Greenmaster FX40HR User Manual

USER’S MANUAL

FX40HR MOTORIZED TREADMILL

USER WEIGHT LIMITATION: 300lbs (135 kgs)

SERIAL NUMBER (found on frame):

2 FX40HR TREADMILL

For future service or related questions:

Please staple your receipt and/or write in the name and phone number of the retai l store where you purchased your treadmill.
Name: ______________________________ Phone Number: ___________________ Receipt: _____ _________________

Precautions:
WARNING: To reduce the risk of burns, fire, electric shock, or injury to persons, read the following important precautions and

information before operating the treadmill. It is the responsibility of the owner to ensure that all users of this treadmill are
adequately informed of all warnings and precautions.

PRECAUTIONS

• Use the treadmill only as described in this manual.

• Place on a level surface, with 6 feet (2 m) of clearance behind it. Do not place the treadmill on any surface that blocks air

openings. To protect the floor or carpet from damage, place a mat under the treadmill.

• When choosing a location for the treadmill make sure that the location and position permit access to a plug.

• Keep the treadmill indoors, away from moisture and dust. Do not put the treadmill in a garage or covered patio, or near

water.

• Do not operate the treadmill where aerosol products are used or where oxygen is being administered.

• Keep children under the age of 12 and pets away from the treadmill at all times.

• The treadmill should not be used by persons weighing more than 300 lbs (135 kgs)

• Never allow more than one person on the treadmill at a time. Wear appropriate exercise clothing when using the treadmill.

Do not wear loose clothing that could become caught in the treadmill. Athletic support clothes are recommended for both
men and women. Always wear athletic shoes. Never use the treadmill with bare feet, wearing only stockings, or in
sandals.

• When connecting the power cord, plug the power cord into a grounded circuit. No other appliance should be on the same
circuit.

• Always straddle the belt and allow it to start moving before stepping onto the belt.

• Always examine your treadmill before using to ensure all parts are in working order.

• Allow the belt to fully stop before dismounting.

• Never insert any object or body parts into any opening.

• Follow the safety information in regards to plugging in your treadmill.

• Keep the power cord away from the incline wheels and do not run the power cord undern eath your treadmill. Do not

operate the treadmill with a damaged or frayed power cord.

• Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill should only be performed by an
authorized service representative, unless authorized and/or instructed by the manufacturer. Failure to follow these
instructions will void the treadmill warranty.

• Never leave the treadmill unattended while it is running.

• The equipment is for Class B (Home Use).

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Power Requirements:

IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT IN A RISK OF AN ELECTRIC
SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE MAN IF YOU ARE IN DOUBT AS TO WHETHER THE
PRODUCT IS PROPERLY GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE PRODUCT, IF IT WILL NOT FIT
THE OUTLET; HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.

This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical power. Voltage spikes, surges and
noise interference can result from weather conditions or from other appliances being turned on or off. To reduce the possibility of
treadmill damage, always use a surge protector (not included) with your treadmil l.

Surge protectors can be purchased at most hardware stores. The manufacturer recommends a single outlet surge protector with a
UL 1449 rating as a Transient Voltage Surge Suppressor (TVSS) with a UL suppressed voltage rating of 400V or less and an
electrical rating 110VAC, 15 amps.

This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides a path of least resistance for electric
current, should the treadmill malfunction. This treadmill comes with an electrical cord having an equipment-groun ding conductor
and a grounding plug. Always plug the power cord into a surge protector, and plug the surge protector into an appropriate outlet
that is properly installed and grounded in accordance with all local codes and ordinances.

This product is for use on a nominal 110-volt circuit, and has a grounding plug that looks like the plug il lustrated in the drawing
below.

POWER REQUIREMENTS

4 FX40HR TREADMILL

Open the boxes:

You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are included in the boxes.
Check the Hardware Comparison Chart for a full count of the number of parts included for this product to be assembled properly. If
you are missing any parts or have any assembly questions call your local Smooth Retailer.

