Greenheck Microprocessor Controller User Manual

Document 475595

Microprocessor Controller for

Tempered Air Products

Reference Guide for the Microprocessor Controller

Please read and save these instructions. Read carefully before attempting to operate or maintain the product described. Protect yourself and others by observing all safety practices. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

TAP v2.10 Version Date: 4/1/14

Introduction

Program Features

The microprocessor controller offers improved control through easy monitoring and adjustment of unit parameters by way of a lighted graphical display and a push-button keypad.

Pre-Programmed Operating Sequences

The controller has been pre-programmed to offer multiple control sequences to provide tempered air. Factory default settings allow for easy setup and commissioning. The sequence parameters are fully adjustable. Refer to the Sequence of Operation beginning on page 2 for details.

BMS Communication

With the addition of an optional BMS Communication card, the user can remotely adjust set points, view unit status points and alarms. The microprocessor controller is capable of communicating over several protocols:

• BACnet® MSTP • LonWork®

• BACnet® IP/Ethernet • Modbus

See Points List on pages 36 and 37 for a complete list of BMS points.

Internal Time Clock

The controller has an internal programmable time clock, allowing the user to add up to seven different occupancy schedules. The user may also add Holidays for additional energy savings. The time clock option

also has morning warm-up capability for optional comfort at the time of occupancy.

Alarm Management

The microprocessor controller will monitor the unit conditions for alarm conditions. Upon detecting an alarm, the controller will record the alarm description, time, date, available temperatures, and unit status for user review. A digital output is reserved for remote alarm indication. Alarms are also communicated via BMS (if equipped).

Occupancy Modes

The microprocessor controller offers three modes of determining occupancy: a dry contact, the internal time clock or the BMS. If in the Unoccupied mode the unit will either be shut down, or will cycle on to maintain adjustable unoccupied room temperature and humidity set points.

Remote Display Panel (Optional)

A touchpad display panel allows for remote monitoring and adjustment of parameters, allowing ease of control access without going outdoors.

WARNING

Electrical shock hazard. Can cause personal injury or equipment damage. Service must be performed only by personnel that are knowledgeable in the operation of the equipment being controlled.

DDC Controller for Tempered Air Products

Table of Contents Sequence of Operation

Sequence of Operation . . . . . . . . . . . . . . . 2

General Operation. . . . . . . . . . . . . . . . 2-3

Set Point Control. . . . . . . . . . . . . . . . . . 3

Heating. . . . . . . . . . . . . . . . . . . . . . . 3

Cooling. . . . . . . . . . . . . . . . . . . . . . . 3

Economizer . . . . . . . . . . . . . . . . . . . . 4

Dehumidification. . . . . . . . . . . . . . . . . . 4

Reheat . . . . . . . . . . . . . . . . . . . . . . . 4

Supply Fan VFD . . . . . . . . . . . . . . . . . . 4

Exhaust Fan VFD . . . . . . . . . . . . . . . . . 5

Outdoor Air and Recirculated (Recirc) Air . . . . . 5

Energy Recovery Wheel Sequence . . . . . . . . 5

Alarms . . . . . . . . . . . . . . . . . . . . . . . 5

Controller Overview . . . . . . . . . . . . . . . . 6-7

Display Use . . . . . . . . . . . . . . . . . . . . . 8

Example of Parameter Adjustment . . . . . . . . . 8

Example of Alarms. . . . . . . . . . . . . . . . . . 9

Menu Overview . . . . . . . . . . . . . . . . . 10-11

Main Menu Overview . . . . . . . . . . . . . . 12-14

Menus

On/Off Unit . . . . . . . . . . . . . . . . . 14

Setpoint . . . . . . . . . . . . . . . . 15-21

Clock/Scheduler . . . . . . . . . . . . . .22

Input/Output . . . . . . . . . . . . . . . .22

Data Logger . . . . . . . . . . . . . . . . 22

Board Switch. . . . . . . . . . . . . . . .23

Service

a. Information. . . . . . . . . . . . . . . . .23

b. Overrides . . . . . . . . . . . . . . . 23-25

c. BMS Config . . . . . . . . . . . . . . 26-27

d. Service Settings

a. Working hour set . . . . . . . . . . . . 27

b. Probe adjustment. . . . . . . . . . . .27

c. Password/Defaults . . . . . . . . . . . 27

Manufacturer

a. Configuration . . . . . . . . . . . . . . . 28

b. I/O Configuration . . . . . . . . . . . . . 28

c. Factory Settings . . . . . . . . . . . . 29-34

d. Initialization . . . . . . . . . . . . . . . . 35

Remote Display . . . . . . . . . . . . . . . . . . . 35

Points List

LonWorks® . . . . . . . . . . . . . . . . . . . .36

ModBus/BACnet®. . . . . . . . . . . . . . . . .37

Expansion I/O (pCOe) . . . . . . . . . . . . . . . .38

Troubleshooting . . . . . . . . . . . . . . . . . . . 39

NTC Temperature Sensor Chart. . . . . . . . . . .39

BACnet® MSTP Quick Start. . . . . . . . . . . . .40

BACnet® IP/Eth Quick Start. . . . . . . . . . . . .41

Economizer Commissioning Tool . . . . . . . . . .42

Maintenance Log . . . . . . . . . . . . . . . . . . 43

Our Commitment. . . . . . . . . . . . . . Backcover

The microprocessor controller can be configured for air handler, energy recovery, dedicated outdoor air system and make-up air applications. Each application utilizes similar technologies for heating and cooling: chilled water, hot water, indirect gas, electric heat, packaged DX cooling, and packaged DX cooling with digital scrolls. All set points, lockouts and delays are user adjustable via the keypad display.

