WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL14597 PRINTED IN TA I WAN
Page 2
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
We are proud to provide a high-quality owner’s
manual with your new machine!
We
instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
from the
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
The Model G1163P is a point-of-use dust collector, which is designed to capture dust and wood
chips from one woodworking machine at a time,
such as a table saw, jointer, or planer. The air
drawn in by the dust collector is filtered through
a cloth collection bag that can be removed and
emptied when full.
A wide variety of accessories for setting up a
stationary or mobile dust collection system are
available through Grizzly.
-2-
Model G1163P (Mfd. Since 7/15)
Page 5
To reduce your risk of
serious injury, read this
entire manual BEFORE
Safety
Paddle
Switch
Identification
Carrying Handle
Caster
using machine.
Collection Bag
Model G1163P (Mfd. Since 7/15)
-3-
Page 6
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 44 x 18 x 19-1/2 in.
Footprint (Length x Width)............................................................................................................................ 14 x 14 in.
Length x Width x Height....................................................................................................................... 17 x 20 x 21 in.
Electrical:
Power Requirement............................................................................................. 120V or 240V, Single-Phase, 60 Hz
Full-Load Current Rating...................................................................................................... 7A at 120V, 3.5A at 240V
Minimum Circuit Size.......................................................................................................... 15A at 120V, 15A at 240V
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 16 AWG
Included Plug Type................................................................................................................................. 5-15 for 120V
Recommended Plug Type...................................................................................................................... 6-15 for 240V
Horsepower................................................................................................................................................ 1 HP
Power Transfer ............................................................................................................................... Direct Drive
Filter Type.................................................................................................................................................... Bag
Max Static Pressure (at 0 CFM)............................................................................................................... 7.2 in.
Main Inlet Size............................................................................................................................................. 4 in.
Inlet Adapter Included.................................................................................................................................... No
Machine Collection Capacity At One Time....................................................................................................... 1
Maximum Material Collection Capacity................................................................................................ 1.5 cu. ft.
Number of Upper Bags.....................................................................................................................................
Upper Bag Diameter............................................................................................................................
Upper Bag Length...................................................................................................................................... 24 in.
Impeller Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size.............................................................................................................................................. 10 in.
Impeller Blade Thickness........................................................................................................................ 3/32 in.
Base...................................................................................................................... Steel Sheet Metal w/Casters
Caster.............................................................................................................................................. Four Plastic
Body....................................................................................................................................... Steel Sheet Metal
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Approximate Assembly & Setup Time ........................................................................................................ 15 Minutes
Serial Number Location .................................................................................................. ID Label on Motor Capacitor
Sound Rating ................................................................................................................................................ 77-79 dB
ISO 9001 Factory .................................................................................................................................................. Yes
CSA, ETL, or UL Certified/Listed ........................................................................................................................... Yes
Powder Coated
Steel Sheet Metal
1
13-1/2 in.
1 Year
Features:
30 Micron Bag Filtration
10" Cast Aluminum Impeller
Steel Base with Casters for Mobility
White Powder Coated Paint
Model G1163P (Mfd. Since 7/15)
-5-
Page 8
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
-6-
Model G1163P (Mfd. Since 7/15)
Page 9
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
Model G1163P (Mfd. Since 7/15)
-7-
Page 10
when they strike the impeller, which can smolder in
Additional Safety for Dust Collectors
INTENDED USE. This dust collector is designed
for collecting wood dust and chips from woodworking machines. DO NOT use it to collect
metal, dirt, dr ywall, asbestos, lead paint, silica, liquids, aerosols, biohazards, or explosive materials.
Collecting the wrong materials can result in serious inhalation hazards, fire, or machine damage.
HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator to
reduce your risk.
WEAR A RESPIRATOR. Fine dust that is too
small to be caught in the filter will be blown into
the ambient air during operation. To reduce your
risk of respiratory damage from this fine dust,
always wear a NIOSH approved respirator during
operation and for a short time after. Also, never
collect dust from any type of hazardous material.