Gather your tools:
Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you ma y require to assemb le

the unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and hassle-free.
Clear your work area:
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free from

anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable amount of free
area around the unit for unobstructed operation.

Invite a friend:
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person when

assembling this product.
User Weight Limitation:
Please note that there is a weight limitation for this product. If you weigh more than 160 Kg. it is not recommended that you

use this product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not intended
to support users whose weight exceeds this limit.

Care and maintainence:

1. The safety level can be maintained only if it is examined for damage and wear.

2. Replace the defect components immediately and stop to use the equipment until repair.

3. Always care that you mount on the equipment steady before you start to use the equipment. Dismount from the equipment

4. Always check the easily wear components like pulley ets. To prevent danger.

5. There is an emergency stop to prevent dangers, you can stop the treadmill immediately by actuated the emergency stop for

PREASSEMBLY

after all parts are stop.

emergency dismount.

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A

Carton contents:

For your convenience, we have identified the contents of the shipping carton. Please check to make sure you have all of the
components before assembly. This chart is provided to help you identify the components used in the assembly of this product.

CONTENTS CHECKLIST

5

No. Description Qty.

Computer

A
B Front Handlebar Assembly 1
C Handlebar 2
D Upright Assembly 2

E Main Frame Assembly 1
202 Handlebar Lower Cover 2
302 Upright Cover – LL 1
303 Upright Cover – LR 1
304 Upright Cover – RL 1
305 Upright Cover – RR 1

1

C

302

303

B

D

304

E

305

202

6 FX40HR TREADMILL

Hardware chart:

For your convenience, we have identified the hardware used in the assembly of this product. This chart is provided to help you
identify those items that may be unfamiliar to you.

HARDWARE COMPARISON CHART

No. Description Qty.

M8 x 15mm Bolt

804
805 M8 x 50mm Bolt 8
806 #8 x 19mm Screw 8
807 #8 x 19mm Screw 8

A 5mm Wrench 1

B 8mm Wrench 1

C Wrench 1

D 5mm Allen Wrench 1

2

804

805

A

B

806

CD

807

MILLIMETERS

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PARTS LIST

No. Description Qty. Order No.

FX40HR-100

FX40HR-101
FX40HR-102 Computer Insert 1 FX40HR-102
FX40HR-103 Console PC Board 1 FX40HR-103
FX40HR-104 Console Housing – Upper 1 FX40HR-104
FX40HR-105 Console Housing – Bottom 1 FX40HR-105
FX40HR-106 Safety key Base 1 FX40HR-106
FX40HR-107 Safety Key 1 FX40HR-107
FX40HR-108 Safety Key Wire – Upper 1 FX40HR-108
FX40HR-109 Computer Wire – Upper 1 FX40HR-109
FX40HR-110 Computer Ground Wire 1 FX40HR-110
FX40HR-111 Hand Pulse Wire – Upper 2 FX40HR-111

Console Assembly

Overlay

1 FX40HR-101

7

FX40HR-200

FX40HR-300

FX40HR-112 E - Prom 1 FX40HR-112
FX40HR-113 Motion Control Board 1 FX40HR-113
FX40HR-114 Motion Control Board Wire 1 FX40HR-114
FX40HR-115 Motion Control Sensor Wire 2 FX40HR-115
FX40HR-116 Water Bottle Holder 2 FX40HR-116

FX40HR-201 Handle Bar Upright 2 FX40HR-201
FX40HR-202 Handle Bar Upright Rear End Cap 2 FX40HR-202
FX40HR-203 Handle Bar Upright Foam Grip 2 FX40HR-203
FX40HR-204 Front Handle Bar 1 FX40HR-204
FX40HR-205 Front Handle Bar Foam Grip – Short 1 FX40HR-205
FX40HR-206 Front Handle Bar Foam Grip – Long 2 FX40HR-206
FX40HR-207 Hand Pulse Set 2 FX40HR-207
FX40HR-208 Motion Control 2 FX40HR-208
FX40HR-209 Motion Control Base 2 FX40HR-209

FX40HR-301 Upright 2 FX40HR-301
FX40HR-302 Upright Cover –LL 1 FX40HR-302
FX40HR-303 Upright Cover –LR 1 FX40HR-303
FX40HR-304 Upright Cover –RL 1 FX40HR-304
FX40HR-305 Upright Cover –RR 1 FX40HR-305
FX40HR-306 Safety Key Wire – Middle 1 FX40HR-306

8 FX40HR TREADMILL

PARTS LIST

No. Description Qty. Order No.