General Operation

UNIT START COMMAND: The microprocessor

controller requires a digital input to enable operation. The unit can then be commanded on or off by this digital input, the BMS or internal time clock.

• Initial delay

• Factory mounted and wired dampers are powered, if equipped. (Outdoor air, exhaust air, and recirculation air dampers).

• Exhaust fan and energy recovery wheel start after a 10 second delay, if equipped.

• Supply fan starts 15 seconds after the exhaust fan.

• Tempering operation begins (see modes below).

UNIT STOP COMMAND (OR DE-ENERGIZED):

• Supply fan, exhaust fan, tempering, and wheel are

de-energized.

• Outdoor air and Exhaust air dampers are closed after a 10 second delay. Recirculation air dampers spring open.

OCCUPIED/UNOCCUPIED MODES: The microprocessor controller offers three modes of determining occupancy: a dry contact, the internal time clock or the BMS. When in the unoccupied mode, the unit can be configured to shut down, or cycle on to maintain the unoccupied room set points. The unit can be temporarily overridden to the occupied mode via a digital input or the keypad display.

The internal time clock can be configured with morning warm-up to bring the space to the occupied set point prior to occupancy.

• Occupied Mode:

- Exhaust fan on, if equipped

- Supply fan on

- Heating (refer to Heating section)

- Cooling (refer to Cooling section)

- Energy Recovery Wheel control (refer to

Energy Recover Wheel section), if equipped.

- Damper control (refer to Outdoor Air and

Recirculated Air section), if equipped.

• Unoccupied Mode (Unit Off): Unit remains off when in unoccupied mode.

• Unoccupied Mode (Cycle on Room): Optional unoccupied mode when there is an unoccupied recirculation damper and room temperature and/ or humidity sensor(s) connected to the controller. The unit will cycle on to maintain unoccupied room set points if there is a call for unoccupied heating, cooling or dehumidification.

DDC Controller for Tempered Air Products

Sequence of Operation

- Exhaust fan off, if equipped.

- Supply fan off.

- Recirculation air damper open.

- OA damper closed.

- Tempering operations begin (see modes below)

Set Point Control (Occupied)

Supply air temperature set point can be configured as constant, or can be reset by either outside air temperature, or room temperature set point. If equipped with BMS communications, the user can also directly command the supply temperature set point, or room temperature set point (if equipped with a room temp sensor).

• Outdoor Air Temperature Reset Function: The controller will default to supply temperature reset based on outdoor air temperature. The controller will monitor the OA temperature and reset the supply temperature set point based upon the outdoor air reset function.

• Room Temperature Reset (optional): With a room temperature sensor, the controller will adjust the supply air temperature set point between the minimum (55°F) and maximum (90°F), to satisfy the desired room temperature.

Set Point Control (Unoccupied)

When equipped with an unoccupied recirculation damper and optional room temperature and/or humidity sensors, the unit will cycle on to maintain the unoccupied room set points.

• Unoccupied Heating: If equipped with heating, the unit is enabled when the room temperature is less than the unoccupied heating set point minus differential (65°F-5°F). The supply air temperature set point will be set to the supply maximum reset limit (90°F). The unit cycles off when the room temperature reaches the unoccupied heating set point.

• Unoccupied Cooling: If equipped with cooling, the unit is enabled when the room temperature is greater than the unoccupied cooling set point plus differential (80°F+5°F). The supply air temperature set point will be set to the supply minimum reset limit (55°F). The unit cycles off when the room temperature reaches the unoccupied cooling set point.

• Unoccupied Dehumidification: If equipped with cooling, the unit is enabled when the room relative humidity exceeds the unoccupied room relative humidity set point plus differential (50%+5%), or when dehumidistat contact indicates excessive humidity. The supply air temperature set point will be set to the equivalent occupied supply set point.

• Morning Warm-Up: The unit uses an algorithm involving space temperature and the heating /cooling

rate of the previous day to determine the time required to efficiently temper the space to occupied set point prior to occupancy.

Heating

The heating is controlled to maintain the supply temperature set point. The heating will be locked out when the outside air temperature is above the heating lockout (70°F).

• Indirect Gas Furnace: Microprocessor controller will modulate the indirect gas furnace to maintain the supply temperature set point.

• Hot Water Coil: Microprocessor controller will modulate a hot water valve (provided by others) to maintain the supply temperature set point. Coil

freeze protection must be provided by others in the field!

• Electric Heater: Microprocessor controller will modulate an electric heater to maintain the supply temperature set point.

• Heat Pump: Microprocessor controller will stage compressor(s) to maintain the supply air set point. This signal will come wired to the factory provided heat pump module. All external water valves and

valve controls are provided, wired and mounted by others in the field, including freeze protection.

Cooling

The cooling is controlled to maintain the supply temperature set point. The mechanical cooling will be locked out when the outside air temperature is below the cooling lockout (55°F).

• Chilled Water: Microprocessor controller will modulate a chilled water valve (provided by others) to maintain supply air set point. Coil Freeze protection

must be provided by others in the field!

• Packaged DX Cooling (Standard Scroll): Microprocessor controller will control stages of cooling to maintain the supply air set point.

• Packaged DX Cooling (Digital Scroll): Microprocessor controller will modulate the digital scroll to maintain the supply air temperature set point.