IMPELLER HAZARDS. All objects collected by
this machine can strike the rotating impeller. DO
NOT place hands, hair, clothing, or tools near the
open inlet during operation. The powerful suction
could easily pull them into the impeller, which will
cause serious personal injury or damage to the
machine. Always keep small animals and children
away from open dust collection inlets.
DISCONNECTING POWER SUPPLY. Turn the
switch OFF, disconnect the dust collector from
the power supply, and allow the impeller to come
to a complete stop before leaving the machine
unattended or doing any service, cleaning, maintenance, or adjustments.
REGULAR CLEANING. Regularly check/empty
the collection bags or drum to avoid the buildup
of fine dust that can increase the risk of fire. Make
sure to regularly clean the surrounding area where
the machine is operated—excessive dust buildup
on overhead lights, heaters, electrical panels, or
other heat sources will increase the risk of fire.
SUSPENDED DUST PARTICLES AND IGNITION
SOURCES. DO NOT operate the dust collector in
areas where explosion risks are high. Areas of
high risk include, but are not limited to, areas near
pilot lights, open flames, or other ignition sources.
AVOIDING SPARKS. Avoid collecting steel fragments or stones. These items can produce sparks
wood dust for a long time before a fire is detected.
If you accidentally cut into wood containing tramp
metal (nails, staples, spikes, etc.), immediately
turn OFF the dust collector, disconnect it from
power, and wait for the impeller to stop—then
empty the collection container into an approved
airtight metal container.
OPERAT ING LOCATI ON. To reduce respiratory
exposure to fine dust, locate permanently installed
dust collectors away from the working area or in
another room. DO NOT place the dust collector
where it can be exposed to rain or moisture—
exposure to water creates a shock hazard and will
reduce the life of the machine.
FIRE SUPPRESSION. Only operate the dust collector in locations that contain a fire suppression
system or have a fire extinguisher nearby.
STATIC ELECTRICITY. Plastic dust lines generate high amounts of static electricity as dust chips
pass through them. Although rare, sparks caused
by static electricity can cause explosions or fire.
To reduce this risk, make sure all dust lines are
thoroughly grounded by using a grounding wire.
EMPTYING DUST. When emptying dust from the
collection container, wear a respirator and safety
glasses. Empty dust away from ignition sources
and into an approved container.
DUST ALLERGIES. Dust from certain woods will
cause an allergic reaction. Always make sure you
know what type of wood dust you are exposed to
in the event that this happens.
-8-
Model G1163P (Mfd. Since 7/15)
Page 11
SECTION 2: POWER SUPPLY
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
This machine can be converted to operate on a
power supply circuit that has a verified ground
and meets the requirements listed below. (Refer
to Voltage Conversion instructions for details.)
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
Availability
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Full-Load Current Rating at 120V ....... 7 Amps
Full-Load Current Rating at 240V .... 3.5 Amps
Model G1163P (Mfd. Since 7/15)
Circuit Requirements for 120V
Nominal Voltage ...............................110V/120V
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
-9-
Page 12
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
Grounding Requirements
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
For 120V operation: This machine is equipped
with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed
and grounded in accordance with all local codes
and ordinances.
For 240V operation: This machine is equipped
with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed
and grounded in accordance with all local codes
and ordinances.
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
GROUNDED
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Grounding Prong
Figure 2. Typical 6-15 plug and receptacle.
Neutral Hot
Figure 1. Typical 5-15 plug and receptacle.
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
verified ground.
-10 -
Extension Cords
If you must use an extension
Minimum Gauge Size (120V) ...............16 AWG
Minimum Gauge Size (240V) ............... 16 AWG
Maximum Length (Shorter is Better).......50 ft.
