GreenStar RTL Installation Instructions

Green Star RTL LED Roadway Luminaire

BEFORE YOU BEGIN

Read these instructions completely and carefully.
Save these instructions for future use.

WARNING

Risk of electrical shock. Disconnect power before

servicing or installing luminaire.

WARNING

Risk of injury or damage. Luminaire will fail if not installed

properly. Follow installation instructions.

WARNING

Risk of injury. Wear safety glasses and gloves during

installation and servicing.

Installation Instructions

Important Notice

These instructions are not intended to cover all details or variations in the
products, nor do these instructions provide for every possible contingency
concerning the installation, operations, or maintenance of the luminaires.
Should additional information be required, contact your Green Star Customer
Support Center at 877-877-1711.

The contents of this manual shall not become a part of or modify any prior or
existing agreement, commitment or relationship. The sales contract contains
the entire obligation of Green Star Products Inc. Green Star Products Inc.
standard limited warranty is the sole warranty obligation of Green Star
Products Inc. and any statements contained herein do not create new
warranties or modify the existing warranty.

Any electrical or mechanical modications to the luminaire without the prior

written consent of Green Star Products Inc. may void all warranties or other

safety certications. Unauthorized modications may also result in safety
hazards or damage to the luminaire. Misuse of the luminaire could result in

injury and equipment damage. In no event will Green Star Products Inc. be
responsible or liable for direct, indirect, special or consequential damage or
injury that may result from the misuse of the luminaire.

RTL2/ RTL3

Specications:
EPA:
Length:
Wideth:
Height:

5.0

0.85sq ft (0,07 m2)

21.6 in. (55 cm)

9.8 in. (25 cm)

5.0 in. (13 cm)

9.8

RTL4/RTL6/RTL7

Specications:
EPA:
Length:
Wideth:
Height:

0.95 sq ft2 (0,088 m2)

27.5 in. (70 cm)

10.2 in. (26 cm)

5.0 in. (13 cm)

21.6

5,0

10,2

Green Star Products Inc. • greenstarled.com • 6900 Alamo Downs Pkwy. Ste 120 • San Antonio, TX 78238 • 210-370-9640 • [e-mail]

27,5

Installation Instructions

Updated 5/20/2014

Figure a

Traba con resorte para
abrir sin herramientas

Figure b

Soportes de

montaje

Pernos delsoporte

de montaje

Figure c

Brazo

Figure d

Inspection

● The packaging has been designed to protect the luminaire from damage during transit. Inspect luminaire

for damage before installation.

Handling

● Never lift or handle the luminaire by holding the power supply housing. Instead, the luminaire should be

lifted by grasping both the LED deck and the rear luminaire housing (see gure f).

Mounting the Luminaire on a Round Tenon Arm

● To mount the luminaire, begin by opening the wiring compartment door using the tool-less, spring-

loaded latch (see gure a).

● The luminaire mounts to round tenon arms with 1.625” to 2.375” outside diameters.

● Loosen (do not remove) the tter bolts.

● Lift the luminaire into position in front of the tenon arm such that the tenon arm enters through

theopening at the rear of the luminaire and between the tter bracket and the luminaire housing.

● Insert the tenon arm through the tter brackets and onto the cast leveling steps as far as required to

properly level the luminaire. Each steps equals 21⁄2 degrees of luminaire tilt.

● If more upward tilt of the front of the luminaire is needed, lift the front of the luminaire and move it back

until the tenon rests on the next set of leveling steps toward the front of the luminaire. This will provide

21⁄2 degrees of upward tilt. If an additional 21⁄2 degrees of upward tilt is required, move the luminaire
back to the next set of leveling steps (see gure e & f).

● If downward tilt is needed, reverse the procedure by lifting the back of the luminaire, and sliding the

luminaire forward onto either of the other leveling steps toward the rear of the luminaire.

● With the luminaire properly positioned, initially tighten the mounting clamp bolts to approximately 6-8

foot pounds. Use an alternating pattern of bolt tightening to ensure secure seating of the mounting

brackets onto the tenon.

● Check the luminaire position for the correct degree of front-to-back tilt, and to make sure the side- to-

side position of the luminaire is level. After nal adjustments are made, tighten the mounting clamp

bolts to 14-16 foot pounds again using an alternating pattern of bolt tightening. The torqued bolts and

mounting clamps should provide a rm grip on the tenon and prevent any movement or rotation. Do not

over-tighten the mounting bracket bolts.

5° 2½° 0° (2½°) (5°)

Escalones de nivelación de fundición

(Grados de ajuste)

Escalones de
nivelación de

fundición

+5°

Carcasa de la fuente de

alimentación

+5°

-5°

DESDE LA LUZ
(CON TENSIÓN,

SALIENTE)

BORNERA

TIERRA

TIERRA

TIERRA

ENTRANTE)

(CON TENSIÓN,

DESDE EL POSTE

Figure e

(5°)

Figure f

Figure g

NEMA

DESCAR­GADOR DE
SOBRETEN-

SIONES

Wiring

● NOTE: Make sure that all electrical connections are in accordance with the National Electrical Code

(NEC) and any applicable local code requirements.

● NOTE: Check the rated input voltage on the luminaire product label, and verify that the supply voltage

meets the product requirements.

● Wiring connections are made on the terminal block inside the wiring compartment (see gure c).

● Wire leads to terminal block according to the wiring diagram (see gure g). Connect wire leads as

follows:

o CONNECT WHITE (common) supply wire to white luminaire wire.
o CONNECT BLACK (hot) supply wire to black luminaire wire.

o CONNECT GREEN (ground) supply wire to green luminaire wire.

● When making electrical connections, make sure that the ground wire on the supply side is connected to

the ground lug on the terminal block. Under no circumstances should the ground wire be connected to

a supply or power wire. This will cause the luminaire to fail, and the luminaire will not be covered under
warranty.

● After all connections have been made, close the wiring compartment door, and make sure it is securely

latched.

● Test luminaire by installing a shorting cap or photocell in the photocell receptacle.

Maintenance

● Depending on environmental conditions, it may be necessary to clean the lens in order to maintain a

high-efciency lens. (Use solvent-free cleaners.)

Storage

● Prior to installation, the luminaire should be placed in a covered, dry storage. The storage location

should not exceed the normal operating temperature of the luminaire.

Green Star Products Inc. • greenstarled.com • 6900 Alamo Downs Pkwy. Ste 120 • San Antonio, TX 78238 • 210-370-9640 • [e-mail]