• Heat Pump: Microprocessor controller will power the reversing valve within the heat pump module to direct the refrigerant flow for airside cooling. The cooling is controlled to maintain the supply temperature set point. All external water valves and

valve controls are provided, wired and mounted by others in the field, including freeze protection.

DDC Controller for Tempered Air Products

Economizer

If the application requires cooling, and the outdoor air conditions are suitable for free cooling, the controller may enter the economizer state. If the unit is economizing and the discharge temperature set point is not being met, the controller may bring on mechanical cooling. If equipped with a modulating outdoor air and recirculated air damper, the dampers will modulate between the minimum OA and maximum positions to maintain the supply temperature set point. If equipped with an energy wheel, see Energy Recovery Wheel Sequence.

• Temperature: The economizer will be locked out when:

- The outside air is less than the economizer low

lockout (40°F).

- The outside air is greater than the economizer

high lockout (65°F).

- The unit is operating in dehumidification mode.

- There is a call for heating.

• Temperature/Dew Point: The economizer will be locked out when:

- The outside air is less than the economizer low

lockout (40°F dry-bulb).

- The outside air is greater than the economizer

high lockout (75°F dry-bulb).

- The outside air is greater than the economizer

high dew point lockout (55°F dew point)

- The unit is operating in dehumidification mode.

- There is a call for heating.

Dehumidification

The cooling is controlled to maintain the cold coil set point. The dehumidification sequence will be locked out when the OA is less than the dehumidification lockout (10°F) above the cold coil set point. If equipped with BMS communications, the user can also directly set the cold coil leaving air set point.

• Optional Room Dehumidistat: The room dehumidistat is a field mounted sensor that monitors the relative humidity (RH) of the room. If the RH exceeds set point, the dehumidistat will reset the cold coil set point to the minimum (50°F). Once the room dehumidistat is satisfied, the cold coil set point will return to the maximum (55°F).

• Optional Room Relative Humidity Sensor: The controller will adjust the cold coil leaving air temperature set point between the minimum (50°F) and maximum (55°F) set points, to satisfy the desired room relative humidity set point.

Reheat

While the unit is in dehumidification mode, the supply air can be reheated via Primary Heating Source, On/Off Hot Gas Reheat or Modulating Hot Gas Reheat.

• Primary Heating Source: The main heating source is enabled to reheat the air to meet the supply temperature set point. (Except heat pump). The

DDC Controller for Tempered Air Products

primary heat source may also be configured to act as secondary reheat.

• Modulating Hot Gas Reheat (bypass damper): The microprocessor controller will open the On/Off hot gas reheat valve, and modulate the Hot Gas Reheat bypass damper to maintain the supply temperature set point.

• Modulating Hot Gas Reheat (valve): The microprocessor controller will modulate the hot gas reheat valve to maintain the supply temperature set point.

• On/Off Hot Gas Reheat: The microprocessor controller will open the On/Off hot gas reheat valve to maintain the supply temperature set point.

Supply Fan VFD Sequence

If the factory has installed a VFD and wired it to the controller, it is intended to operate at a constant speed during operation. This speed needs to be set during test and balance of the unit. If equipped with BMS communications, the user can also directly command the supply fan speed.

• Optional Room CO2 Sensor: The controller will modulate the supply fan based upon a comparison of the CO2 set point to the actual CO2 levels reported from the sensor. Mechanical high static

protection cutoffs must be installed by others to protect the system and equipment from over-pressurization.

• Optional Duct Static Pressure Sensor: The controller will modulate the supply fan based upon a comparison of the duct static pressure set point to the actual duct static pressure level reported from the sensor. Mechanical high static protection

cutoffs must be installed by others to protect the system and equipment from overpressurization. The manufacturer does not assume responsibility for this.

• Optional Building Static Pressure Sensor: The controller will modulate the supply fan based upon a comparison of the building static pressure set point to the actual building static pressure level reported from the sensor.

• Optional Single Zone VAV (SZ): The controller will control the supply air temperature and supply fan speed to maintain the room temperature set point. This sequence requires a room temperature sensor. Heating - When the room requires heating, the controller will reset the supply air temperature set point up to the maximum (90°F) while increasing the supply fan speed up to its maximum heating speed. Cooling - When the room requires cooling, the controller will first reset the supply air temperature set point down to the minimum (55°F) while the supply fan remains at the minimum cooling speed. After a time delay, the supply fan speed will increase up to its maximum cooling speed to maintain the room temperature set point.

Exhaust Fan VFD Sequence

• Optional Building Static Pressure Sensor: The controller will modulate the exhaust fan based upon a comparison of the building static pressure set point to the actual building static pressure level reported from the sensor.

• Optional Supply Fan Tracking: The controller will proportionally modulate the exhaust fan based upon the supply fan speed.

• Optional Outdoor Air Damper Tracking: The controller will proportionally modulate the exhaust fan based upon the outdoor air damper position.

Outdoor Air and Recirculated (Recirc) Air Damper Control

If equipped with a modulating outdoor air and recirculated air damper, the recirculated air damper will operate inverse of the outdoor air damper. The outdoor air damper will open to a Minimum Outdoor Air Position (Min OA) when in occupied mode. If the controller is configured to modulate the supply fan speed, the minimum and maximum OA positions can be reset based on supply fan speed. If equipped with BMS communications, the user can also directly reset the damper position up to the maximum OA position.