Model G1163P (Mfd. Since 7/15)
Page 13
Voltage Conversion to 240V
120 Volt Motor
PaddleSwitch
Neutral
Hot
Ground
120 VAC
5-15 Plug
Start
Capacitor
200MFD125VAC
120 Volt Motor
Ground
PaddleSwitch
Neutral
Hot
Ground
120 VAC
240 VAC
5-15 Plug
240 Volt Motor
Paddle
Switch
Hot
6-15 Plug
(As Recommended)
240
VAC
Wt
Start
Capacitor
200MFD125VAC
Run
Capacitor
30MFD
250VAC
Start
Capacitor
200MFD
125VAC
G
The voltage conversion MUST be performed by
an electrician or qualified service personnel. To
perform the voltage conversion, install the correct plug and rewire the motor to the new voltage,
according to the provided wiring diagram. If the
diagram included on the motor conflicts with the
one on Page 24 in this manual, the motor may
have changed since the manual was printed. Use
the diagram provided inside the motor wiring junction box.
Items Needed Qty
• Phillips Head Screwdriver #2 ..................... 1
• Electrical Tap e ............................ As Needed
• Wire Nut (16 AWG x 3) ............................... 1
2. Open the motor junction box, then loosen the wire nuts indicated in Figure 3.
Run
Capacitor
30MFD
250VAC
Wt
3. Use wire nuts to connect the wires as indicated in Figure 4. Twist all three wire nuts onto
their respective wires and wrap them with
electrical tape so they will not come loose.
Run
Capacitor
30MFD
250VAC
Wt
Ground
Connect
Wires with
Nuts Here
Figure 4. Model G1163P rewired to 240V.
4. Close and secure the motor junction box.
5. Remove the 5-15 plug from the power cord
and install a 6-15 plug according to the manufacturer's instructions.
Ground
Loosen
These
Wire Nuts
Figure 3. Location of wire nuts to be loosened
on when converting voltage.
Model G1163P (Mfd. Since 7/15)
-11-
Page 14
SECTION 3: SETUP
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, inventory the contents.
Keep children and pets away
from plastic bags or packing
materials shipped with this
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during
the entire setup process!
Needed for Setup
Unpacking
for advice.
SUFFOCATION HAZARD!
The following are needed to complete the setup
process, but are not included with your machine.
Description Qty
• Safety Glasses (for each person) ............... 1
• Standard Screwdriver #2 ............................ 1
machine. Discard immediately.
-12-
Model G1163P (Mfd. Since 7/15)
Page 15
Inventory
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Consider anticipated workpiece sizes and additional space needed for auxiliary stands, work
tables, or other machinery when establishing a
location for this machine in the shop. Below is
the minimum amount of space needed for the
machine.
or disable start switch or
Box 1: Qty
A. Collector Body and Fan/Motor Assembly
B. Base Plate .................................................. 1
C. Casters ....................................................... 4
D. Collection Bag ............................................ 1
E. Bag Clamp .................................................. 1
F. Foam Strip 4 x 20 x 430mm ....................... 1
B
Site Considerations
Placement Location
44"
C
D
Figure 5. Model G1163P inventory.
Hardware and Tools (and Location)
• Acorn Nuts
• Flat Washers
• Flange Bolts
• Open-End Wrench 10 x 12mm ................... 1
5
⁄16"-18 (Cas te rs) ....................... 4
5
⁄16" (Casters) ........................ 4
1
⁄4"-20 X 1⁄2 " (Fan/Motor) ........ 4
E
NOTICE
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
Model G1163P (Mfd. Since 7/15)
18"
Figure 6. Minimum working clearances.
F
Children and visitors may be
seriously injured if unsupervised around this machine.
Lock entrances to the shop
power connection to prevent
unsupervised use.
-13-
Page 16
Assembly
To assemble your machine:
1. Position the base plate upside down and
mount the casters using the (4)
ers and acorn nuts, as shown in Figure 7.
5
⁄16" flat wash-
Caster
Base
3. Wrap the foam strip around the outfeed port
of the collector body, as shown in Figure9.
Cut to fit if necessary.
Outfeed Port
Foam Strip
Flat Washer
Acorn Nut 5/16"-18
5
/16"
Figure 7. Mounting the casters.
2. Position the collector body and fan/motor
assembly on the base, then secure it with the
flange bolts, as shown in Figure 8.
