Grizzly G1495 User Manual
HEAVY-DUTY WOOD LATHE
MODEL G1495
INSTRUCTION MANUAL
COPYRIGHT © 1999 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED OCTOBER, 1999.PRINTED IN U.S.A.
-2-
G1495 Heavy-Duty Wood Lathe
Table Of Contents
PAGE
1. SAFETY
SAFETY RULES FOR ALL TOOLS ....................................................................................3-4
ADDITIONAL SAFETY INSTRUCTIONS FOR LATHES ......................................................5
2. CIRCUIT REQUIREMENTS
110V/220V OPERATION ......................................................................................................6
GROUNDING ........................................................................................................................6
EXTENSION CORDS............................................................................................................7
3. GENERAL INFORMATION
COMMENTARY .................................................................................................................... 8
UNPACKING..........................................................................................................................9
PIECE INVENTORY ..............................................................................................................9
CLEAN UP ..........................................................................................................................10
SITE CONSIDERATIONS....................................................................................................10
4. ASSEMBLY
PRE-ASSEMBLY..................................................................................................................11
STAND............................................................................................................................11-13
TOOL REST ........................................................................................................................13
TAILSTOCK..........................................................................................................................14
GUARD ASSEMBLY............................................................................................................14
5. ACCESSORIES
INTRODUCTION..................................................................................................................15
SANDING ATTACHMENTS............................................................................................15-16
SPUR CENTER ..................................................................................................................16
TAILSTOCK..........................................................................................................................17
TAILSTOCK LIVE CENTER............................................................................................17-18
FACEPLATE ........................................................................................................................18
OUTBOARD TOOL REST....................................................................................................19
ACCESSORY REMOVAL ....................................................................................................19
6. OPERATIONS
INTRODUCTION..................................................................................................................20
TEST RUN ..........................................................................................................................20
TURNING TOOLS................................................................................................................21
SPEED SELECTOR ............................................................................................................22
TURNING SPEEDS ............................................................................................................22
SPINDLE TURNING ............................................................................................................23
F ACEPLATE TURNING........................................................................................................24
INDEXING............................................................................................................................25
SANDING ............................................................................................................................25
7. MAINTENANCE
GENERAL........................................................................................................................ ....26
LATHE BED ........................................................................................................................26
LUBRICATION ....................................................................................................................26
V-BELTS ..............................................................................................................................26
8. CLOSURE..................................................................................................................................27
WARRANTY AND RETURNS ................................................................................................................34
G1495 Heavy-Duty Wood Lathe
-3-
Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORS AW AY.
All children and visitors should be kept a
safe distance from work area.
6. MAKE WORK SHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. DON’T FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Don’t force tool or
attachment to do a job for which it was not
designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or
wet locations, or where any flammable or
noxious fumes may exist. Keep work area
well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not
avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MA
Y result in minor or moderate injury. It may also be
used to alert against unsafe practices.
This symbol is used to alert the user to useful information
about proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazar dous conditions.This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages.The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
-4-
G1495 Heavy-Duty Wood Lathe
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. Conductor size should be in accordance with the chart below.The amperage
rating should be listed on the motor or tool
nameplate.An undersized cord will cause a
drop in line voltage resulting in loss of
power and ov erheating.Your extension cord
must also contain a ground wire and plug
pin. Always repair or replace extension
cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended.Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than
using your hand and frees both hands to
operate tool.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18 16 16
7-10 18 16 14
11-12 16 16 14
13-16 14 12 12
17-20 12 12 10
21-30 10 10 No
Safety Instructions For Power Tools
13. DON’T OVERREA CH. Keep proper footing
and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades,
bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off
position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper
accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNATTENDED.TURN POWER OFF. Don’t leave
tool until it comes to a complete stop.
G1495 Heavy-Duty Wood Lathe
-5-
Additional Safety Instructions For The Lathe
Like all power tools, there is danger associated with the Model G1495 Heavy-Duty
Lathe. Accidents are frequently caused by
lack of familiarity or failure to pay attention.
Use this tool with respect and caution to
lessen the possibility of operator injury. If
normal safety precautions are overlooked
or ignored serious personal injury may
occur.
1. MAKE SURE ALL GUARDS are in place
and that the Lathe sits on a flat, stable surface.
2. ALWAYS WEAR EYE PROTECTION or a
face shield when operating the Lathe.Use
a respirator to avoid inhaling dust.All safety equipment should be ANSI approved.
