Grizzly G1531 User Manual

EEDDGGEE SSAANNDDEERR
MMOODDEELL GG11553311
IINNSSTTRRUUCCTTIIOONN MMAANNUUAALL
COPYRIGHT © 1989 BY GRIZZLY INDUSTRIAL, INC. REG. # TX 3 170 581
WWAARRNNIINNGG:: NNOO PPOORRTTIIOONN OOFF TTHHIISS MMAANNUUAALL MMAAYY BBEE RREEPPRROODDUUCCEEDD IINN AANNYY SSHHAAPPEE
OORR FFOORRMM WWIITTHHOOUUTT TTHHEE WWRRIITTTTEENN AAPPPPRROOVVAALL OOFF GGRRIIZZZZLLYY IINNDDUUSSTTRRIIAALL,, IINNCC..
REVISED FEBRUARY, 1999. PRINTED IN USA
TTaabbllee OOff CCoonntteennttss
11.. IINNTTRROODDUUCCTTIIOONN
........................................................................................................3
SAFETY RULES FOR ALL TOOLS ....................................................................4-5
UNPACKING............................................................................................................6
PIECE INVENTORY ................................................................................................6
CLEAN UP ..............................................................................................................7
SITE CONSIDERATIONS ......................................................................................7
CIRCUIT REQUIREMENTS ..................................................................................8
22.. AASSSSEEMMBBLLYY
.............................................................................................................. 9
BEGINNING ASSEMBLY ........................................................................................9
FEET........................................................................................................................9
WORKING TABLE............................................................................................10-11
MITER BODY ........................................................................................................12
QUICK RELEASE LEVER ....................................................................................12
AUXILIARY TABLE................................................................................................13
DUST HOOD ........................................................................................................13
BELT INSTALLATION ..........................................................................................14
33.. AADDJJUUSSTTMMEENNTTSS
...................................................................................................... 15
BELT TRACKING ..................................................................................................15
AUXILIARY TABLE................................................................................................15
TABLE TILT ..........................................................................................................16
TABLE HEIGHT ....................................................................................................16
BELT TENSION ....................................................................................................16
44.. OOPPEERRAATTIIOONNSS
........................................................................................................ 17
EDGE SANDER SAFETY RULES ........................................................................17
TEST RUN ............................................................................................................18
EDGE & END SANDING ......................................................................................19
CONTOUR SANDING ..........................................................................................19
55.. MMAAIINNTTEENNAANNCCEE
........................................................................................................21
GENERAL..............................................................................................................21
LUBRICATION ......................................................................................................21
TABLE....................................................................................................................21
66.. CCLLOOSSUURREE
................................................................................................................ 22
MACHINE DATA....................................................................................................23
PART LISTS ..........................................................................................................24
PART BREAKDOWN ............................................................................................25
WARRANTY AND RETURNS ..............................................................................26
-2- G1531 Edge Sander
Grizzly Industrial, Inc. is proud to offer the Model G1531 Edge Sander. This sander is a part of Grizzly’s growing family of fine woodworking machinery. When used according to the guide­lines stated in this manual, you can expect years of trouble-free, enjoyable operation.
The Model G1531 is intended for home and medi­um-duty professional use. This sander features a 1,720 RPM, 1
1
/2
H.P. capacitor-start motor, mechanical ON/OFF switch, 4'' dust port and a cast iron working table.
All running parts utilize shielded ball bearings which require no lubrication for the life of the bearings.
We are also pleased to provide this manual with the Model G1531. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre­sents our latest effort to produce the best docu­mentation possible. If you have any criticisms that you feel we should pay attention to in our next printing, please write to us at the address below:
Grizzly Industrial, Inc.
c
/
o Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
SSEECCTTIIOONN 11:: IINNTTRROODDUUCCTTIIOONN
Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write to us at:
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
TToo ooppeerraattee tthhiiss oorr aannyy ppoowweerr ttooooll ssaaffeellyy aanndd eeffffiicciieennttllyy,, iitt iiss eesssseennttiiaall ttoo bbeeccoommee aass ffaammiilliiaarr wwiitthh iitt aass ppoossssiibbllee.. TThhee ttiimmee yyoouu iinnvveesstt bbeeffoorree yyoouu bbeeggiinn ttoo uussee yyoouurr MMooddeell GG11553311 wwiillll bbee ttiimmee wweellll ssppeenntt.. DDOO NNOOTT ooppeerraattee tthhiiss mmaacchhiinnee uunnttiill yyoouu aarree ccoomm-- pplleetteellyy ffaammiilliiaarr wwiitthh tthhee ccoonntteennttss ooff tthhiiss mmaannuuaall.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
G1531 Edge Sander -3-
SSaaffeettyy IInnssttrruuccttiioonnss FFoorr PPoowweerr TToooollss
SSAAFFEETTYY RRUULLEESS FFOORR AALLLL TTOOOOLLSS
FFoorr YYoouurr OOwwnn SSaaffeettyy RReeaadd IInnssttrruuccttiioonn
MMaannuuaall BBeeffoorree OOppeerraattiinngg TThhiiss EEqquuiippmmeenntt
FFaaiilluurree ttoo oobbeeyy aa DDAANNGGEERR ssyymmbbooll aanndd nnoottaattiioonn WWIILLLL
rreessuulltt iinn
sseerriioouuss ppeerrssoonnaall iinnjjuurryy iinncclluuddiinngg lloossss ooff lliiffee oorr bbooddyy ppaarrttss..
FFaaiilluurree ttoo oobbeeyy aa WWAARRNNIINNGG ssyymmbbooll aanndd nnoottaattiioonn ccaann
rreessuulltt iinn
sseerriioouuss iinnjjuurryy ttoo yyoouurrsseellff aanndd ootthheerrss..
FFaaiilluurree ttoo oobbeeyy aa CCAAUUTTIIOONN ssyymmbbooll aanndd nnoottaattiioonn mmaayy rreessuulltt iinn mmiinnoorr oorr mmooddeerraattee pprrooppeerrttyy ddaammaaggee oorr ppeerrssoonnaall iinnjjuurryy..
TThhiiss ssyymmbbooll iiss uusseedd ttoo aalleerrtt tthhee uusseerr ttoo uusseeffuull iinnffoorrmmaattiioonn aabboouutt ssaaffee aanndd pprrooppeerr ooppeerraattiioonn ooff tthhee eeqquuiippmmeenntt..
TThhee ppuurrppoossee ooff ssaaffeettyy ssyymmbboollss iiss ttoo aattttrraacctt yyoouurr aatttteennttiioonn ttoo ppoossssiibbllee ddaannggeerrss.. TThhiiss mmaannuuaall uusseess aa sseerriieess ooff ssyymmbboollss wwhhiicchh aarree iinntteennddeedd ttoo ccoonnvveeyy tthhee lleevveell ooff ccrriittiiccaalliittyy ooff tthhee ssaaffeettyy mmeessssaaggee.. TThhee pprrooggrreessssiioonn ooff ssyymmbboollss iiss ddeessccrriibbeedd bbeellooww.. RReemmeemmbbeerr tthhaatt ssaaffeettyy mmeessssaaggeess bbyy tthheemmsseellvveess ddoo nnoott eelliimmiinnaattee ddaannggeerr aanndd aarree nnoott aa ssuubbssttiittuuttee ffoorr pprrooppeerr aacccciiddeenntt pprreevveennttiioonn mmeeaassuurreess..