Flange Bolts 1⁄4"-20 X 1⁄2"
Figure 9. Location to install foam strip.
4. Fit the collection bag over the outfeed port,
and secure it with the provided clamp, as
shown in Figure 10.
Clamp
Outfeed Port
Figure 10. Attaching the collection bag.
Figure 8. Mounting the collector body assembly
to the base.
-14-
Model G1163P (Mfd. Since 7/15)
Page 17
Collection System
Material Selection
You have many choices regarding dust collection
ducting, but flexible hose is the most common for
this size of machine. However, be aware that there
is a fire or explosion hazard if plastic duct material
is used for dust collection without being grounded
against static electrical charge build-up.
Flexible rubber hose, polyethylene, plastic flexhose and other flexible ribbed hose is generally used for short runs. There are many different
types of flex hose on the market today. These are
manufactured from materials such as polyethylene, PVC, cloth hose dipped in rubber and even
metal, including steel and aluminum.
If using flex-hose, you should choose one of the
many types that are designed specifically for
the movement of solid particles, i.e. dust, grains
and plastics. However, the cost of specifically
designed flexible duct can vary greatly. Grizzly
offers polyethylene and steel flex hose.
Always guard against
static electrical build up
by grounding all dust
collection lines.
Duct Grounding
Plastic flex-hose is an insulator, and dust particles
moving against the walls of the hose creates a
static electrical build up. This charge will build
until it discharges to a ground. If a grounding
medium is not available to prevent static electrical
build up, the electrical charge will arc to the nearest grounded source. This electrical discharge
may cause an explosion and subsequent fire
inside the system.
Be sure that you extend the bare copper wire
down all branches of the system. Do not forget
to connect the wires to each other with wire nuts
when two branches meet at a “Y” or “T” connection.
Ensure that the entire system is grounded. If using
plastic blast gates to direct air flow, the grounding
wire must be jumped (Figure 11) around the blast
gate without interruption to the grounding system.
Plastic
Blast
Gate
Copper
Ground
Wire
Figure 11. Ground jumper wire when using
plastic blast gates or elbows and metal duct.
We also recommend wrapping the outside of all
plastic ducts with bare copper wire to ground the
outside of the system against static electrical build
up. Wire connections at Y’s and T’s should be
made with wire nuts.
Attach the bare ground wire to each stationary
woodworking machine and attach the dust collector frame with a ground screw, as shown in
Figure 12. Ensure that each machine is continuously grounded to the grounding terminal in your
electric service panel.
Flex
Hose
Metal
Duct
Ground Screw
To protect against static electrical build up inside
a non-conducting duct, a bare copper wire should
be placed inside the duct along its length and
grounded to the dust collector. You must also
confirm that the dust collector is continuously
grounded through the electrical circuit to the electric service panel.
Model G1163P (Mfd. Since 7/15)
External Ground Wire
Internal Ground Wire
Figure 12. Flex-hose grounded to machine.
-15-
Page 18
1. Turn the machine power switch OFF.
2.
1. Turn the machine power switch OFF.
2.
Grasp the molded plug and pull it completely
After you have completed all previous setup
instructions and circuit requirements, the machine
is ready to be connected to the power supply.
To avoid unexpected startups or property damage, use the following steps whenever connecting
or disconnecting the machine.
Power Connection
Connecting Power
Insert the power cord plug into a matching
power supply receptacle. The machine is
now connected to the power source.
Disconnecting Power
out of the receptacle. Do not pull by the cord
as this may damage the wires inside.
Figure 14. Disconnecting power.
Figure 13. Connecting power.
-16 -
Model G1163P (Mfd. Since 7/15)
Page 19
Test Run
Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning properly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The
table in the
SERVICE section of this manual can help.
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine
ed results that can lead to serious injury,
Serious injury or death can result from
Troubleshooting
4. Remove switch disabling key, as shown in
Figure 15.
The test run consists of verifying the following:
1) The motor powers up and runs correctly, and
2) the safety disabling mechanism on the switch
works correctly.
using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.
may result in malfunction or unexpect-
death, or machine/property damage.