3. BEFORE STARTING THE MACHINE be
certain the workpiece has been properly
imbedded on the headstock and tailstock
centers and that there is adequate clearance for the full rotation.
4. ADJUST TOOL REST to provide proper
support for the turning tool you will be
using. Test tool rest clearance by rotating
workpiece by hand before turning lathe on.
5. REMOVE INDEXING PIN before turning
lathe on.
6. SELECT THE TURNING SPEED which is
appropriate for the type of work. Allow the
lathe to gain its full speed before beginning
turning.
7. ALWAYS OBSERVE THE CONDITION of
the materials you are turning. Pay particular attention to knots, splits and other
potentially dangerous conditions.
8. NEVER OPERATE THE LATHE WITH
DAMAGED OR WORN PARTS. Maintain
your lathe in proper working condition.
Perform routine inspections and maintenance promptly when called for. Put away
adjustment tools after use.
9. MAKE SURE YOUR WOOD LATHE IS
TURNED OFF, disconnected from its
power source and all moving parts have
come to a complete stop before starting
any inspection, adjustment, or maintenance procedure.
10. DO NOT LEAVE LATHE RUNNING
UNATTENDED for any reason.
11. DO NOT STOP LATHE USING YOUR
HAND against the wor kpiece.
12. KEEP LOOSE CLOTHING ARTICLES
such as sleeves, belts or jewelry items
away from the lathe spindle.
13. WHEN FACE PLATE TURNING, use lathe
chisels on the downward spinning side of
the workpiece only.
14. REMOVE THE TOOL REST when performing sanding or polishing operations on
the rotating spindle.
15. KEEP LATHE TOOLS PROPERLY
SHARPENED and hold firmly in the prop-
er position when turning.
-6-
G1495 Heavy-Duty Wood Lathe
SECTION 2: CIRCUIT REQUIREMENTS
110/220V Operation
Your G1495 machine comes pre-wired for 110V
operation. It includes a three-prong plug which
should be plugged into a grounded circuit as
shown in Figure 1. Under normal use, the motor
draws approximately 12 amps @ 110V. We recommend the lathe be plugged into a circuit protected by a 15 amp circuit breaker.
This motor can be operated at 220V, however
there is no power advantage from operating at a
higher voltage. To revise the lathe to operate on
220V it is necessary to do two things:
1. The motor must be rewired according to the
wiring diagram provided at the back of this
manual.
2. The plug at the end of the power cord
needs to be cut off and replaced with a type
similar to those pictured in Figure 2.
Under normal use, the motor draws approximately 6 amps @ 220V. We recommend the lathe be
plugged into a circuit protected by a 15 amp circuit breaker.
220V/240V
15A
NEMA L6-15
Standard
Locking
Figure 2. Two typical 220V outlet configurations.
Grounding
This equipment must be grounded. Verify
that any existing electrical outlet and circuit you
intend to plug into is actually grounded. If it is
not, it will be necessary to run a separate 12
A.W.G. copper grounding wire from the outlet
to a known ground. Under no circumstances
should the grounding pin from any threepronged plug be removed.Serious injury may
occur.
In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric
shock.This tool is equipped with an electric cord
having an equipment-grounding conductor which
must be properly connected to a grounding plug.
The plug must be plugged into a matching outlet
that is properly installed and grounded in accordance with all local codes and ordinances.
Improper connections of the electrical-grounding
conductor can result in risk of electric shock.The
conductor with green or green and yellow striped
insulation is the electrical-grounding conductor.If
repair or replacement of the electric cord or plug
is necessary, do not connect the equipment
grounding conductor to a live terminal.
Figure 1. Typical 110V plug and outlet.
G1495 Heavy-Duty Wood Lathe
-7-
We do not recommend the use of extension cords
on 220V equipment. It is much better to arrange
the placement of your equipment and the
installed wiring to eliminate the need for extension cords. If the lathe is being operated at 110V
an extension cord is acceptable, however make
sure the cord is rated Hard Service (grade S) or
better. Refer to the chart in Section 1: Safety
Instructions to determine the minimum gauge for
the extension cord.The extension cord must also
contain a ground wire and plug pin.Always repair
or replace extension cords when they become
worn or damaged.
Extension Cords Notes
We have covered some basic electrical
requirements for the safe operation of your
Lathe. These requirements are not necessarily comprehensive. You must be sure
that your particular electrical configuration
complies with local and state codes.
Ensure compliance by checking with your
local municipality or a licensed electrician.