FX40HR-307 Computer Wire - Upper 1 FX40HR-307

FX40HR-400

FX40HR-308 Motion Control Sensor Wire – Middle 2 FX40HR-308

FX40HR-401 Base Frame 1 FX40HR-401
FX40HR-402 Safety Key Wire – Lower 1 FX40HR-402
FX40HR-403 Computer Wire – Lower 1 FX40HR-403
FX40HR-404 Power Switch Plate Cover 1 FX40HR-404
FX40HR-405 Power Switch Plate 1 FX40HR-405
FX40HR-406 Power Breaker 1 FX40HR-406
FX40HR-407 Power Switch 1 FX40HR-407
FX40HR-408 Fold UP Support 1 FX40HR-408
FX40HR-409 Foot Locker 1 FX40HR-409
FX40HR-410 Foot Locker Spring 1 FX40HR-410
FX40HR-411 Shock 1 FX40HR-411
FX40HR-412 Fix Bolt Sets 2 FX40HR-412
FX40HR-413 Front Caster 2 FX40HR-413
FX40HR-414 Rubber Cushion 2 FX40HR-414
FX40HR-415 Level Adjuster 2 FX40HR-415
FX40HR-416 Base Frame End Cap 2 FX40HR-416
FX40HR-417 Cushion 2 FX40HR-417
FX40HR-418 Transportation Wheel Bracket 2 FX40HR-418
FX40HR-419 Transportation Wheel Bracket 1 FX40HR-419
FX40HR-420 Spring 1 FX40HR-420
FX40HR-421 Rear Transportation Wheel 1 FX40HR-421

FX40HR-422
FX40HR-423 Fold Up Support Wheel 1 FX40HR-423

FX40HR-424 Bushing 2 FX40HR-424

FX40HR-500

FX40HR-501 Motor Hood 1 FX40HR-501
FX40HR-502 Elevation Motor 1 FX40HR-502
FX40HR-503 Elevation Gear Sleeve 1 FX40HR-503
FX40HR-504 Driving Motor 1 FX40HR-504
FX40HR-505 Motor Holder 1 FX40HR-505

Plastic Insert 1

FX40HR-422

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PARTS LIST

No. Description Qty. Order No.

9

FX40HR-506
FX40HR-507
FX40HR-508
FX40HR-509
FX40HR-510
FX40HR-511
FX40HR-512
FX40HR-513
FX40HR-514
FX40HR-515
FX40HR-516
FX40HR-517
FX40HR-518
FX40HR-519
FX40HR-520

FX40HR-600

FX40HR-601
FX40HR-602
FX40HR-603
FX40HR-604
FX40HR-605

FX40HR-700

FX40HR-701
FX40HR-702
FX40HR-703
FX40HR-704
FX40HR-705
FX40HR-706
FX40HR-707
FX40HR-708
FX40HR-413

FX40HR-800

FX40HR-801
FX40HR-802

Driving Belt
Motor Control Board
Elevation Control Board
Elevation Support Tube
Elevation Support Tube Cover – Left
Motor Bottom Cover
Deck Frame Side Cover – Left
Plastic Clamp – Top
Plastic Clamp – Bottom
Elevation Support
Elevation Support Cap
Deck Rubber Cushion
Rear Vent Cover
Elevation Support Tube Cover – Right
Deck Frame Side Cover – Right

Running Belt
Side Rail
Side Rail End Cap – Left
Side Rail End Cap – Right
Running Deck

Deck Frame
Front Roller Shaft
Front Roller Tube
Roller Bearing 6202
Rear Roller Shaft
Rear Roller Tube
Running Deck Support Tube
Deck Frame – Rear
Rear Caster