• Optional Room CO2 Sensor: The controller will proportionally modulate the OA/RA dampers based upon a comparison of the CO2 set point to the actual CO2 level reported from the sensor. As the CO2 level rises, the controller will proportionally modulate the outdoor air damper open, between the minimum and maximum OA position.

• Optional Building Pressure: The OA/RA dampers will modulate based upon the signal from a building static pressure sensor. The controller will modulate the dampers, between the minimum and maximum OA positions, based upon a comparison of the building static pressure set point to the actual building static pressure level reported from the sensor.

Energy Recovery Wheel Sequences

Economizer (optional): If the unit is equipped with an

energy recovery wheel, the economizer will modulate/ stop the energy wheel to achieve free cooling.

• Stop Wheel: When economizer mode is enabled and there is a signal for cooling, the wheel will stop rotating to allow free cooling.

• Modulate Wheel: When economizer mode is enabled and there is a signal for cooling, the

controller modulates wheel speed to maintain the supply temperature set point.

• Energy Wheel Bypass Dampers (optional): During normal operation, the dampers shall remain closed to allow full operation of the energy wheel. During economizer sequences, the dampers will be open to bypass the energy wheel.

Frost Control (optional): The microprocessor controller will activate the frost control method when the outdoor air temperature is less than the defrost set point (5°F) and the wheel pressure switch is closed, due to a high wheel pressure drop. Once either the pressure drop decreases below the pressure switch point, or the outdoor air temperature increases, the unit will resume normal operation.

• Electric Preheater: When frosting is occurring, the preheater is energized to defrost the wheel.

• Modulate Wheel: When frosting is occurring, the wheel slows to allow defrosting to occur.

• Cycle Wheel: When frosting is occurring, the energy wheel is cycled off for a defrost cycle time (2 minutes). After the defrost cycle time, the wheel is re-energized to continue normal operation. The controller will not allow another defrost cycle for a minimum normal operating cycle time (5 minutes).

• Timed Exhaust: When frosting is occurring, the supply fan is cycled off along with the tempering for a defrost cycle time (5 minutes). The exhaust fan will continue to run, allowing the warm exhaust air to defrost the wheel. After the defrost cycle time, the supply fan and tempering are re-energized to continue normal operation. The controller will not allow another defrost cycle for a minimum normal operating cycle time (30 minutes).

Alarms

The microprocessor controller includes a digital output for remote indication of an alarm condition. Possible alarms include:

• Dirty Filter Alarm: If the outside air or return air filter differential pressure rises above the differential pressure switch set point, the microprocessor controller will activate an alarm.

• Supply and Exhaust Air Proving Alarm: Microprocessor controller monitors proving switch on each blower and displays an alarm in case of blower failure.

• Sensor Alarm: Microprocessor controller will send an alarm if a failed sensor is detected (temperature, pressure, relative humidity).

• Supply Air Low Limit: If the supply air temperature drops below the supply air low limit (35°F), the microprocessor controller will de-energize the unit and activate the alarm output after a preset time delay (300s).

• Other Alarms: Wheel Rotation, High Wheel Pressure, High/Low Refrigerant Pressure.

DDC Controller for Tempered Air Products

24 VAC to Controller

Small Controller Overview

input: 24V~/ V ; 50 to 60 Hz

max. power: 40 VA/15W

J1J1 J24J24

Room RH or Dehumidistat

Room Temperature Sensor

After Cold Coil Temperature Sensor

Sensor B1, B2, B3 Commons

Supply Discharge Temperature Sensor

Outdoor Air Temperature Sensor

24 VAC for Analog Outputs

Energy Wheel Analog Output

Heating Analog Output Cooling Analog Output

Hot Gas Reheat Analog Output

Supply Fan Proving

Wheel Pressure

Wheel Rotation Alarm

Unit On/Off

Exhaust Fan Proving

Occupied/Unoccupied Input

Dirty Filter

Compressor Limit

+Vterm

GND

+5 VREF

GND

+VDC

BC4

BC5

VG0

ID1

ID2

ID3

ID4

ID5

ID6

ID7

ID8

IDC1

J10J9

Rx-/Tx-

J11J11

Rx+/Tx+

J2J2 J5J5J4J4J3J3

ﬁeld card serial card

GND

service card

J12J12 J13J13

J14J14

J15J15

NO1

NO2

NO3

NO4

NO5

NO6

NO7

NO8

NC8

24 VAC When Unit On Frost Control Enable Output to Supply Fan Output to Exhaust Fan

24 VAC from Supply Fan Proving Heating Enable/Reversing Valve Compressor Output 1 Compressor Output 2

24 VAC Output to Dampers

Alarm Dry Contact

Remote Display

(six conductor RJ25 cable)