55.. KKEEEEPP CCHHIILLDDRREENN AANNDD VVIISSIITTOORRSS AAWWAAYY
. All children and visitors should be
kept a safe distance from work area.
66.. MMAAKKEE WWOORRKK SSHHOOPP CCHHIILLDD PPRROOOOFF
with padlocks, master switches, or by removing starter keys.
77.. DDOONNTT FFOORRCCEE TTOOOOLL
. It will do the job better and safer at the rate for which it was designed.
88.. UUSSEE RRIIGGHHTT TTOOOOLL..
Don’t force tool or attachment to do a job for which it was not designed.
11.. KKEEEEPP GGUUAARRDDSS IINN PPLLAACCEE
and in working
order.
22.. RREEMMOOVVEE AADDJJUUSSTTIINNGG KKEEYYSS AANNDD WWRREENNCCHHEESS
. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on
..
33.. KKEEEEPP WWOORRKK AARREEAA CCLLEEAANN
. Cluttered
areas and benches invite accidents.
44.. DDOONNTT UUSSEE IINN DDAANNGGEERROOUUSS EENNVVIIRROONN-- MMEENNTT
. Don’t use power tools in damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.
DANGER
-4- G1531 Edge Sander
SSaaffeettyy IInnssttrruuccttiioonnss FFoorr PPoowweerr TToooollss
1144.. MMAAIINNTTAAIINN TTOOOOLLSS WWIITTHH CCAARREE..
Keep tools sharp and clean for best and safest performance. Follow instructions for lubri­cating and changing accessories.
1155.. DDIISSCCOONNNNEECCTT TTOOOOLLSS
before servicing and changing accessories, such as blades, bits, cutters, and the like.
1166.. RREEDDUUCCEE TTHHEE RRIISSKK OOFF UUNNIINNTTEENNTTIIOONNAALL SSTTAARRTTIINNGG..
Make sure switch is in off posi-
tion before plugging in.
1177.. UUSSEE RREECCOOMMMMEENNDDEEDD AACCCCEESSSSOORRIIEESS..
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
1188.. CCHHEECCKK DDAAMMAAGGEEDD PPAARRTTSS..
Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of mov­ing parts, breakage of parts, mounting, and any other conditions that may affect its oper­ation. A guard or other part that is damaged should be properly repaired or replaced.
1199.. DDIIRREECCTTIIOONN OOFF FFEEEEDD..
Feed work into a blade or cutter against the direction of rota­tion of the blade or cutter only.
2200.. NNEEVVEERR LLEEAAVVEE TTOOOOLL RRUUNNNNIINNGG UUNNAATT-- TTEENNDDEEDD.. TTUURRNN PPOOWWEERR OOFFFF..
Don’t leave
tool until it comes to a complete stop.
99.. UUSSEE PPRROOPPEERR EEXXTTEENNSSIIOONN CCOORRDD
. Make sure your extension cord is in good condi­tion. When using an extension cord, be sure it is rated Hard Service (grade S) or better. Conductor size must be 16 A.W.G. for cords up to 100 feet in length. An under­sized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged. Minimum Gage for extension cord:
1166 AA..WW..GG.. 5500fftt 1166 AA..WW..GG.. 110000fftt 1144 AA..WW..GG.. 220000fftt 1122 AA..WW..GG.. 330000fftt
1100.. WWEEAARR PPRROOPPEERR AAPPPPAARREELL..
Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair cov­ering to contain long hair.
1111.. AALLWWAAYYSS UUSSEE SSAAFFEETTYY GGLLAASSSSEESS..
Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safe­ty glasses.
1122.. SSEECCUURREE WWOORRKK..
Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool.
1133.. DDOONNTT OOVVEERRRREEAACCHH..
Keep proper footing
and balance at all times.
G1531 Edge Sander -5-
UUnnppaacckkiinngg
The Model G1531 Edge Sander is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery,
please call Customer
Service immediately for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise filing a freight claim can be difficult.
PPiieeccee IInnvveennttoorryy
After all the parts have been removed from the carton, you should have:
• Sanding Unit
• Sanding Table
• Trunnions (2)
• Table Bracket w/ Lead Screw
• Lead Screw Bracket
• Hand Wheel
• Stabilizing Bracket
• Stabilizing Post
• Lock Handles (2)
• Plastic Knob
• Lever Handle
• Auxiliary Table w/ Post
• Dust Port
• 6'' x 80'' Sanding Belt
• Phillips
®
Head Screw 10-24 x 3/4
'' (4)
• Feet (4)
• Miter Body
• Hex Bolt
5
16"- 18 x 1" (2)
• Flat Washer
5
16
" (2)
• Flat Washer
3
8" (2)
In the event that any non proprietary parts are missing (e.g. a nut or a washer...), we would be glad to replace them, or, for the sake of expedi­ency, replacements can be obtained at your local hardware store.
FFiigguurree 11..
Overview of all the parts.
TThhee GG11553311 iiss aa vveerryy hheeaavvyy mmaacchhiinnee ((222200 llbbss.. sshhiippppiinngg wweeiigghhtt)).. DDOO NNOOTT oovveerr--eexxeerrtt yyoouurrsseellff wwhhiillee uunnppaacckkiinngg oorr mmoovviinngg yyoouurr mmaacchhiinnee ggeett aassssiissttaannccee.. IInn tthhee eevveenntt tthhaatt yyoouurr ssaannddeerr mmuusstt bbee mmoovveedd uupp oorr ddoowwnn aa fflliigghhtt ooff ssttaaiirrss,, bbee ssuurree tthhaatt tthhee ssttaaiirrss aarree ccaappaabbllee ooff ssuuppppoorrttiinngg tthhee ccoommbbiinneedd wweeiigghhtt ooff ppeeooppllee aanndd tthhee mmaacchhiinnee.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
-6- G1531 Edge Sander
CClleeaann uupp
TThhee ttaabbllee aanndd ootthheerr uunnppaaiinntteedd ppaarrttss ooff tthhee MMooddeell GG11553311 aarree ccooaatteedd wwiitthh aa wwaaxxyy ooiill tthhaatt pprrootteeccttss tthheemm ffrroomm ccoorrrroossiioonn dduurriinngg sshhiippmmeenntt.. RReemmoovvee tthhee pprrootteeccttiivvee ccooaattiinngg wwiitthh mmiinneerraall ssppiirriittss aanndd ppaappeerr ttoowweellss.. DDoo nnoott uussee ggaassoolliinnee oorr ootthheerr ppeettrroolleeuumm bbaasseedd ssoollvveennttss bbeeccaauussee ooff tthheeiirr eexxttrreemmee-- llyy llooww ffllaasshh ppooiinnttss.. DDoo nnoott uussee cchhlloorriinnee-- bbaasseedd ssoollvveennttss iiff yyoouu hhaappppeenn ttoo ssppllaasshh ssoommee oonnttoo aa ppaaiinntteedd ssuurrffaaccee,, yyoouullll rruuiinn tthhee ffiinniisshh.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
SSiittee CCoonnssiiddeerraattiioonnss
WWoorrkkiinngg HHeeiigghhtt::
It is recommended that a stand be constructed to bring the work table into a com­fortable working height for the operator. The stand should be constructed heavy enough to support the machine and the item to be sanded.