Figure 15. Removing switch disabling key from
paddle switch.
5. Try to start machine with paddle switch. The
machine should not start.
— If the machine does not start, the switch
disabling feature is working as designed.
— If the machine does start, immediately stop
the machine. The switch disabling feature
is not working correctly. This safety feature
must work properly before proceeding with
regular operations. Call Tech Support for
help.
To test run the machine:
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
3. Turn machine ON, verify motor operation,
and then turn machine OFF.
The motor should run smoothly and without
unusual problems or noises.
Model G1163P (Mfd. Since 7/15)
-17-
Page 20
SECTION 4: OPERATIONS
To reduce your risk of
serious injury, read this
entire manual BEFORE
To reduce risk of eye injury from flying
using machine.
chips or lung damage from breathing dust,
always wear safety glasses and a respirator
when operating this machine.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
Do NOT put hands or
small objects near inlet
openings during operation. Objects sucked
into the inlet will hit the
impeller blade. Failure to
heed this warning could
result in personal injury
or property damage.
General
Operating the Model G1163P is simple and
straightforward. Move the dust collector near the
machine to a location where it will not interfere
with the workpiece being processed, connect the
duct, connect the ducting ground, and you are
ready to begin.
If you decide to use the dust collector as a stationary unit, keep in mind that it is intended for
single machine use and is not designed to draw
dust through long runs and multiple ports simultaneously. We do not recommend using ducting
longer than 10 feet. Otherwise, dust collection
efficiency will be greatly reduced.
-18-
Machine Storage
When the dust collector is not in use, unplug the
power cord from the power source. Place the
cord away from potential damage sources, such
as high traffic areas, sharp objects, heat sources,
harsh chemicals, water, damp areas, etc.
Model G1163P (Mfd. Since 7/15)
Page 21
SECTION 5: ACCESSORIES
Installing unapproved accessories may
order online atwww.grizzly.comor call1-800-523-4777
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
We've hand picked a selection of dust collection
components commonly needed to connect the
Model G1163P to basic machinery.
1
⁄2" x 10'
1
⁄2"
1
⁄2" x 4"
1
⁄2" x 2 1⁄2"
G2752—Rolling Floor Sweep
12" wide nozzle & free standing tripod. Fitting on
the head will accept 4" hose (not included).
Figure 17. Model G2752 Rolling Floor Sweep.
G3181—Dust Collection Kit #1
Designed for a one machine hook-up, kit #1
comes complete with installation instructions and
an accessories list for expanding your dust collection system in the future.
D4206
W1317
W1007
Figure 16. Dust collection accessories.
Model G1163P (Mfd. Since 7/15)
W1044
D4216
W1053
W2046
Figure 18. Model G3181 Dust Collection Kit #1.
-19 -
Page 22
Basic Eye Protection
order online atwww.grizzly.comor call1-800-523-4777
Wood dust has been linked to nasal cancer and
severe respiratory illnesses. If you work arounddust everyday, a half-mask respirator can be a
lifesaver. Also compatible with safety glasses!
Protect your hearing before it’s too late. Especially
important if you or employees operate for hours at
a time.
H4979
T20451
H4978
T20446
Figure 21. Half-mask respirator with disposable
cartridge filters.
G3182—Dust Collection Kit #2
Dust Collection Kit #2 takes our dust collection kit
concept a step further by providing the necessary
hoses, clamps, hoods, and fittings to connect two
woodworking machines to a dust collector. Air
flow to each machine is controlled by a blast gate.
Kit comes complete with comprehensive instructions.
Figure 20. Hearing protection assortment.
Figure 22. Model G3182 Dust Collection Kit #2.
-20-
Model G1163P (Mfd. Since 7/15)
Page 23
SECTION 6: MAINTENANCE
accidental startup, always
disconnect machine from
To reduce risk of shock or
power before adjustments,
maintenance, or service.
Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Daily Check:
• Loose mounting bolts.
• Worn switch.
• Worn or damaged wires.
• Full collection bag.
• Any other unsafe condition.