-8-
G1495 Heavy-Duty Wood Lathe
SECTION 3: GENERAL INFORMATION
We are proud to offer the Grizzly Model G1495
Heavy-Duty Wood Lathe. The Model G1495 is
part of a growing Grizzly family of fine woodworking machinery. When used according to the
guidelines set forth in this manual, you can expect
years of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer satisfaction.
The Model G1495 is a cabinet-type, heavy-duty
lathe designed for the serious wood turner.It provides a 40'' distance between centers and a 14''
swing over the bed, dimensions well suited for
most turning requirements. The motor is a
3
⁄4 HP
dual voltage motor which provides seven turning
speeds from 500 to 3070 RPM. This machine
includes a spur center, a live center, a large clear
plastic protective shield, and outboard mounted
accessories including sanding disc, tilting table,
pneumatic drum sander, contour flap sander and
an adjustable tool rest for faceplate turning.
A number of optional accessories for the Model
G1495 are available through the Grizzly catalog.
These include lathe chisels, chucks, faceplates,
sanding abrasives replacements and a copy
attachment for making multiple copies of a spindle.
We are also pleased to provide this manual with
the Model G1495. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It represents our effort to produce the best documentation possible. If you have any comments regarding this manual, please write to us at the address
below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most importantly, we stand behind our machines.
If you have any service questions or parts
requests, please call or write us at the location
listed below.
Grizzly Industrial, Inc.
2406 Reach Road
Williamsport, PA 17701
Phone: (570) 326-3806
Fax:(800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G1495 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
Whenever possible, though, we send manual
updates to all owners of a particular tool or
machine.Should you receive one, we urge y ou to
insert the new information with the old and keep
it for reference.
To operate this, or any power tool, safely
and efficiently, it is essential to become as
familiar with its characteristics as possible.
The time you in vest before you begin to use
your Model G1495 will be time well spent.
DO NOT operate this machine until you are
completely familiar with the contents of this
manual. Make sure you read and understand all of the safety procedures. If you do
not understand something, DO NOT operate
the machine.
Commentary
G1495 Heavy-Duty Wood Lathe
-9-
Unpacking
This machine is shipped from the manufacturer in
two carefully packed cartons. If you discover the
machine is damaged after you’ve signed f or delivery, and the truck and driver are gone, you will
need to file a freight claim with the carrier. Save
the containers and all packing materials for possible inspection by the carrier or its agent.Without
the packing materials, filing a freight claim can be
difficult.
If you need assistance determining
whether you need to file a freight claim, or with
the procedure to file one, please contact our
Customer Service.
Piece Inventory
Parts should be as follows (See Figure 3):
• Stand Assembly w/ Motor Installed
• Lathe Assembly
• V -Belt
• Right Hand Stand
• Support Shelves (2)
• Floor Brackets (3)
• Shield
• Shield Support Tube
• Shield Sliding Support
• Shield Hardware Bag
Mounting Bars 2
Hex Bolts
5
⁄
16" - 18 x 4
1
⁄
2"2
Flat Washers
5
⁄16"4
• Tailstock Handle
• Sanding Attachments
Flap Sander 1
Pneumatic Drum 1
Aluminum Sanding Disc 1
Garnet Sanding Disc 1
• Arbor for Mounting Sanding Acc
• Tilting Work Table
• Work Table Support Spindle
• Outboard Tool Rest Bracket w/ 3 Bolts
• Outboard Tool Rest Support
• Outboard Tool Rest Post w/ Nut
• Faceplate
• Miter Gauge
• Tool Rest Holder
• Tool Rest
• Knockout Bar
• Allen
®
Wrench 6mm
• Hardware Bag
Hex Bolts
5
⁄16" - 18 x 3⁄4"18
Flat Washers
5
⁄16"36
Cap Screws
5
⁄16" - 18 x 21⁄2"6
Hex Nuts
5
⁄16" - 18 24
In the event that an y gener ally used fasteners are
missing, we can replace them, or, for the sake of
expediency, replacements can be obtained at
your local hardware store.
The G1495 is a heavy machine (265 lbs.
shipping weight). DO NOT over-exert yourself while unpacking or moving your
machine – get assistance. In the event that
your Lathe must be moved up or down a
flight of stairs, be sure that the stairs are
capable of supporting the combined weight
of people and the machine. Serious personal injury may occur.
NOTICE
A full parts list and illustrations can be
found at the back of this manual. Use this
information to identify parts or to clarify
assembly steps.
Figure 3. Parts Inventory.
Loading...