11..
Read and follow all directions and warn­ings on the solvent label.
22..
Work only in a well ventilated area.
33..
Do not work near any type of open flame (e.g., pilot lights, kerosene heaters, and so on).
44.. DDOO NNOOTT
smoke while working with flam-
mable material.
55..
Paper towels from the cleaning process are extremely combustible. Dispose of waste towels so they do not create a fire hazard.
FFoollllooww tthhee ssaaffeettyy rruulleess lliisstteedd bbeellooww wwhheenn wwoorrkkiinngg wwiitthh ssoollvveennttss.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
FFlloooorr LLooaadd:: YYoouurr GG11553311 SSaannddeerr rreepprree-- sseennttss aa llaarrggee wweeiigghhtt llooaadd iinn aa ssmmaallll ffoooott-- pprriinntt.. MMoosstt ccoommmmeerrcciiaall fflloooorrss aarree ssuuiittaabbllee ffoorr tthhee MMooddeell GG11553311.. SSoommee rreessiiddeennttiiaall fflloooorrss mmaayy rreeqquuiirree aaddddiittiioonnaall bbuuiilldd uupp ttoo ssuuppppoorrtt bbootthh mmaacchhiinnee aanndd ooppeerraattoorr..
LLiigghhttiinngg aanndd OOuuttlleettss:: LLiigghhttiinngg sshhoouulldd bbee bbrriigghhtt eennoouugghh ttoo eelliimmiinnaattee sshhaaddooww aanndd pprreevveenntt eeyyee ssttrraaiinn.. EElleeccttrriiccaall cciirrccuuiittss sshhoouulldd bbee ddeeddiiccaatteedd oorr llaarrggee eennoouugghh ttoo hhaannddllee aammppeerraaggee rreeqquuiirreemmeennttss.. OOuuttlleettss sshhoouulldd bbee llooccaatteedd nneeaarr eeaacchh mmaacchhiinnee ssoo ppoowweerr oorr eexxtteennssiioonn ccoorrddss aarree cclleeaarr ooff hhiigghh--ttrraaffffiicc aarreeaass.. OObbsseerrvvee llooccaall eelleeccttrriiccaall ccooddeess ffoorr pprrooppeerr iinnssttaallllaattiioonn ooff nneeww lliigghhtt-- iinngg,, oouuttlleettss,, oorr cciirrccuuiittss.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
WWoorrkkiinngg CClleeaarraanncceess::
Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a home for your edge sander. Allow sufficient room to safely run your machines in any foreseeable operation.
MMaakkee ssuurree tthhee mmaacchhiinnee iiss sseeccuurreedd ttoo tthhee ssttaanndd aanndd tthhaatt tthhee ssttaanndd iiss sseeccuurreedd ttoo tthhee fflloooorr.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
G1531 Edge Sander -7-
CCiirrccuuiitt RReeqquuiirreemmeennttss
FFiigguurree 22..
Recommended 220V plug/receptacle.
TThhee mmoottoorr ssuupppplliieedd wwiitthh tthhee GG11553311 iiss aa dduuaall--vvoollttaaggee 111100//222200VV mmoottoorr pprreewwiirreedd ffoorr 222200VV.. UUnnddeerr nnoorrmmaall uussee,, tthhee mmoottoorr ddrraawwss aapppprrooxxiimmaatteellyy 1100 aammppss @@ 222200VV.. WWee rreecc-- oommmmeenndd uussiinngg aa 1155 aammpp cciirrccuuiitt bbrreeaakkeerr oorr aa 2200 aammpp ffuussee ffoorr 222200VV ooppeerraattiioonn.. TThhiiss sshhoouulldd bbee ssaattiissffaaccttoorryy ffoorr nnoorrmmaall uussee,, wwhhiillee pprreevveennttiinngg mmoottoorr ddaammaaggee ffrroomm hhiigghh hheeaatt ccaauusseedd bbyy oovveerrllooaadd.. TThhee cciirrccuuiitt yyoouu uussee sshhoouulldd bbee ddeeddiiccaatteedd,, ((ii..ee..,, tthhee GG11553311 sshhoouulldd pprroovviiddee tthhee oonnllyy ddrraaww ffrroomm tthhaatt cciirrccuuiitt)).. IIff ffrreeqquueenntt cciirrccuuiitt ffaaiilluurreess ooccccuurr wwhheenn uussiinngg tthhee eeddggee ssaannddeerr,, ccoonnttaacctt oouurr sseerrvviiccee ddeeppaarrttmmeenntt oorr yyoouurr llooccaall eelleeccttrriiccaall ccoonnttrraaccttoorr.. IIff yyoouu wwiisshh ttoo rruunn tthhee EEddggee SSaannddeerr oonn 111100VV,, pplleeaassee ccoonnttaacctt tthhee sseerr-- vviiccee cceenntteerr ffoorr ffuurrtthheerr iinnssttrruuccttiioonn.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
TThhiiss eeqquuiippmmeenntt mmuusstt bbee ggrroouunnddeedd.. PPlleeaassee eennssuurree tthhaatt tthhee eeddggee ssaannddeerr iiss ccoonnttiinnuu-- oouussllyy ggrroouunnddeedd ffrroomm tthhee mmoottoorr ttoo tthhee mmaacchhiinnee ffrraammee aanndd tthheenn ttoo aa kknnoowwnn ggrroouunndd.. VVeerriiffyy tthhaatt aannyy eexxiissttiinngg eelleeccttrriiccaall oouuttlleett aanndd cciirrccuuiitt yyoouu iinntteenndd ttoo pplluugg iinnttoo iiss aaccttuuaallllyy ggrroouunnddeedd.. IIff iitt iiss nnoott,, iitt wwiillll bbee nneecceessssaarryy ttoo rruunn aa sseeppaarraattee 1122 AA..WW..GG.. ccooppppeerr ggrroouunnddiinngg wwiirree ffrroomm tthhee oouuttlleett ttoo aa kknnoowwnn ggrroouunndd.. UUnnddeerr nnoo cciirrccuummssttaanncceess sshhoouulldd tthhee ggrroouunnddiinngg ppiinn ffrroomm aannyy tthhrreeee-- pprroonnggeedd pplluugg bbee rreemmoovveedd.. SSeerriioouuss ppeerr-- ssoonnaall iinnjjuurryy mmaayy ooccccuurr..