Impeller Tightening
DISCONNECT DUST COLLECTOR FROM
POWER BEFORE ATTEMPTING THIS
PROCEDURE!
Periodically check the impeller to make sure it is
tight on the motor shaft. Any unusual vibration
or noise may be an indication the impeller has
loosened. A set screw and a left-hand cap screw
secure the impeller to the shaft. These can be
accessed through the inlet cover, as shown in
Figure 23. Tighten the fasteners as needed.
Cap Screw
Lubrication
Since all bearings are shielded and permanently
lubricated, simply leave them alone until they
need to be replaced. Do not lubricate them.
Bag Cleaning
Always empty the collection bag on a regular
basis. Emptying the collection bag allows the
machine to operate at a much higher level of efficiency. Always wear the appropriate respirator or
dust mask and safety glasses when emptying the
collection bag. Small dust particles can escape
the bag during emptying, causing them to become
airborne and easily inhaled. This microscopic airborne dust is extremely unhealthy to breathe and
can cause serious health problems.
Set Screw
Figure 23. Impeller screw locations.
Always wear a respirator and safety glasses
when emptying the dust collection bag
on the dust collector. Sawdust may cause
allergic reactions or respiratory problems.
Model G1163P (Mfd. Since 7/15)
-21-
Page 24
SECTION 7: SERVICE
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you
need replacement parts or additional help with a procedure, call our Technical Support.
the serial number and manufacture date of your machine before calling.
Troubleshooting
Motor & Electrical
SymptomPossible CausePossible Solution
Machine does
not start or a
breaker trips.
Machine has
vibration or
noisy operation.
1. Switch disabling key removed.
2. Wall fuse/circuit breaker is blown/tripped.
3. Power supply switched OFF or is at fault.
4. Wiring is open/has high resistance.
5. Motor ON/OFF switch is at fault.
6. Motor is at fault.
1. Motor or component is loose.
2. Motor mount loose/broken.
3. Machine is incorrectly mounted or sits
unevenly.
4. Motor fan is rubbing on fan cover.
5. Motor bearings are at fault.
1. Install disabling key.
2. Ensure circuit size is suitable for this machine;
replace weak breaker.
3. Ensure power supply is switched ON; ensure
power supply has the correct voltage.
4. Check for broken wires or disconnected/
corroded connections, and repair/replace as
necessary.
5. Replace faulty ON/OFF switch.
6. Test/repair/replace.
1. Inspect/replace stripped or damaged bolts/
nuts, and re-tighten with thread locking fluid.
2. Tighten/replace.
3. Tighten/replace mounting hardware; chock
casters if mobile.
4. Replace dented fan cover; replace loose/
damaged fan.
5. Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
Note:Please gather
-22-
Model G1163P (Mfd. Since 7/15)
Page 25
Dust Collector Operation
SymptomPossible CausePossible Solution
Dust collector does
not adequately
collect dust
or chips; poor
performance.
Sawdust being
blown into the
air from the dust
collector.
1. Dust collection bag is full.
2. Restriction in duct line.
3. Dust collector is too far away, or there
are too many sharp bends in the ducting.
4. Lumber is wet and dust is not flowing
through ducting smoothly.
5. Leaks in ducting or too many open ports.
6. Ducting or machine dust ports are
incorrectly sized.
7. The machine dust collection design is
inadequate.
8. The dust collector is too small for the
task or machine.
1. Duct clamps or dust collection bag is
not properly clamped and secured.
2. Bag clamp is loose or damaged.
1. Empty collection bag.
2. Remove restriction in the duct line. A plumbing
snake may be necessary.
3. Relocate the dust collector closer to the point
of suction, and rework ducting without sharp
bends. Refer to Collection System, beginning
on Page 15.
4. Process lumber with less than 20% moisture
content.
5. Rework the ducting to eliminate all leaks.
Close dust ports for lines not being used.
6. Re-install correctly sized ducts and fittings.
Refer to Collection System beginning on
Page 15 for more solutions.