DDC Controller for Tempered Air Products

Optional BACnet, LonWorks and Modbus cards are located in Serial Card port

Large Controller Overview

24VAC to Controller

Room RH or Dehumidistat

CO2 Sensor

After Cold Coil Temperature Sensor

Sensor B1, B2, B3 Commons

Supply Discharge Temperature Sensor

Outdoor Air Temperature Sensor

24VAC for Analog Outputs

Outdoor Air Damper Analog Output

Heating Analog Output

Cooling Analog Output

Hot Gas Reheat Analog Output

Supply Fan Proving

Wheel Pressure Limit

Wheel Rotation Alarm

Unit On/Off Input

Exhaust Fan Proving

Occupied/Unoccupied Input

Dirty Filter Input

Compressor Limit

Outdoor Relative Humidity Sensor

Building Pressure Sensor

Duct Pressure Sensor

Supply Fan VFD Output

Exhaust Fan VFD Output

Room Temperature Sensor

GND

+5 V

GND

+VDC

BC4

BC5

VG0

ID1

ID2

ID3

ID4

ID5

ID6

ID7

ID8

IDC1

GND

ID9

ID10

ID11

ID12

IDC9

ID13H

ID13

IDC13

ID14

ID14H

max. power: 40 VA/15W

input: 24V~/ V ; 50 to 60 Hz

J1 J24 J2 J3

term

REF

ﬁeld card serial card

J10J9

Rx-/Tx-

J11

Rx+/Tx+

GND

Remote Display

(six conductor RJ25 cable)

service card

J4 J5

ID15H

ID15

IDC15

ID16

ID16H

BC9

B10

BC10

ID17

ID18

IDC17

J19

J20

J21

J22

J23

NO14

C14

NC14

NO15

C15

NC15

C16

NO16

NO17

NO18

C16

GND

NO1

J12

NO2

NO3

NO4

J13

NO5

NO6

J14

NO7

NO8

J15

NC8

J16 J17

NO9

NO10

NO11

NO12

C12

NC12

E-

E+

NO13

C13

J18

NC13

24 VAC When Unit On

Wheel Frost Mode

Supply Fan Enable

Exhaust Fan Enable

24 VAC from Supply Fan Proving

Heating Enable/Reversing Valve

Staged Compressor 1

Staged Compressor 2

24 VAC

Economizer Mode/Output to Dampers

Alarm Dry Contact

Optional BACnet, LonWorks and Modbus cards are located in Serial Card port

DDC Controller for Tempered Air Products

Display Use

The microprocessor controller is located in the unit control panel. The face of the controller has six keys, allowing the user to view unit conditions and alter parameters. The microprocessor controller is preprogrammed with easy to use menus.

To change the display contrast, hold the Enter and Escape button while pressing the up and down arrows.

A remote mounted display is also available, which connects via the J10 port. A six wire patch cable is needed.

Keypad Description

Alarm

Down Arrow

Up Arrow

Enter

Button will blink red, indicating an alarm condition. Press to review current alarms. To review previous alarms, access the DATA LOGGER through the main menu.

The arrow keys allow the user to scroll through different screens and adjust parameters.

A. In screens with adjustable parameters, pressing the Enter key moves the cursor from

the upper left corner of the screen to the parameter. The arrow keys can then be used to adjust the parameter.

B. To move to the next parameter on the same screen, press the Enter button.

C. To save the change, press the Enter button until the cursor moves back to the upper left

corner of the screen.

Esc

Escape Allows the user to exit the current menu, jumping to the Main Menu.

Prg

Program

Supply air low limit

Alarm when supply is below: 35.0º F

Alarm delay: 300s

Supply air low limit

Alarm when supply is below: 32.0º F

Alarm delay: 300s

Supply air low limit

Alarm when supply is below: 32.0º F

Alarm delay: 300s

Pressing the Prg (Program) button allows the user to enter the Main Program Menu. Refer to pages 10 and 11 for Main Program Menu description.

Example of Parameter Adjustment

The cursor always begins in the upper left corner of the display and will be

blinking. Press the

Once the cursor has reached the desired parameter, press the adjust the value.

When satisfied with the adjustment, press the When finished, make certain the cursor is in the upper left corner. If the cursor is not in the upper left corner, the changes will not be saved. The cursor must be in the upper left corner to enable screen advancement.

key to move the cursor down for parameter adjustment.

key to save the parameter.

keys to

DDC Controller for Tempered Air Products

Examples of Alarms

If an alarm occurs, the

Alarms

Press DOWN to review current alarm(s).

Press ESC to exit. Press ALARM to reset.

button will glow red on the controller and the remote display (if installed).

To view alarm, press the button once. This will display the most recent alarm. Press the

button again to reset the alarm. If the alarm cannot be cleared, the cause of the alarm has not been fixed. Press the additional occurring alarms.

buttons to view any

This is an example of an outdoor air sensor failure.

Outside Air Temperature Sensor B01 Failure

Alarms

No active alarm

Press ENTER to DATA LOGGER

This screen appears if there are no active alarms.

To view all saved alarms, press the

button to enter the DATA LOGGER. For

more information, see the Data Logger menu.

Examples of Alarms

Outdoor Air Temperature Sensor Failure

Supply Air Temperature Sensor Failure

Cold Coil Temperature Sensor Failure

Room Temperature Sensor Failure

System has exceeded the set number of run hours

Supply airflow Indicates a loss of airflow in the supply fan. Alarm & Shutdown

Wheel Pressure

- Dirty Wheel/High CFM

Energy recovery wheel rotation. Check wheel.

Exhaust Airflow Indicates a loss of airflow in the exhaust fan. Alarm & Shutdown

Filter Alarm Indicates a buildup of pressure across the filters. Alarm only

A compressor limit switch has tripped

Supply temperature low limit alarm

Cold Coil Low Limit Indicates a cold coil temperature lower than the cold coil low limit

pCOe Offline Indicates communication with pCOe auxiliary I/O has failed. Alarm only

pCOe - Analog input probe on channel # disconnected or broken

Building Pressure Sensor Failure

Duct Pressure Sensor Failure

Room Humidity Sensor Failure

Outdoor Air Humidity Sensor Failure

CO2 Sensor Failure Failure of CO2 sensor Alarm & minimum fan speed

Failure of outside air temperature sensor. Alarm only

Failure of supply air temperature sensor. Alarm & Shutdown

Failure of after cooling coil air temperature sensor. Alarm only

Failure of room temperature sensor. (If Unoccupied - Cycle On Room is enabled)

The unit has been operating for a period longer than the maintenance set point.