PPlluugg//rreecceeppttaaccllee:: WWee rreeccoommmmeenndd uussiinngg tthhee pplluugg ttyyppee iilllluussttrraatteedd iinn FFiigguurree 22.. CCoonnttaacctt yyoouurr llooccaall eelleeccttrriiccaall ccoonnttrraaccttoorrss ssuuppppllyy,, aa lliicceennsseedd eelleeccttrriicciiaann oorr oouurr sseerr-- vviiccee ddeeppaarrttmmeenntt iiff yyoouu hhaavvee qquueessttiioonnss aabboouutt tthhee ccoonnffiigguurraattiioonn ffoorr yyoouurr ssppeecciiffiicc ssiittuuaattiioonn.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
EExxtteennssiioonn CCoorrddss:: IIff uusseedd,, eexxtteennssiioonn ccoorrddss mmuusstt bbee rraatteedd HHaarrdd SSeerrvviiccee ((ggrraaddee SS)) oorr bbeetttteerr.. CCoonndduuccttoorr ssiizzee mmuusstt bbee 1144 AA..WW..GG.. ffoorr ccoorrddss uupp ttoo 5500 ffeeeett iinn lleennggtthh.. YYoouurr eexxtteennssiioonn ccoorrdd mmuusstt aallssoo ccoonnttaaiinn aa ggrroouunndd wwiirree aanndd pplluugg ppiinn.. AAllwwaayyss rreeppaaiirr oorr rreeppllaaccee eexxtteennssiioonn ccoorrddss iiff tthheeyy bbeeccoommee ddaammaaggeedd.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
BBee ssuurree tthhaatt yyoouurr ppaarrttiiccuullaarr eelleeccttrriiccaall ccoonn-- ffiigguurraattiioonn ccoommpplliieess wwiitthh llooccaall aanndd ssttaattee ccooddeess.. TThhee bbeesstt wwaayy ttoo eennssuurree ccoommppllii-- aannccee iiss ttoo cchheecckk wwiitthh yyoouurr llooccaall mmuunniiccii-- ppaalliittyy oorr lliicceennsseedd eelleeccttrriicciiaann.. SSeerriioouuss ppeerr-- ssoonnaall iinnjjuurryy mmaayy ooccccuurr..
-8- G1531 Edge Sander
BBeeggiinnnniinngg AAsssseemmbbllyy
Assembly of the G1531 is straightforward. We have organized the assembly process into steps. Please follow them in sequence.
SSEECCTTIIOONN 22:: AASSSSEEMMBBLLYY
FFiigguurree 33..
Installing the foot pads.
FFeeeett
11..
Carefully lay the machine over on its side. Have someone assist you when doing this.
TToooollss RReeqquuiirreedd::
Only a few common tools are needed to assemble this machine. Specifically, a 6" adjustable wrench, 12mm open end wrench, regular and Phillips
®
screwdriver.
AAllll ddiiee--ccuutt mmeettaall ppaarrttss hhaavvee aa sshhaarrpp eeddggee ((ccaalllleedd ffllaasshhiinngg)) oonn tthheemm aafftteerr tthheeyy aarree ffoorrmmeedd.. TThhiiss iiss rreemmoovveedd aatt tthhee ffaaccttoorryy.. SSoommeettiimmeess aa bbiitt ooff ffllaasshhiinngg mmiigghhtt eessccaappee iinnssppeeccttiioonn.. PPlleeaassee eexxaammiinnee tthhee eeddggeess ooff aallll ddiiee--ccuutt mmeettaall ppaarrttss bbeeffoorree hhaannddlliinngg tthheemm.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
DDoo nnoott aatttteemmpptt ttoo llaayy ttoo mmaacchhiinnee oovveerr bbyy
yyoouurrsseellff.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
22..
Install the four feet using the 10-24 x
3
4''
Phillips
®
Head Screws provided.
FFiigguurree 33..
Get assistance and stand the machine up.
G1531 Edge Sander -9-
FFiigguurree 44..
Lead screw bracket Installed.
FFiigguurree 55..
Installing the horizontal brace.
FFiigguurree 77..
Horizontal/Vertical brace installed.
WWoorrkkiinngg TTaabbllee
11..
Bolt the lead screw bracket to the front of the stand using the four Hex Bolts already threaded in place.
FFiigguurree 44..
22..
Thread the horizontal brace into position, but do not tighten it down; the brace will require further adjustment later on.
FFiigguurree 55..
FFiigguurree 66..
Installing the lead screw assembly.
33..
Locate the lead screw / table bracket assem­bly and the handwheel. Thread the hand­wheel onto the lead screw about halfway and insert the lead screw into the lead screw bracket.
FFiigguurree 66..
44..
Locate the vertical brace and remove the top Hex Nut and Flat Washer.
55..
Turn the horizontal brace approximately 45˚ and insert the vertical brace through the hole at the end of the horizontal brace. Rotate the horizontal/vertical brace assembly to 90˚.
66..
Insert the threaded end of the vertical brace through the hole in the bottom of the table bracket and re-install the Flat Washer and Hex Nut back onto the shaft.
FFiigguurree 77..
-10- G1531 Edge Sander
FFiigguurree 88..
Checking table bracket for parallelism.
FFiigguurree 99..
Table trunnions installed.
77..
Measure the table bracket to the stand to assure it is parallel to the stand.
FFiigguurree 88..
If the bracket is not parallel, remove the verti­cal brace, thread the horizontal brace in or out an appropriate amount and reinstall the vertical brace.
FFiigguurree 1100..
Attaching the working table.
1100..
Leaving the table trunnion lock handles slightly loose, bolt the working table to the trunnions using the two
5
16''-18 x
3
4'' Hex
Bolts and
5
16'' Flat Washers supplied.
FFiigguurree
1100..
Adjust the table so it is approximately
1
8''
to
3
16'' from the edge of the sanding platen
and tighten the mounting bolts.
FFiigguurree 1111..
Setting the pointer to 90˚.
1111..
Adjust the work table 90˚ to the sanding plat­en by checking it with a square. Adjust as necessary and tighten the table lock han­dles. At this point adjust the pointer to 90˚.
FFiigguurree 1111..
88..
Once the table bracket has been properly adjusted, tighten the horizontal brace jam nut and the two Hex Nuts that hold the verti­cal brace in place.
99..
Attach the table trunnions to the table brack­et. Each is held in place with a
3
/8'' Flat
Washer and lock handle.
FFiigguurree 99..
The trun-
nion with the scale attaches to the left side.
G1531 Edge Sander -11-
FFiigguurree 1133..
Installing the
quick release lever.
QQuuiicckk RReelleeaassee LLeevveerr
11..
Loosen the belt tracking lock knob located at the top left of the machine.
22..
Slide the quick release lever through the slot on the top of the platen cover. Thread it into place until it bottoms out.
FFiigguurree 1133..
It may be necessary to have an assistant push the idler roller back into the machine to allow the quick release lever to line up with the thread in the yoke.
