Grizzly G1049 User Manual

6" COMBINATION ROTARY
TABLE
MODEL G1049
INSTRUCTION MANUAL
COPYRIGHT © DECEMBER 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5824 PRINTED IN TAIWAN
Some dust created by power sanding, sawing, grind­ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil­ter out microscopic particles.
SECTION 1: SAFETY
Safety Instructions For Metalworking Machines
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORK SHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. DO NOT force tool or attachment to do a job for which it was not designed.
1. READ AND UNDERSTAND MACHINE OWNERS MANUAL FOR THIS EQUIP­MENT.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to
see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI­RONMENT. DO NOT use power tools in
damp or wet locations, or where any flam­mable or noxious fumes may exist. Keep work area well lighted.
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or property damage hazards.
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
G1049 6" Combination Rotary Table -1-
-2- G1049 6" Combination Rotary Table
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi­tion. Conductor size should be in accor­dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten­sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protec­tive hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES.
Everyday eyeglasses only have impact resis­tant lenses, they are NOT safety glasses.
12. SECURE WORK. Use properly secured
clamps or vises to hold work while per­forming the machining operation.
13. DO NOT OVER-REACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS AND MACHINERY WITH CARE. Keep tools sharp and clean
for best and safest performance. Follow instructions for lubricating and changing accessories.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom­mended accessories. The use of improper accessories may cause risk of injury.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 16 16 16 7-10 16 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No
Safety Instructions For Metalworking Tools
16. REDUCE THE RISK OF UNINTENTION­AL STARTING. On machines with mag-
netic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing equip­ment. Make sure switch is in OFF position before reconnecting.
17. CHECK DAMAGED PARTS. Before fur­ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, bind­ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
18. NEVER LEAVE MACHINE RUNNING UNATTENDED. TURN POWER OFF. DO
NOT leave machine until it comes to a complete stop.
19. SOME COOLANTS USED FOR MACHIN­ING MAY CONTAIN HAZARDOUS CHEMI­CALS. Read and understand all user infor-
mation on the coolant container and pro­tect yourself accordingly.
20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running a machine.
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip­ment or poor work results.
G1049 6" Combination Rotary Table -3-
Grizzly Industrial, Inc. is proud to offer the Model G1049 6" Combination Rotary Table. This rotary table is part of Grizzly’s growing family of fine metalworking equipment. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation, and proof of Grizzly’s commitment to customer satisfaction.
We are also pleased to provide this manual for the Model G1049 6" Combination Rotary Table. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our latest effort to produce the best documentation possi­ble.
If you have any comments or criticisms that you feel we should address in our next printing, please write to us at:
Grizzly Industrial, Inc.
C
O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227
Most important, we stand behind our machines. We have excellent regional service departments at your disposal should the need arise.
If you have any service questions or parts requests, please call or write to us at the location listed below.
Grizzly Industrial, Inc
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone:(570) 546-9663
Fax:(800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com
The specifications, drawings, and photographs illustrated in this manual represent the Model G1049 as supplied when the manual was pre­pared. However, owing to Grizzly’s policy of con­tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www.grizzly.com
. Any updates to your machine will be reflected in these manuals as soon as they are complete.
If you DO NOT read this entire manual before operating the machine, you will greatly increase your chances of serious personal injury. To pro­tect yourself, read and understand this entire manual!
Commentary
SECTION 2: GENERAL INFORMATION
-4- G1049 6" Combination Rotary Table
After all the parts have been removed from the box, you should have:
6" Combination Rotary Table
Handwheel Crank Handle
• Handwheel
In the event that any non-proprietary parts are missing (e.g. nuts or washers), we would be glad to replace them, or for the sake of expediency, replacements can be obtained at your local hard­ware store.
The Model G1049 6" Combination Rotary Table was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call
Customer Service at (570) 546-9663 for advice.
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con­dition of your shipment, you should inventory its parts.
The purpose of this section is to guide you through the required steps to get your machine out of its packaging and into operating condition.
Wear safety glasses dur­ing the entire setup process!
This equipment pre­sents serious injury haz­ards to untrained users. Read through this entire manual to become famil­iar with the controls and operations before using the equipment
Piece Inventory
Unpacking
About this Section
SECTION 3: SET UP
Figure 1. Piece inventory from packing box.
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