7. Use a dust collection nozzle on a stand.
8. Use a larger dust collector.
1. Re-secure ducts and dust collection bag,
making sure duct and bag clamps are tight and
completely over the ducts and bag.
2. Re-tighten bag clamp.
Model G1163P (Mfd. Since 7/15)
-23-
Page 26
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine
SECTION 8: WIRING
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note:Please gather the serial
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
-24-
Model G1163P (Mfd. Since 7/15)
Page 27
Wiring Diagram
120 Volt Motor
Run
Capacitor
30MFD
250VAC
Wt
Ground
Start
Capacitor
200MFD
125VAC
Paddle
Switch
Neutral
Hot
Figure 26. Start
capacitor.
120 VAC
5-15 Plug
Figure 24. 120V
junction box.
240 Volt Motor
Run
Capacitor
30MFD
250VAC
Wt
Ground
Ground
Start
Capacitor
200MFD
125VAC
Paddle
Switch
240 VAC
6-15 Plug
(As Recommended)
Hot
Figure 25. 240V
junction box.
Model G1163P (Mfd. Since 7/15)
G
240
VAC
Hot
Ground
READ ELECTRICAL SAFETY
ON PAGE 24!
-25-
Page 28
SECTION 9: PARTS
G1163P Main Breakdown
20
16V2-1
16V2-2
21
17
16V2
28
16V2-3
16V2-4
34
27
23
22
18
15
16V2-6
17
16V2-5
14
17
25
2
12
31
29
36
33
11V2
10
26
9V2
35
32
30
7
8
1
REFPART #DESCRIPTIONREFPART #DESCRIPTION
1P1163P001ACASTER18P1163P018PADDLE SWITCH 110V/220V W/KEY
2P1163P002BASE20P1163P020POWER CORD 16AWG X 3W 73"L 5-15
7P1163P007PHLP HD SCR M5-.8 X 1021P1163P021REPLACEMENT BAG FOR G1163
8P1163P008INLET COVER22P1163P022KEY 5 X 5 X 25
9V2P1163P009V2CAP SCREW M6-1 X 30 (LH) V2.07.1523P1163P023CLAMP
10P1163P010MOTOR FAN WASHER25P1163P025ACORN NUT 5/16-18
11V2P1163P011V2IMPELLER 10", CAST ALUMINUM V2.09.1226P1163P026FLAT WASHER 5/16
12P1163P012SET SCREW 5/16-18 X 3/827P1163P027HANDLE COVER
14P1163P014COLLECTOR BODY W/ HANDLE28P1163P028HANDLE CAP
15P1163P015GASKET29P1163P029ELECTRICITY LABEL
16V2P1163P016V2MOTOR 1HP 120V/240V 1-PH V2.09.1130P1163P030HANDS/OUTLET LABEL
16V2-1 P1163P016V2-1 FAN COVER31P1163P031READ MANUAL LABEL
16V2-2 P1163P016V2-2 MOTOR FAN32P1163P032MACHINE ID LABEL CSA
16V2-3 P1163P016V2-3 CAPACITOR COVER33P1163P033GLASSES/RESPIRATOR LABEL
16V2-4 P1163P016V2-4 S CAPACITOR 200M 125V 1-3/8 X 2-3/434P1163P034FOAM STRIP 4 X 20 X 430MM
16V2-5 P1163P016V2-5 JUNCTION BOX35P1163P035POLAR BEAR WHITE PAINT
16V2-6 P1163P016V2-6 R CAPACITOR 30M 250V 1-3/8 X 2-1/236P1163P036POLAR BEAR LOGO 1 X 3-3/4
17P1163P017FLANGE BOLT 1/4-20 X 1/2
-26-
Model G1163P (Mfd. Since 7/15)
Page 29
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement ____ Friend ____ Catalog
____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics
3. What is your annual household income?
____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000
____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group?
____ 20-29 ____ 30-39 ____ 40-49
____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5 ____ 6-9 ____ 10+
____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rie
____ Shop Notes
____ Shotgun News
____ Today’s Homeowner
____ Wood
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Page 31
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We
will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Page 32
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