Greenheck Mounting Kit User Manual

DOCUMENT NUMBER 479869
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MOUNTING KIT FOR ACTUATORS
Belimo and Honeywell models
Installation, Operation, and Maintenance Instructions
These instructions apply to the internal or external field replacement of mounting hardware for direct drive actuators (Belimo and Honeywell [except MS7505 and MS8105 series] ) on Greenheck control dampers when they are duct mounted or sleeved.
WARNING
!
Equipment Damage or Electrical Power Hazard. Line voltage can cause death or serious injury and short circuit equipment. Disconnect power supply before installation.
Wrenches: (1)
(1) Ratchet with
(1) Drill with 3⁄8 in. and 9/32 in. nut driver,
PART NO. 872700: INTERNAL MOUNT - 1/2 IN. PIN OR JACKSHAFT
Tools Required:
7
16 in., (1) 3⁄8 in., (1) 9⁄16 in.
3
8, 7⁄16, 9⁄16 in. deepwell socket
(1) 1⁄8 in. Allen wrench,
(1) .203 dia. drill bit
Steel Airfoil Blade
Instructions
1. Have damper in desired fail position.
2. Drill (2) 0.203 inch holes in the first blade (when one or two blade damper) or third blade (more than a two blade damper) at a location as shown above for the blade type you have.
3. Attach blade drive lever (item #13) using two fasteners (see list above based on blade type). Note: Shaft (item #4) needs to be centered with the centerline of the blade.
4. Fasten actuator bracket (item #1) to the left jamb of damper frame using (1) thread cutting screw in top tab of bracket (0.203 in. hole is required). Note bottom tab does not get a fastener. Install (2) 1/4 -20 x 1/2 studs (item #15) and nuts (item #14) through holes in damper
Aluminum Airfoil Blade
frame. Snap bearing (item #12) into internal actuator bracket.
5. Slide 1/2 in. diameter shaft (item #4) slightly through the anti-rotation bracket (item #5). Install crankarm (item #3) and drive link (item #2) onto the 1/2 in. diameter shaft (item #4) and install e-clip (item #6) to lock drive link (item #2) on the crankarm (item #3).After the crankarm is installed, slide 1/2 in. shaft through the bearing (Item #12).
6. Install shoulder bolt (items #8 or 10) to the anti-rotation bracket (item #5) using nut (item #9 or 11). Bolt location will vary depending on the actuator model.
7. Slide the anti-rotation bracket (item #5) over the 1/2 in. shaft. Fasten to actuator bracket (item #1) using thread cutting screws (item #7). Attach actuator to
PART NO. 872700 INSTRUCTIONS CONT...
anti-rotation bracket assembly (item #5). Tighten the actuator onto the shaft (item #4).
8. Connect drive link (item #2) to blade drive lever (item #13) using e-clip (item #6). For fail close, position the blades in the closed position and the actuator in its fail position. For fail open, position the blades in the open
position and the actuator in its fail position. Tighten the crankarm to the 1/2 in. shaft.
9. Connect all electrical leads to the actuator. Apply power to the actuator. The damper blades should rotate to the power position and return to the fail position when power is disconnected.
PART NO. 872701: INTERNAL MOUNT FOR 1 IN. JACKSHAFT
Instructions
1. Have damper in desired fail position.
2. Drill (2) 0.203 inch holes in the first blade (when one or two blade damper) or third blade (more than a two blade damper) at a location as shown above for the blade type you have.
3. Attach blade drive lever (item #12) using two fasteners (see list above based on blade type). Note: Shaft needs to be centered with the centerline of the blade.
4. Fasten actuator bracket (item #1) to the left jamb of damper frame using (1) thread cutting screw in top tab of bracket (0.203 in. hole is required). Note: bottom tab does not get a fastener. Install (2) 1/4 x 20 x 1/2 stud bolts (item #14) and nuts (items 13) through the frame.
5. Slide 1 in. diameter shaft (item #4) slightly through the anti-rotation bracket (item #5). Install crankarm (item #3)and drive link (item #2) onto the 1 in. diameter shaft (item #4) and install e-clip (item #6) to lock drive link (item #2) on the crankarm.
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6. Install shoulder bolt (item #8 or 10) to the anti-rotation bracket (item #5) using nut (item #9 or 11). Bolt location will vary depending on the actuator model.
7. Install anti-rotation bracket (item #5) to actuator bracket (item #1) using thread cutting screws (item #7). Attach actuator to anti-rotation bracket assembly (item #5). Tighten the actuator onto the shaft.
8. Connect drive link (item #2) to blade drive lever (item #12) using e-clip (item #6). For fail close, position the blades in the closed position and the actuator in its fail position. For fail open, position the blades in the open position and the actuator in its fail position. Tighten the crankarm to the 1/2 in. shaft (item #4).
9. Connect all electrical leads to the actuator. Apply power to the actuator. The damper blades should rotate to the power position and return to the fail position when power is disconnected.
PART NO. 872907: EXTERNAL MOUNT DIRECT DRIVE
Instructions
1. Have damper in desired fail position.
2. Install clip (item #4) into extension pin (item #1). Push extension pin onto drive blade (bottom blade for dampers with one or two blades) or third blade (when damper has more than two blades).
3. Mount the stand-off bracket (item #2) over the extension pin (item #1) spanning across the damper frame. Fasten to the damper frame with bolts and nuts (items 5 & 6).
4. Fasten the actuator bracket (item #3) to the standoff bracket using bolts and nuts (items #5 & 6).
5. Install shoulder bolt (item #7 or 8) to the anti-rotation bracket (item #3) using nut (item #9 or 10). Bolt location will vary depending on the actuator model.
6. For fail close, position the blades in the closed position and the actuator in its fail position. For fail open, position the blades in the open position and the actuator in its fail position. Tighten the actuator clamp to the damper pin (item #1).
7. Attach actuator to anti-rotation bracket assembly (item #3). Tighten the actuator onto the shaft (item #1).
8. Connect all electrical leads to the actuator. Apply power to the actuator. The damper blades should rotate to the power position and return to the fail position when power is disconnected.
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PART NO. 872908: EXTERNAL MOUNT JACKSHAFTED
Instructions
1. Have damper in desired fail position.
2. Jackshaft supplied is 1 in. (25mm) diameter or 1/2 in. (13mm) diameter. Mount the stand-off bracket (item #3) with thread cutting screws (item #5). Orient the stand­off bracket (item #3) so the hole is centered on the jackshaft.
3. Fasten the actuator bracket (item #4) to the standoff bracket using thread cutting screws (item 5). Use outer four holes of the actuator bracket.
5. Install shoulder bolt (item #6 or 7) to the anti-rotation bracket (item #3) using nut (item #8 or 9). Bolt location will vary depending on the actuator model.
4. For fail close, position the blades in the closed position and the actuator in its fail position. For fail open, position the blades in the open position and the
actuator in its fail position. Tighten the actuator clamp to the jackshaft (item #1).
5. Attach actuator to anti-rotation bracket assembly (item #4). Tighten the actuator onto the shaft (item #1).
6. Connect all electrical leads to the actuator. Apply power to the actuator. The damper blades should rotate to the power position and return to the fail position when power is disconnected.
Our Commitment
As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice.
Specific Greenheck product warranties are located on greenheck.com within the product area tabs and in the Library under Warranties.
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Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: gfcinfo@greenheck.com • Website: www.greenheck.com
479869• Mounting Kits for Actuators Rev. 1, January 2015 Copyright 2015 © Greenheck Fan Corporation
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