FFiigguurree 1122..
Attaching the miter body.
MMiitteerr BBooddyy
Set the miter body onto its pivot hole and secure into place with the plastic lock knob provided.
FFiigguurree 1122..
TThhee mmiitteerr bbooddyy sshhoouulldd oonnllyy bbee uusseedd wwhheenn ssaannddiinngg tthhee eennddss ooff wwoorrkkppiieecceess aatt lleeaasstt 88'''' lloonngg.. DDoo nnoott uussee iitt aass aa bbaacckk ssttoopp..
CCaarree mmuusstt bbee ttaakkeenn ssoo tthhaatt tthhee mmaacchhiinnee iiss nnoott ttiippppeedd oovveerr dduurriinngg tthhiiss ooppeerraattiioonn.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
-12- G1531 Edge Sander
FFiigguurree 1144..
Installing the auxiliary table.
AAuuxxiilliiaarryy TTaabbllee
FFiigguurree 1155..
Dust hood mounted in place.
DDuusstt HHoooodd
Bolt the dust hood on using the hex bolts already threaded in place.
FFiigguurree 1155..
Slide the auxiliary table into place as pictured in
FFiigguurree 1144..
It is not necessary to have the auxil­iary table mounted at all times and can be installed only when needed.
G1531 Edge Sander -13-
FFiigguurree 1166..
Sander ready for belt installation.
FFiigguurree 1177..
Belt installed.
BBeelltt IInnssttaallllaattiioonn
11..
Loosen the belt tracking lock knob on the top left of the machine. Open the lid of the dust port and move the quick release lever to its locked open position.
FFiigguurree 1166..
22..
Check the back side of the belt for an arrow indicating direction of rotation. The sanding belt rotates counter-clockwise.
33..
Slide the belt over the rollers. Move the quick release lever back to its tensioned position.
FFiigguurree 1177..
Belt tracking is covered in the
next section.
AAvvooiidd ppllaacciinngg hhaannddss cclloossee ttoo ppiinncchh ppooiinnttss.. TThheessee aarree llooccaatteedd wwhheerree tthhee ssaanndd-- iinngg bbeelltt mmeeeettss tthhee rroolllleerrss aanndd aalloonngg tthhee iinnssiiddee eeddggee ooff eeaacchh wwoorrkk ttaabbllee.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
-14- G1531 Edge Sander
BBeelltt TTrraacckkiinngg
SSEECCTTIIOONN 33:: AADDJJUUSSTTMMEENNTTSS
FFiigguurree 1188..
Belt tracking adjustment knobs.
11..
Carefully move the belt left to right by hand and adjust the tracking knob as necessary to achieve proper tracking.
FFiigguurree 1188..
22..
Before beginning this step, read the
SSaaffeettyy
RRuulleess
on page
1177
and
TTeesstt RRuunn
on page
1188..
Connect to power and turn the machine on and off quickly. If the belt appears to track OK turn the machine on and fine tune the tracking. Tighten the tracking lock knob.
AAuuxxiilliiaarryy TTaabbllee
FFiigguurree 1199..
Auxiliary table positioning.
Loosen the thumb screws, position the auxiliary table, re-tighten the thumb screws.
FFiigguurree 1199..
Note that the ends of the roller are tapered. This helps keep the belt tracked. When using the end roller for curved sanding, we recommend you use the center portion of the roller to assure proper belt tracking. This also prevents the edge of the workpiece from becoming tapered.
Locking Knob
Adjustment Knob
G1531 Edge Sander -15-
BBeelltt TTeennssiioonn
FFiigguurree 2222..
Belt tensioning mechanism.
Belt tension is preset at the factory and usually requires no adjustment. If the need to increase the tension should occur, unthread the retaining nut (arrow) at the end of the idler roller mounting shaft.
FFiigguurree 2222..
Do not unthread the nut more
than
1
2 its length. If tension problems persists,
call the service center for further help.
TTaabbllee TTiilltt
FFiigguurree 2200..
Lock handle underneath the table.
11..
Loosen the lock handles, tilt the working table to the desired angle and retighten the lock handles.
FFiigguurree 2200..
22..
It may be necessary to re-adjust the working table closer to the platen. Not more than a
1
4'' gap should exist between the platen and
the working table.
TTaabbllee HHeeiigghhtt
FFiigguurree 2211..
Table height adjustments.
11..
Loosen lead screw lock handle and stabiliz­ing shaft lock bolt.
FFiigguurree 2211..
22..
Turn hand wheel and position working table to desired height.
33..
Retighten lock handle and lock bolt.
-16- G1531 Edge Sander
SSEECCTTIIOONN 44:: OOPPEERRAATTIIOONNSS
TThhee MMooddeell GG11553311 iiss ccaappaabbllee ooff ccaauussiinngg sseevveerree iinnjjuurryy iiff uusseedd iinn aa rreecckklleessss mmaannnneerr.. PPlleeaassee ffoollllooww tthhee pprreevviioouussllyy--mmeennttiioonneedd ssaaffee-- ttyy rruulleess ffoorr aallll ttoooollss,, aass wweellll aass tthheessee ssaaffeettyy gguuiiddeelliinneess ffoorr eeddggee ssaannddeerrss::
11.. OObbsseerrvvee aallll eelleeccttrriiccaall rreeqquuiirreemmeennttss ssuucchh
aass ffuussee ssiizziinngg,, wwiirree ssiizziinngg,, ggrroouunnddiinngg aanndd aannyy ootthheerr eelleeccttrriiccaall ccoonnssiiddeerraattiioonn..
22.. EEnnssuurree tthhaatt aallll gguuaarrddss aarree iinn ppllaaccee aanndd
tthhaatt tthhee eeddggee ssaannddeerr iiss ppllaacceedd oonn aa ffllaatt,, ssttaabbllee ssuurrffaaccee..
33.. AAllwwaayyss wweeaarr eeyyee pprrootteeccttiioonn wwhheenn ooppeerraatt--
iinngg aann eeddggee ssaannddeerr.. UUssee aa rreessppiirraattoorr ttoo aavvooiidd iinnhhaalliinngg dduusstt.. AAllll ssaaffeettyy eeqquuiippmmeenntt sshhoouulldd bbee AANNSSII aapppprroovveedd..
44.. AAllwwaayyss oobbsseerrvvee tthhee ccoonnddiittiioonn ooff tthhee
mmaatteerriiaallss yyoouu aarree ssaannddiinngg.. PPaayy ppaarrttiiccuullaarr aatttteennttiioonn ttoo kknnoottss,, sspplliittss aanndd ootthheerr ppootteenn-- ttiiaallllyy ddaannggeerroouuss ccoonnddiittiioonnss..
55.. NNeevveerr ooppeerraattee tthhee ssaannddeerr wwiitthh aa ddaammaaggeedd
ssaannddiinngg bbeelltt..
