INSTRUCTION MANUAL
Español ................. 6
Français .............. 11
Knockout Usage with
Hydraulic Drivers
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
52085792 REV1 © 2019 Greenlee Tools, Inc. 7/19
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Punches for Hydraulic Tool Use
Table of Contents
Description ..................................................................... 2
Safety ............................................................................. 2
Purpose of this Manual .................................................. 2
Important Safety Information ..................................... 3–4
Punch, Die, and Drawstud Selection .............................. 5
Description
Greenlee punches are cutting tools for punching holes
in a variety of materials and material thicknesses. These
punches are intended to be used with Greenlee dies,
drawstuds, and knockout drivers.
These punches are designed to be used with the
following Greenlee tools:
• Intelli-PUNCH™ Battery-Hydraulic Knockout Driver
• LS50L2 Battery-Hydraulic Knockout Driver
• Quick Draw
• 746A Hydraulic Driver
Standard and Slug-Buster punches can punch holes
through mild steel, brass, copper, aluminum, berglass,
and plastics, with limited stainless steel capability.
Do not exceed the rated capacity of the punch.
Driver and punch capacity ratings can differ. Ensure
your hydraulic driver meets capacity ratings before
attempting to punch a hole.
®
Hydraulic Drivers
Safety
Safety is essential in the use and maintenance of
Greenlee tools and equipment. This manual and any
markings on tools provide information for avoiding
hazards and unsafe practices related to the use of the
tools. Observe all of the safety information provided.
Purpose of this Manual
This manual is intended to familiarize all personnel with
the safe operation and maintenance procedures for the
following Greenlee tool:
Punches for Hydraulic Tool Use
Keep this manual available to all personnel.
All specications are nominal and may change as design
improvements occur. Greenlee Tools, Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.
Quick Draw and Slug-Buster are registered trademarks of
Greenlee Tools, Inc.
KEEP THIS MANUAL
Greenlee Tools, Inc.
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2
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
IMPORTANT SAFETY INFORMATION
SAFETY
ALERT
SYMBOL
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury or
property damage. The signal word, dened below,
indicates the severity of the hazard. The message
after the signal word provides information for preventing or avoiding the hazard.
Immediate hazards which, if not avoided, WILL result
in severe injury or death.
Hazards which, if not avoided, COULD result in
severe injury or death.
Punches for Hydraulic Tool Use
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from
ying debris or hydraulic oil.
Skin injection hazard:
Do not use hands to check for oil
leaks. Oil under pressure easily
punctures skin. If injured, seek
medical attention immediately to
remove oil.
Failure to observe this warning
could result in serious injury, gangrene, or death.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Read and understand all of the
instructions and safety information
in this manual before operating or
servicing this tool.
Failure to observe this warning
could result in severe injury or death.
Electric shock hazard:
This tool is not insulated. When
using this unit on or near energized
electrical lines, use proper personal
protective equipment.
Failure to observe this warning
could result in severe injury or death.
Do not use solvents or ammable
liquids to clean the tool body.
Solvents or ammable liquids could
ignite and cause serious injury or
property damage.
Pinch points:
• Remove battery before changing
dies, adapters, or jaws.
• Keep hands away from the tool
head when punching.
Failure to observe these warnings
could result in severe injury or death.
Greenlee Tools, Inc.
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4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
Punches for Hydraulic Tool Use
IMPORTANT SAFETY INFORMATION (cont'd)
A component failure could throw
broken parts.
• Do not allow anyone to stand in
front of the punch or behind the
hydraulic ram.
• Close access doors or covers on
any equipment that is in line with
the punch or ram.
Failure to observe this warning
could result in severe injury or death.
Do not attempt to punch a hole
through two or more layers of
material. This will bend or break the
drawstud, and could throw parts
with great force.
Failure to observe this warning
could result in severe injury or death.
• Inspect tool for wear or damage. Replace any
worn, damaged, or missing components with
Greenlee replacement parts. A damaged or
improperly assembled tool can break and strike
nearby personnel with sufcient force to cause
severe injury or death.