＃6 × 12mm Screws
＃4 × 6mm Screws

1 FX40HR-506
1 FX40HR-507
1 FX40HR-508
1 FX40HR-509
1 FX40HR-510
1 FX40HR-511
1 FX40HR-512
2 FX40HR-513
2 FX40HR-514
2 FX40HR-515
2 FX40HR-516
2 FX40HR-517
1 FX40HR-518
1 FX40HR-519
1 FX40HR-520

1 FX40HR-601
2 FX40HR-602
1 FX40HR-603
1 FX40HR-604
1 FX40HR-605

1 FX40HR-701
1 FX40HR-702
1 FX40HR-703
4 FX40HR-704
1 FX40HR-705
1 FX40HR-706
1 FX40HR-707
1 FX40HR-708
2 FX40HR-413

12
12

FX40HR-801
FX40HR-802

10 FX40HR TREADMILL

PARTS LIST

No. Description Qty. Order No.

FX40HR-803
FX40HR-804
FX40HR-805
FX40HR-806
FX40HR-807
FX40HR-808
FX40HR-809
FX40HR-810
FX40HR-811
FX40HR-812
FX40HR-813
FX40HR-814
FX40HR-815
FX40HR-816
FX40HR-817
FX40HR-818
FX40HR-819
FX40HR-820
FX40HR-821
FX40HR-822
FX40HR-823
FX40HR-824
FX40HR-825
FX40HR-826
FX40HR-827
FX40HR-828
FX40HR-829
FX40HR-830
FX40HR-831
FX40HR-832
FX40HR-833
FX40HR-834
FX40HR-835
FX40HR-836

＃8 × 12mm Screws
M8 x 15mm Bolt
M8 x 50mm Bolt
#8 x 19mm Screw
#8 x 19mm Screw

M5 × 10mm Screws
＃8 × 16 Screws
C Fixed
M10 × 30mm Bolts
Bearing
Washer
Nylon Nut
M8 x 35mm Axle
M14 × 90 Screws
Bearing
M10 × 35mm Screws

＃8 × 10mm Screws
＃8 × 50mm Screws

M10 × 63mm Bolts
Fixed Block

M8 × 120mm Bolts
Plate Washer
Spring
Nylon Nut

M8 × 20mm Screws
Spring Washer
Washer

M10 × 136mm Screws
M10 × 90mm Screws
M8 × 25mm Screws
Hexagon Nut
M6 × 70mm Bolts
Washer
M10 x 40mm Axle

8 FX40HR-803
2 FX40HR-804
8 FX40HR-805

13 FX40HR-806

9 FX40HR-807
3 FX40HR-808

36 FX40HR-809

1 FX40HR-810
1 FX40HR-811
1 FX40HR-812
8 FX40HR-813
7 FX40HR-814
1 FX40HR-815
2 FX40HR-816
4 FX40HR-817

10 FX40HR-818

7 FX40HR-819
2 FX40HR-820
1 FX40HR-821
8 FX40HR-822
1 FX40HR-823
2 FX40HR-824
1 FX40HR-825
1 FX40HR-826
6 FX40HR-827

10 FX40HR-828

2 FX40HR-829
1 FX40HR-830
1 FX40HR-831
8 FX40HR-832
8 FX40HR-833
3 FX40HR-834
3 FX40HR-835
1 FX40HR-836

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PARTS LIST

No. Description Qty. Order No.

11

FX40HR-837
FX40HR-838
FX40HR-839
FX40HR-840
FX40HR-841
FX40HR-842

C Fixed 2 FX40HR-837
M10 × 43mm Bolts

Cushion Pad 8 FX40HR-839
M10 × 40mm Screws
M6 × 10mm Screws
M10 × 52mm Screws

2 FX40HR-838

1 FX40HR-840
2 FX40HR-841
1 FX40HR-842

12 FX40HR TREADMILL

A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED AT THE FACTORY.

PARTS DIAGRAM