Indicates a buildup of pressure across the energy wheel. Alarm only

Indicates a wheel rotation failure. Alarm only

Indicates a high or low refrigerant pressure switch has tripped. Alarm only

Indicates a supply air temperature lower than the supply low limit set point.

Indicates an analog probe failure on the pCOe. Check integrity of auxiliary I/O analog probes.

Failure of building pressure sensor Alarm & minimum fan speed

Failure of duct pressure sensor Alarm & minimum fan speed

Failure of room RH sensor Alarm only

Failure of outdoor air humidity sensor Alarm only

Alarm only

Alarm & Shutdown

Alarm & discharge air sensor lockout

Alarm only

DDC Controller for Tempered Air Products

Press

Prg

to enter menus.

Menu Overview

Main Menu

Main Status Unit On/Off Supply Temp Set Pt Clock Analog Inputs

¬¬¬¬ ¬

Temp Status Unit On/Off Control Room Temp Scheduler Enable Digital Inputs

Occ Override Occupancy Control Cold Coil Set Pt Morning Warm-up Digital Outputs

¬¬ ¬ ¬ ¬

Supply Fan Room Humidity Schedule(s) Analog Outputs

¬¬¬¬

Exhaust Fan Heat Lockout Holiday(s)

¬¬¬

Energy Wheel Cool Lockout

¬¬

Cooling Dehumid Lockout

¬¬

Heating Econ Lockout

¬¬

OA Damper Supply Low Limit

¬¬

On/Off Menu

Setpoint

Clock/Scheduler Input/Output

¬¬ ¬

Defrost

Unoccupied Cycle

Supply Fan VFD

Duct Pressure

Single Zone VAV

Exhaust Fan VFD

Building Pressure

CO2 Set Point

OA Damper Set Point

DDC Controller for Tempered Air Products

NOTE

Your controller may not show all menus depending on unit conﬁguration.

Menu Overview

Press

Data Logger Board Switch Service Manufacturer

¬¬

Prg

to enter menus.

Alarms Board Switch Set Information Conﬁguration

Information Unit Code

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Information2 Expansion I/O

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Overrides pLAN Comm

Analog Inputs Field Card Comm

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Analog Outputs I/O Conﬁg

Digital Inputs Inputs/Outputs

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Digital Outputs Factory Settings

Components Economizer

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BMS Conﬁg Defrost Cycle

Protocol Cooling Control

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Modbus Comp Rotation

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BACnet MSTP Digital Scroll

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BACnet TCP/IP Comp Timers

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BACnet TCP/IP Comp Staging

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BACnet R/W Heat Control

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Service Settings Heater Reheat

Working Hours Heater Reheat 2

Maintenance Hours Hot Gas Control

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Probe Adjustment Hot Gas Timers

Analog Inputs Hot Gas Setup

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Password/Default SA Reset Control

Service Password Heat/Cool Delay

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Service Restore Damper Delay

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Prg Menu Lock Unocc Setup

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¬ ¬

Damper Delay

Air Proving

Fan Delay

Rotation Delay

CO2 Control

Duct Pressure

Building Pressure

Units / Display

Initialization

Manf Restore

Manf Password

Factory Restore

DDC Controller for Tempered Air Products

Main Menu Overview

The microprocessor controller will revert to a default main menu loop. This loop includes several screens to view the operating conditions of the unit. Scroll through the menu screens by using the

line border are dependent upon an optional accessory and may not always appear.

keys. Screens with a dashed

TIME DATE UNIT##

TAP v2.10 GWY1X000XXXX STATUS LINE

TIME DATE UNIT##

Supply Air: 000.0°F Outside Air: 000.0°F OA Humidity 00.0% Cold Coil: 000.0°F Room Temp: 000.0°F Room Humidity: 00.0% STATUS LINE

Occupancy Override

Clock Override: OFF Override Time: 1 hr

THE INITIAL MENU SCREEN DISPLAYS THE PROGRAM VERSION, UNIT CODE AND STATUS

LINE. THE STATUS LINE DISPLAYS WHICH MODE THE UNIT IS IN.

Possible modes include:

• Initial Delay

• Opening Dampers

• Exhaust Fan Starting

• Supply Fan Starting

• System On

• Defrost Mode Active

• Sys On - Econ+Cooling

• Sys On - Economizer

• Sys On - Heating

• Sys On - Cooling

• Sys On - Dehumidifying

• Sys On - Dehumid & Reheat

• Unoccupied - Unit On

• Unoccupied - Unit Off

• Unoccupied - Dehumid

• Unoccupied - Dehumid & Reheat

• Unoccupied - Heating

• Unoccupied - Cooling

• Manual Override

• Remote Off

• Press Alarm Button!!!

• Temp Occupied

THE SENSOR STATUS SCREEN DISPLAYS REAL TIME CONDITIONS FROM THE SENSORS

LOCATED IN THE UNIT AND THE ROOM (IF INSTALLED).

OCCUPANCY OVERRIDE (IF UNOCCUPIED)

If the unit is currently unoccupied, the occupancy can be temporarily overridden for a period of Override Time. The Override Time parameter can be set from one to three hours.