• Inspect the punch, die, and drawstud for wear or
damage. Replace any worn or damaged items
with Greenlee replacement parts. Replace any
punches that have dull cutting surfaces.
Do not exceed the rated capacity of this tool.
Exceeding the rated capacity could cause a component failure, which could throw broken parts with
great force.
Failure to observe this warning could result in severe
injury or death.
Set up the tool properly. An improper setup could
cause a component to fail and strike nearby personnel with great force.
• Use only Greenlee punches, dies, and drawstuds.
Other manufacturers’ components might not withstand the forces generated by this punch driver.
• Manual Punch Setup: The punch must be
threaded completely onto the drawstud. All of the
punch threads must be engaged by the drawstud
threads. Incomplete assembly could cause a component failure.
• Hydraulic Punch Setup: The drawstud must be
threaded completely into the driver head. The
punch must be threaded completely onto the
drawstud. All of the punch threads must be
engaged by the drawstud threads. Incomplete
assembly could cause a component failure.
• SPEED PUNCH Setup: The drawstud must be
threaded completely into the driver head. The
SPEED LOCK must fully engage and completely
close on the drawstud. Incomplete assembly
could cause a component failure.
Failure to observe these warnings could result in
severe injury or death.
Ensure the punch cycle is stopped after a hole is
made. Failure to do so could cause a part collision
which could throw broken parts.
Failure to observe this warning could result in severe
injury or death.
• Do not operate hydraulic drivers with electric power
pumps.
• Make sure you have rm footing and balance when
operating. Position yourself to avoid any injuries
in case of slippage, breakage or any other loss of
control while punching.
• Inspect all parts before assembly and use for
cracks, chips, worn threads or other damage. Make
sure punch is sharp before using. Replace parts as
needed with genuine Greenlee Replacement Parts.
Failure to observe these precautions may result in
injury.
Note: Keep all decals clean and legible, and replace
when necessary.
Greenlee Tools, Inc.
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4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
Punch, Die, and Drawstud Selection
Standard Round and Slug-Buster Punches
746A Driver
B
D
A
E
Punches for Hydraulic Tool Use
Quick Draw Driver
LS50L2, LS100 Driver
C
Drawstud
Conduit
Size
1/2" 0.885" 22.5mm K2P-1/2 K3P-1/2 KD-1/2 DSH-7/16 DSH-S7/16 1/2"
3/4" 1.115" 20.3mm K2P-3/4 K3P KD-3/4
– 1.210" 30.5mm K2PM-0305 N/A KDM-0305
1" 1.362" 34.6mm K2P-1 K3P-1 KD-1
1-1/4" 1.701" 43.2mm K2P-1-1/4 K3P-1-1/4 KD-1-1/4
1-1/2" 1.951" 49.6mm K2P-1-1/2 K3P-1-1/2 KD-1-1/2
2" 2.416" 61.5mm K2P-2 K3P-2 KD-2
2-1/2" 2.914" 74.0mm - K3P-2-1/2 KD-2-1/2
3" 3.539" 89.9mm - K3P-3 KD-3
3-1/2" 4.044" 102.7mm - K3P-3-1/2 KD-3-1/2
4" 4.544" 115.4mm - K3P-4 KD-4
Actual Hole Size
Punch
(Slug-Buster)
(A)
Punch
(Standard
Round) (A)
Die (B)
for 746A,
LS50L2,
and LS100
Drivers (C)
DSH-3/4 DSH-S3/4 7/8"
DSH-1-1/8 N/A 1-1/4"
Drawstud for
Quick-Draw
Driver (C)
Minimum
Pilot Hole
Size (D)
Maximum
Material
Rating for
Punch (E)
10 ga Mild
Steel OR 12
ga Stainless
Steel
Note: Punch and driver capacities can differ. Ensure your driver capacity is adequate before attempting to punch a hole.
Greenlee Tools, Inc.
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www.GlobalTestSupply.com
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4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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