66.. MMaaiinnttaaiinn yyoouurr ssaannddeerr iinn pprrooppeerr wwoorrkkiinngg
ccoonnddiittiioonn.. PPeerrffoorrmm rroouuttiinnee iinnssppeeccttiioonnss aanndd mmaaiinntteennaannccee pprroommppttllyy wwhheenn ccaalllleedd ffoorr.. PPuutt aawwaayy aaddjjuussttmmeenntt ttoooollss aafftteerr uussee..
77.. MMaakkee ssuurree yyoouurr eeddggee ssaannddeerr iiss ttuurrnneedd ooffff,,
ddiissccoonnnneecctteedd ffrroomm iittss ppoowweerr ssoouurrccee aanndd aallll mmoovviinngg ppaarrttss hhaavvee ccoommee ttoo aa ccoommpplleettee ssttoopp bbeeffoorree ssttaarrttiinngg aannyy iinnssppeeccttiioonn,, aaddjjuussttmmeenntt,, oorr mmaaiinntteennaannccee pprroocceedduurreess
..
88.. CCoommppoouunndd ssaannddiinngg sshhoouulldd aallwwaayyss bbee ffuullllyy ssuuppppoorrtteedd..
99.. AAllwwaayyss ssuuppppoorrtt rroouunndd ssttoocckk iinn aa VV--bblloocckk..
1100.. SSttaanndd iinn ffrroonntt ooff tthhee mmaacchhiinnee aatt aallll ttiimmeess..
1111.. AAllllooww tthhee ssaannddiinngg bbeelltt ttoo ggaaiinn iittss ffuullll ssppeeeedd bbeeffoorree bbeeggiinnnniinngg ssaannddiinngg..
1122.. SShhuutt ooffff tthhee ppoowweerr iimmmmeeddiiaatteellyy aafftteerr aa bbeelltt bbrreeaakkss,, aanndd rreemmoovvee bbeelltt oonnllyy aafftteerr tthhee ssaannddeerr ccoommeess ttoo aa ccoommpplleettee ssttoopp..
1133.. DDoo nnoott lleeaavvee ssaannddeerr rruunnnniinngg uunnaatttteennddeedd ffoorr aannyy rreeaassoonn..
1144.. MMaakkee ssuurree tthhaatt tthheerree iiss pplleennttyy ooff iinnffeeeedd aanndd oouuttffeeeedd cclleeaarraannccee wwhheenn ssaannddiinngg lloonngg oorr wwiiddee ssttoocckk..
1155.. DDoo nnoott ssttoopp ssaannddeerr bbyy ppuuttttiinngg aa ppiieeccee ooff wwoooodd aaggaaiinnsstt tthhee ssaannddiinngg bbeelltt.. SSeerriioouuss iinnjjuurryy mmaayy ooccccuurr..
1166.. NNeevveerr ppiicckk oouutt ppiieecceess ooff wwoooodd ssccrraappss,, sspplliinntteerrss eettcc ffrroomm tthhee ggaapp bbeettwweeeenn tthhee ssaannddiinngg bbeelltt aanndd ttaabbllee wwhhiillee tthhee ssaannddeerr iiss rruunnnniinngg..
1177.. DDiissccoouurraaggee vviissiittoorrss,, ppaarrttiiccuullaarrllyy cchhiillddrreenn,, ffrroomm yyoouurr wwoorrkk aarreeaa wwhhiillee yyoouu aarree wwoorrkk-- iinngg.. IIff vviissiittoorrss mmuusstt bbee iinn yyoouurr sshhoopp wwhhiillee yyoouu wwoorrkk,, mmaakkee ssuurree tthhaatt tthheeyy aarree pprroovviidd-- eedd wwiitthh AANNSSII--aapppprroovveedd eeyyee aanndd eeaarr pprroo-- tteeccttiioonn..
EEddggee SSaannddeerr SSaaffeettyy RRuulleess
RReemmeemmbbeerr tthhaatt eevveerryy sshhoopp hhaass iittss oowwnn ssppeecciiffiicc hhaazzaarrddss.. BBee ssuurree,, aabboovvee aallll eellssee,, ttoo uussee ggoooodd ccoommmmoonn sseennssee aanndd rreeaassoonnaabbllee ccaauuttiioonn eeaacchh ttiimmee yyoouu ssttaarrtt tthhiiss ssaannddeerr,, oorr aannyy wwooooddwwoorrkkiinngg mmaacchhiinneerryy.. PPrrooppeerr ssaaffeettyy ssttaannddaarrddss rraarreellyy ttaakkee aannyy mmoorree ttiimmee oorr eenneerrggyy wwhheenn ffoolllloowweedd rreelliiggiioouussllyy.. DDeevveelloopp aa hhaabbiitt ooff ssaaffeettyy..
G1531 Edge Sander -17-
Once the assembly is complete and the adjust­ments are done to your satisfaction, you are ready to test the machine.
Turn on the power supply at the main panel. Press the START button. Make sure that your fin­ger is poised on the STOP button, just in case there’s a problem. The edge sander should run smoothly, with little or no vibration or rubbing noises. Strange or unnatural noises should be investigated and corrected before operating the machine further.
TTeesstt RRuunn
If unusual noises occur that cannot be found by visual inspection, feel free to contact our service department for help.
If the sander runs smoothly, try sanding a piece of lumber. If a problem exists, stop the machine and review all the adjustments. Call for assis­tance, if needed.
AAllwwaayyss wweeaarr AANNSSII--aapppprroovveedd ssaaffeettyy ggllaassss-- eess oorr ggoogggglleess aanndd hheeaarriinngg pprrootteeccttiioonn wwhheenn ooppeerraattiinngg eeqquuiippmmeenntt ppaarrttiiccuullaarrllyy wwhheenn tteessttiinngg nneeww ttoooollss oorr mmaacchhiinneerryy.. DDoo nnoott aallllooww vviissiittoorrss iinnttoo yyoouurr wwoorrkksshhoopp wwhheenn tteessttiinngg oorr ooppeerraattiinngg eeqquuiippmmeenntt uunnlleessss tthheeyy aarree aallssoo pprrooppeerrllyy pprrootteecctteedd.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
DDOO NNOOTT aatttteemmpptt ttoo iinnvveessttiiggaattee oorr aaddjjuusstt tthhee mmaacchhiinnee wwhhiillee iitt iiss rruunnnniinngg.. WWaaiitt uunnttiill tthhee mmaacchhiinnee iiss ttuurrnneedd ooffff,, uunnpplluuggggeedd aanndd aallll wwoorrkkiinngg ppaarrttss hhaavvee ccoommee ttoo aa rreesstt bbeeffoorree yyoouu ddoo aannyytthhiinngg
.. SSeerriioouuss ppeerrssoonnaall
iinnjjuurryy mmaayy ooccccuurr..
-18- G1531 Edge Sander
FFiigguurree 2255..
Contour sanding on auxiliary table.
When contour sanding, adjust the auxiliary table
up or down so the workpiece is roughly centered on the roller. Move the workpiece over the roller to achieve your desired profile.
FFiigguurree 2255..
CCoonnttoouurr SSaannddiinnggEEddggee && EEnndd SSaannddiinngg
FFiigguurree 2233..
