Greenheck MS4120 Installation Manual

Part number 473696
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MS Series Actuators
Mounted Internally
Models MS4120, MS8120, MS4620, MS7510, MS7520 and MS8110
INSTALLATION INSTRUCTIONS
These instructions apply to the internal field replacement of the Honeywell, FATPA Series, actuators on Greenheck models VCD control dampers. when they are duct mounted or sleeved.
ACTUATOR PART # MS4120F1006 115V 382823 MS8120F1002 24V 382824 MS4620F1005 230V 382825 MS4120F1204 115V 383024 MS8120F1200 24V 383255 MS4620F1203 230V 383254 MS7510A2008 383739 MS7510A2206 383213 MS8110A1206 383818 MS7520A2015 383785 MS7520A2213 383784
ITEM # QTY PART # DESCRIPTION
1 1 723981 INTERNAL ACTUATOR BRKT 2 1 839475 DRIVE LINK ASSEM BLY 3 1 829206 1/ 2" CRANK ARM A SS EMB LY 4 1 451588 1/ 4" E -RING 5 1 593831 6. 5" JACK SHAFT, 1/2" DIA. 6 1 415934 10-24 NY LOC NUT 7 1 846545 1/ 2" A NTI-ROTATION BRKT. ASM 8 1 416048 10-24X.375 SHOULDER BOLT
9 2 415264 1/ 4-20x1/2 TCS 10 1 SEE CHART ACTUATOR 11 1 370159 1/ 2" S NAP IN BEA RING 12 1 416179 RE TAINING RING 1/2"
Tools Required:
Wrenches: (1) 7⁄16 in., (1) 3⁄8 in., (1) 9⁄16 in.
(1) 1⁄8 in. Allen wrench,
(1) Drill with 3⁄8 in. nut driver,
3
8, 7⁄16, 9⁄16 in. deepwell
socket
(1) .203 dia. drill bit
Figure 1: Honeywell Series internal mount (exploded view).
Blade Axle Bracket
Damper Blade
1.563 in. (39mm)
1.75 in. (44mm) Blade Lever Hole Location
.203 in. (5.2mm) Diameter. (2)
Detail A
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Equipment Damage or Electrical Power Hazard.
WARNING
Line voltage can cause death or serious injury and short equipment circuitry. Disconnect power supply before installation.
!
Device Malfunction Hazard. Improper set screw tightening causes device malfunction. Tighten set screws with proper torque to prevent damper shaft slippage.
CAUTION
INSTRUCTIONS MS DIRECT DRIVE SERIES
Black
White
120 Volt o
r
24 volt
M
These installation instructions assume a damper is already mounted in a duct or sleeve. Have damper blades in the fail position.
1. Drill [2] .203 inch holes in the third blade from bottom, at location shown in detail "A".
2. Attach blade drive lever to blade using [2] ¼ in.
- 20 x ½ in. thread cutting screws, self drilling screws or ¼ -20 x 1¼ in. bolts.
3. Fasten actuator bracket (item 1) to the left jamb of damper frame using [2] thread cutting screws. Note: the 0.563 in. hole in the bracket (item 1) that the 6 1/2 in. jackshaft (item 5) goes through must be centered with the centerline of the blade. Snap bearing (item 11) into internal actuator bracket (item 1).
4. Snap bearing (item 11) into anti-rotation bracket (item 7) and attach the anti-rotation bracket assembly (item 7) to the internal mount bracket (item #1) using [2] thread cutting screws (item 9).
5. Slide ½ in. diameter rod (item 5) slightly through the anti rotation bracket (item 7). Install crankarm (item 3) and drive link (item 2) onto the ½ in. diameter rod (item 5) and install retaining clip (item 12) to lock drive link onto the crankarm.
6. Install 10-24 x .375 shoulder bolt (item 8) to the anti rotation bracket (item 7) using #10 Nylock nut (item 6).
7. Attach actuator (item 10) to anti-rotation bracket assembly (item 6). Tighten actuator onto shaft.
8. Connect drive link to blade drive lever using e-clip. With blades closed and the actuator in its fail position, position blades in their fail position and tighten the crankarm to the 1/2 in. shaft.
9. Connect all electrical leads to the actuator. Apply power to the actuator. The damper blades should power position and return to the fail position when power is disconnected.
Important
A break in power of less than one second can cause the actuator to spring-return 5 degrees or less and remain in place until a break in power of longer duration.
MS4120F1006
MS4120F1204
MS4620F1005
MS4620F1203
MS7510A2008
MS7510A2206 14W
MS7520A2007 16W
MS7520A2015 22W
MS7520A2205 16W
MS7520A2213 22W
MS8110A1206 24 VAC/VDC 30W 8W
MS8120F1002
MS8120F1200
Wiring Illustration
Model Volts Running Holding
120 VAC 35W 10W
230 VAC 35W 10W
14W
24 VAC/VDC
24 VAC 45W 10W
5W
Copyright © 2010 Greenheck Fan Corporation
473696 Internal lg MS IOM Rev. 1 May 2010
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