Supply Fan Status

Supply Fan Ramp: 0% (0%=Min Speed by VFD)

Duct Ps Control Duct Pressure: 0.00”wc

STATUS LINE

Exhaust Fan Status

Exhaust Fan Ramp: 0% (0%=Min Speed by VFD)

Building Ps Control Building Ps: +.000”wc

STATUS LINE

Energy Recovery

Wheel: 100% Speed Wheel Differential

Pressure Is: Normal Preheater: OFF STATUS LINE

SUPPLY FAN STATUS. (IF EQUIPPED WITH VFD)

If equipped with a supply fan VFD, this screen will display the supply fan ramp being sent from the controller to the VFD. The minimum and maximum speeds are set in the VFD (See unit Installation and Operation Manual for VFD programming). The controller can modulate the fan between the min and max speeds via an analog output. This screen also displays the method of fan control and the parameter it is controlling.

Possible methods include: Constant Speed, Duct Pressure Control, Building Pressure Control, CO2 Control, and Single Zone VAV.

EXHAUST FAN STATUS. (IF EQUIPPED WITH VFD)

If equipped with an exhaust fan VFD, this screen will display the exhaust fan ramp being sent from the controller to the VFD. The minimum and maximum speeds are set in the VFD (See unit Installation and Operation Manual for VFD programming). The controller can modulate the fan between the min and max speeds via an analog output. This screen also displays the method of fan control and the parameter it is controlling.

Possible methods include: Constant Speed, Building Pressure Control, Outdoor Air Damper Tracking, and Supply Fan Tracking.

ENERGY RECOVERY WHEEL STATUS. (IF EQUIPPED)

If selected with a preheater, the status will also be displayed.

DDC Controller for Tempered Air Products

Cooling Status

Cooling Control: 000% Compressor D 1 2 STATUS LINE

COOLING STATUS IS DISPLAYED, ALONG WITH COMPRESSOR OPERATION. (IF EQUIPPED)

This screen appears if a cooling option is provided.

Chilled Water: The Cooling Control % is directly proportional to the 0-10 VDC output signal. 0% Cooling = 0 VDC

100% Cooling = 10 VDC

The cooling control output can be configured to DIRECT / REVERSE acting, along with the minimum and maximum output voltages by entering the

MANUFACTURER menu.

Packaged DX Cooling: The Cooling Control displays internal cooling ramp as a

percent. Compressor operation is displayed when engaged.

• D = Digital Scroll Compressor Operation

• 1 = First Staged Compressor Operation

• 2 = Second Staged Compressor Operation

Heat Pump Cooling: The Cooling Control displays internal cooling ramp as a percent. Compressor operation is displayed when engaged.

• 1 = First Staged Compressor Operation

• 2 = Second Staged Compressor Operation

Heating Status

Heater Control: 000% Hot Gas Reheat: 000% Staged reheat is: ON Compressor: 1 2

STATUS LINE

HEAT AND REHEAT OPERATION IS DISPLAYED. (IF EQUIPPED)

Heater Control displays the proportional percentage of the heater analog output.

Electric Heater: The Heater Control % is proportional to the 0-10 VDC signal being sent to the SCR controller, located in the electric heater control center. 0% Heating = 0 VDC - 0 kW output

100% Heating = 10 VDC - Max kW output

Hot Water: The Heater Control % is proportional to the 0-10 VDC signal being sent to the heating control valve (BY OTHERS). The heating control output can be configured to DIRECT / REVERSE acting, along with the minimum and maximum output voltages by entering the MANUFACTURER menu. 0% Heating = 0 VDC

100% Heating = 10 VDC

Indirect Gas: The Heater Control % is proportional to the 0-10 VDC signal being sent to the indirect gas furnace controller, located in the indirect gas control center. The first stage is on at 1% Heater Control. The furnace will then modulate proportionally from minimum to maximum capacity. 0% = 0 VDC – OFF 1% = 0 VDC – MINIMUM TURNDOWN ENABLED 1 - 100% = 0 - 10 VDC = FURNACE MODULATION

Heat Pump Heating: The Heater Control % displays internal heating ramp as a percent. Compressor operation is displayed when engaged.

• 1 = First Staged Compressor Operation

• 2 = Second Staged Compressor Operation

Hot Gas Reheat:

If hot gas reheat is staged control:

“Staged reheat is: ON/OFF” will indicate operation.

If hot gas reheat is modulating bypass damper control:

0% = OFF 1% - 100% = 4 - 10 VDC = AIRFLOW DAMPER MODULATION

If hot gas reheat is modulating valve control:

0% = OFF 1% - 100% = 0 - 10 VDC = HOT GAS REHEAT VALVE MODULATION

DDC Controller for Tempered Air Products

Outdoor Damper Status

Damper Position: 50% Active on Minimum OA% CO2 Level: 0 STATUS LINE

PPM

OUTDOOR AIR DAMPER STATUS . (IF EQUIPPED WITH MODULATING OUTDOOR AND

RECIRCULATED AIR DAMPERS)

This screen will display the outdoor air damper position commanded by the controller and which method the damper position is actively utilizing.

Possible methods include: Active on Minimum OA%, Active on Economizer, Active on CO2 and Active on BMS.

Menus

The controller is equipped with several menus to help guide users with altering program parameters. The following menus can be accessed by pressing the

A. On/Off Unit

Unit On/Off

The On/Off Unit menu allows the user to view the detailed On/Off status of the controller.