Edge sanding process.
FFiigguurree 2233
depicts a typical edge sanding
process.
FFiigguurree 2244..
Sanding the end of a piece.
FFiigguurree 2244
depicts a typical method for sanding
the end of a workpiece.
G1531 Edge Sander -19-
SSEECCTTIIOONN 55:: MMAAIINNTTEENNAANNCCEE
LLuubbrriiccaattiioonn
TTaabbllee
Shielded and pre-lubricated ball bearings require no lubrication for the life of the bearings. In a con­tinuous-use environment, expect the bearings to last for several years. With intermittent use, bear­ings can be expected to last much longer. All bearings are standard sizes and can be easily replaced.
The table and other non-painted surfaces on the Model G1531 should be protected against rust and pitting. Wiping the sander clean after every use ensures that moisture from sander dust isn’t allowed to trap moisture against bare metal sur­faces.
Some woodworkers recommend using automo­tive paste wax on exposed steel and cast iron surfaces. The wax provides a layer of protection, as well as reducing friction between lumber and the table, making cuts faster and smoother. Avoid waxes that contain silicone or other synthetic ingredients. These materials can find their way into lumber that’s being worked, and can make staining and finishing difficult. If you use paste wax, make sure that it’s 100% Carnauba wax.
Make a habit of inspecting your sander each time you use it. Check for the following conditions and repair or replace when necessary.
11..
Loose mounting bolts.
22..
Worn switch.
33..
Worn or damaged cords and plugs.
44..
Damaged sanding belt.
55..
Any other condition that could hamper the safe operation of this machine.
GGeenneerraall
BBeeffoorree ppeerrffoorrmmiinngg aannyy ttyyppee ooff iinnssppeeccttiioonn oorr mmaaiinntteennaannccee wwoorrkk,, bbee ssuurree tthhaatt tthhee ppoowweerr ccoorrdd iiss uunnpplluuggggeedd aanndd aallll mmoovviinngg ppaarrttss hhaavvee ccoommee ttoo aa ccoommpplleettee ssttoopp.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
-20- G1531 Edge Sander
The following pages contain general machine data, parts diagram, parts list and Warranty/Return information for your Model G1531 Edge Sander.
If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call the Service Department listed in the Introduction. Our trained service technicians will be glad to help you.
If you have comments dealing specifically with this manual, please write to our Bellingham, Washington location using the address in the Introduction. The specifications, drawings, and photographs illustrated in this manual represent the Model G1531 as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, add the new information to this manual and keep it for refer­ence.
We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the appropri­ate regional Service Department listed in the introduction.
Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.
SSEECCTTIIOONN 66:: CCLLOOSSUURREE
LLiikkee aallll ppoowweerr ttoooollss,, tthheerree iiss ddaannggeerr aassssoo-- cciiaatteedd wwiitthh tthhee MMooddeell GG11553311 EEddggee SSaannddeerr.. UUssee tthhee ttooooll wwiitthh rreessppeecctt aanndd ccaauuttiioonn ttoo lleesssseenn tthhee ppoossssiibbiilliittyy ooff mmeecchhaanniiccaall ddaamm-- aaggee oorr ooppeerraattoorr iinnjjuurryy.. IIff nnoorrmmaall ssaaffeettyy pprreeccaauuttiioonnss aarree oovveerrllooookkeedd oorr iiggnnoorreedd.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
TThhee MMooddeell GG11553311 wwaass ssppeecciiffiiccaallllyy ddeessiiggnneedd ffoorr ssaannddiinngg ooppeerraattiioonnss.. DDOO NNOOTT MMOODDIIFFYY AANNDD//OORR UUSSEE TTHHIISS SSAANNDDEERR FFOORR AANNYY OOTTHHEERR PPUURRPPOOSSEE.. MMooddiiffiiccaattiioonnss oorr iimmpprrooppeerr uussee ooff tthhiiss ttooooll wwiillll vvooiidd tthhee wwaarr-- rraannttyy.. IIff yyoouu aarree ccoonnffuusseedd aabboouutt aannyy aassppeecctt ooff tthhiiss mmaacchhiinnee,, DDOO NNOOTT uussee iitt uunnttiill yyoouu hhaavvee aannsswweerreedd aallll yyoouurr qquueess-- ttiioonnss.. SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
WWee hhaavvee iinncclluuddeedd ssoommee iimmppoorrttaanntt ssaaffeettyy mmeeaassuurreess tthhaatt aarree eesssseennttiiaall ttoo tthhiiss mmaacchhiinneess ooppeerraattiioonn.. WWhhiillee mmoosstt ssaaffeettyy mmeeaassuurreess aarree ggeenneerraallllyy uunniivveerrssaall,, GGrriizzzzllyy rreemmiinnddss yyoouu tthhaatt eeaacchh wwoorrkksshhoopp iiss ddiiffffeerr-- eenntt aanndd ssaaffeettyy rruulleess sshhoouulldd bbee ccoonnssiiddeerreedd
aass tthheeyy aappppllyy ttoo yyoouurr ssppeecciiffiicc ssiittuuaattiioonn..
SSeerriioouuss ppeerrssoonnaall iinnjjuurryy mmaayy ooccccuurr..
G1531 Edge Sander -21-
Design Type.................................................................................................... Bench Model
OOvveerraallll DDiimmeennssiioonnss aanndd SSppeecciiffiiccaattiioonnss::
Table Size ................................................................................................22
1
8" x 101⁄2"
Height (With Handle Up) ......................................................................................34
1
2"
Length....................................................................................................................45
3
4"
Width......................................................................................................................17
1
2"
Roller Table Dimensions ..................................................................................3
1
2" x 7"
Belt Size ............................................................................................................6" x 80"
Belt Speed ....................................................................................................1800 FPM
Belt Table Tilt ..........................................................................................30°, 90°, 150°
Shipping Weight ................................................................................................220 lbs.
CCoonnssttrruuccttiioonn::
Base ......................................................................................................................Steel
Table ..................................................................................................Ground Cast Iron
Rubber Idler Roller ....................................................................................Ball Bearing
MMoottoorr::
Type......................................................................................................................TEFC
Horsepower ........................................................................................................1
1
2 HP
Phase Type ⁄ Voltage .......................................................... Single Phase; 110 ⁄ 120V
Amps ....................................................................................................................20⁄10
Cycle and RPM ............................................................................60 Hertz ⁄ 1720 RPM
Switch ..........................................................................................Toggle Safety Switch
Power Transfer ..........................................................................................Direct Drive
Bearings ........................................................Shielded & Permanently Lubricated Ball
Specifications, while deemed accurate, are not guaranteed.
Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GGRRIIZZZZLLYY MMOODDEELL GG11553311 HHEEAAVVYY DDUUTTYY EEDDGGEE SSAANNDDEERR
MMAACCHHIINNEE DDAATTAA
SSHHEEEETT
REVISED 2/99
-22- G1531 Edge Sander
-22- G1531 Edge Sander
1 P1531001 PLATEN 2 P1531002 PLATEN COVER 3 PB24 HEX BOLT 3/8''-16 x 11/4'' 4 PLW04 LOCK WASHER 3/8'' 5 PSB14 CAP SCREW 3/8''-16 x 1'' 6 P1531006 DRIVER ROLLER 7 PN09 HEX NUT 5/8''-18 8 PLW06 LOCK WASHER 5/8'' 9 PR02 SNAP RING 20mm 10 P6204 BEARING 6204-2RS 11 P1531011 IDLER ROLLER 12 P1531012 ROLLER AXEL 13 P6205 BEARING 6205-2RS 14 PLW06 LOCK WASHER 5⁄8'' 15 PN04 HEX NUT 5⁄8''-11 16 P1531016 AUXILIARY TABLE 17 PB03 HEX BOLT 5⁄16
''-18 x
1
2
'' 18 P1140018 THUMB SCREW 19 P1531019 AUXILIARY TABLE POST 20A P1531020A ROLLER SUPPORT 20B P1531020B ROLLER BLOCK BRACKET 20C PW02 WASHER
3
/8''
20D PSB26 CAP SCREW 3/8
''-16 x 1
1
/2
''
20E PSS10 SET SCREW
1
/4''-20 x 5/8'' 21 P1531021 SPECIAL SETSCREW 1⁄4''-20 22 P1531022 BELT ADJUST SHAFT 23 P1531023 ADJUST SHAFT SLIDE 24 PSB03 CAP SCREW 5⁄16''-18 x 1'' 25 P1531025 SPRING 26 PB03 HEX BOLT 5⁄16''-18 x 1'' 27 P1531027 ARM CONTROL CASTING 28 P1531028 SLEEVE 29 P1531029 CONTROL SHAFT 30 P1531030 SPRING 31 PN13 HEX NUT 1/2''-13 32 PN18 HEX NUT 1'' x 8 33 P1531033 TILT KNOB 34 PB03 HEX BOLT 5⁄16''-18 x 1'' 35A PN08 HEX NUT 3⁄
8''-16
36 P1531036 LOCK KNOB 39 P1531039 COLLAR 40 P1531040 LEVER 41 P1531041 SWIVEL ASSY 42 P1531042 PLATE 43 P1531043 KNOB 44 P1023201 MITER BODY
45 P1019016Z KNOB 46A P1531046A TABLE 47 PLW01 LOCK WASHER
5
16'' 47A PW07 FLAT WASHER 5⁄16'' 48 PB03 HEX BOLT 5⁄16''-18 x 1'' 49 P1531049 TRUNNION, LEFT 49A P1531049A TRUNNION, RIGHT 49B P1531049B ANGLE SCALE 50 PSS01 SET SCREW 5⁄16''-18 x 1'' 51 P1531051 SUPPORT BRACKET 52 P1531052 LEVER SCREW 53 P1531053 LEAD SCREW 55 PB07 HEX BOLT 5⁄16''-18 x3⁄4'' 56 P1531056 HAND WHEEL 57 P1531052 LEVER SCREW 58 P1531058 SPLIT CASTING 59 PB18 HEX BOLT 3⁄8
''-16 x 1'' 60 P1531060 TABLE ADJ. SHAFT 62 P1531062 LEVELING ARM SHAFT 63 PN13 HEX NUT
1
2
''-13 64 P1531064 BASE 65 PS08 PHILLIPS
®
HD SCR 10-24 x 3⁄4'' 66 P1531066 FOOT 67 PS23 PHILLIPS®HD SCR 8-32 x 1⁄4'' 68 P1531068 POINTER 69 P1531069 MOTOR BRACKET 70 PB18 HEX BOLT 3⁄8''-16 x 1'' 71 P1531071 MOTOR 72 PB12 HEX BOLT 5⁄16
''-18 x 1
1
4
''
73 PN02 HEX NUT
5
16''-18 74 PW07 FLAT WASHER 5⁄16'' 75A PSW06 SWITCH 76 PLW01 LOCK WASHER 5⁄16'' 78 PW02 FLAT WASHER 3⁄8'' 79 P1531079 DUST HOOD 80 P1531080 GRAPHITE PAD 81 P1531081 LEFT BRACKET 83 P1531083 LABEL 84 P1531084 SPECIAL WASHER 85 PW01 FLAT WASHER 1⁄2'' 86 PWRCRD220L POWER CORD
RR
EEFF
## PP
AARRTT
## DD
EESSCCRRIIPPTTIIOONN
RR
EEFF
## PP
AARRTT
## DD
EESSCCRRIIPPTTIIOONN
G1531 Edge Sander -23-
1
9
10
11
13
12
84
16
64
76
24
19
14
22
25
35A
4
27
32
72
74
81
87
69
71
73
66
65
74
41
42
15
17
20A
21
20B
20C
20D
20E
23
23
26
34
39
29
30
35
24
76
18
6
7
75A
70
86
8
5
47
48
79
80
51
68
67
53
55
85
63
60
76
56
52
52
58
78
50
78
49B
50
63
85
49A
49
46A
44
45
36
81
5
28
40
43
33
3
4
31
2
52
62
48
63
59
61
47A
83
-24- G1531 Edge Sander
Grizzly Industrial, Inc. warrants every product it sells for a period of
11 yyeeaarr
to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe­cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number’’, which must be clearly posted on the outside as well as the inside of the car­ton. We will not accept any item back without this number. Proof of purchase must accompany the mer­chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
WWAARRRRAANNTTYY AANNDD RREETTUURRNNSS
G1531 Edge Sander -25-
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander ___Biscuit Joiner ___Palm Sander ___Circular Saw ___Portable Planer ___Detail Sander ___Saber Saw ___Drill/Driver ___Reciprocating Saw ___Miter Saw ___Router
___Other__________________________________________________
13. What machines/supplies would you like Grizzly Industrial to carry?
___12" Table Saw ___Radial Arm Saw ___12" Jointer ___Panel Saw ___Combination Planer/Jointer ___Brass Hardware ___Paint & Finishing Supplies ___Lumber ___Contractor’s Supplies
___Other__________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
___Builders Hardware ___Hand Tools ___Fasteners ___Wood Components
___Other__________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Imports to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers in your area?
NNoottee:: WWee nneevveerr uussee nnaammeess mmoorree tthhaann tthhrreeee ttiimmeess..
___Yes ___No
19. Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend ___Catalog ___Card Deck ___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced ___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander
___Other__________________________________________________
9. How many of your woodworking machines are Grizzly? _____________
Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________
MMOODDEELL ##
______________________________Order #______________________________________________
TThhee ffoolllloowwiinngg iinnffoorrmmaattiioonn iiss ggiivveenn oonn aa vvoolluunnttaarryy bbaassiiss.. IItt wwiillll bbee uusseedd ffoorr mmaarrkkeettiinngg ppuurrppoosseess ttoo hheellpp uuss ddeevveelloopp bbeetttteerr pprrood
Loading...