The unit ships from the factory in a disabled state. To allow the unit to operate,

Prg

key. To enter the desired menu, press the key.

the controller must receive a run command from digital input ID4. Jumper unit

Actual state: Off by DIG INPUT (ID4)

Change to: SWITCH ON *Power ID4 to start…

terminals R - G to allow the unit to operate.

Actual State: The controller may be in following On/Off states: a. Unit On - Unit is ON, functioning normally. b. Off by ALARM - Unit is OFF due to an alarm. View alarms by pressing

ALARM button. c. Off by PLAN - Unit is OFF by pLAN network. d. Off by BMS - Unit is OFF by BMS command e. Off by UNOCCUPIED - Unit is OFF by unoccupied command. f. Off by DIGITAL INPUT (ID4) - Unit is OFF by digital input 4 (ID4). g. Off by KEYPAD - Unit is commanded OFF by this screen.

Change to (Switch Off/Switch On): Enables user manually turn unit On/Off via display. Unit terminal G must have 24 VAC power to enable the unit.

Unit ON/OFF Control

Enable unit OnOff By digit input: Yes

By BMS: No

Occupancy Control

Type: Unit OFF Source: Input ID6

DDC Controller for Tempered Air Products

THIS SCREEN ALLOWS THE USER TO ADJUST WHICH SYSTEM CONTROLS THE UNIT ON/OFF STATE.

Digital Input: Default to YES. Unit terminal G must have 24 VAC power to enable the unit.

The user can also use the BMS or internal time clock to command the unit On/Off state. If scheduling is desired, go to the Clock/Scheduler menu to set a schedule.

BMS: YES allows BMS to control unit On/Off state.

THIS SCREEN DISPLAYS WHAT THE UNIT WILL DO IN UNOCCUPIED MODE.

This screen allows the user to select the source of determining occupancy. The factory default is terminal ID6 on the controller. Input ID6: Typically used with a remote time clock, motion sensor or switch

(default). BMS: BMS control (see Points List). BMS can be overridden with ID6. Time Clock: Internal time clock (Scheduler). See Clock/Scheduler menu for

more information. The Scheduler can be overridden with digital input ID6.

B. Setpoint

The Setpoint menu allows the user to view and adjust temperature related parameters.

Supply Temp Set Point

Active: 70.0°F Source: Local 70.0°F

Max: 90.0°F Min: 55.0°F

Supply Temp Set Point

Active: 72.0°F Source: BMS 72.0°F

Max: 90.0°F Min: 55.0°F

Supply Temp Set Point

Active: 55.0°F Source: OA Reset

Outside Supply

55.0°F 70.0°F

65.0°F 55.0°F

THIS SCREEN DISPLAYS THE SUPPLY AIR TEMPERATURE SET POINT SCREEN

PARAMETERS.

When operating, the unit will control the heating and cooling to maintain the active supply temperature set point. The active set point will be determined by the set point source selection.

Possible Set Point Sources:

Local – The supply set point will be constant set from screen. (exp. 72°F).

BMS – The BMS can directly control the supply air temperature set point (requires

BMS communication option).

OA-Reset -The controller monitors the outdoor air temperature and adjusts the desired supply temperature set point accordingly. For example, when the outdoor air is below 55°F, the controller will change the supply set point to 70°F. If the outdoor air is above 65°F, the controller will change the supply set point to 55°F. If the outdoor air temperature is between 55°F and 65°F, the supply set point changes according to the outdoor air reset function. A visual representation of the outdoor air reset function is shown below.

Outdoor Air Reset Function

75°

70°

65°

Supply Temp Set Point

Active: 72.0°F Source: Room Reset

Max: 90.0°F Min: 55.0°F

Room Temp Set Point

Active: 72.0°F Source: Local 72.0°F

Room Temp Set Point

Active: 72.0°F Source: BMS 72.0°F

60°

55°

50°

Supply Air Set Point (°F)

45°

50° 55° 60° 65° 70°

Outside Air Temperature (°F)

Room-Reset – The controller will reset the supply air temperature set point to maintain the room temperature set point (requires room temp sensor). See the Room Temp Set Point screen in this menu for more information.

THIS SCREEN DISPLAYS THE ROOM TEMP SET POINT.

This screen only appears if Room Reset is selected as the supply set point source, and a room temperature sensor is wired into the controller.

The unit will reset the supply air temperature set point to maintain the room temp set point.

Possible Set Point Sources:

Local – The room set point will be constant set from screen (exp. 72°F).

BMS – The BMS can directly control the room temperature set point (requires

BMS communication option).

DDC Controller for Tempered Air Products

Cold Coil Set Point

Active: 55.0°F Source: Local 55.0°F

Max: 55.0°F Min: 50.0°F

Cold Coil Set Point

Active: 55.0°F Source: BMS 55.0°F

Max: 55.0°F Min: 50.0°F

Cold Coil Set Point

Active: 55.0°F Source: Room RH 55.0°F

Max: 55.0°F Min: 50.0°F

Cold Coil Set Point

Active: 55.0°F Source: Room DewPt 55.0°F

Max: 55.0°F Min: 50.0°F

THIS SCREEN DISPLAYS THE TEMPERATURE SET POINTS FOR THE COOLING COIL.

This screen only appears if the unit is equipped with cooling.

When in dehumidification mode, the controller will maintain the active cold coil set point. The active set point will be determined by the set point source selection.

Possible Set Point Sources:

Local – The supply set point will be constant set from screen (exp. 55°F). If a dehumidistat was provided with the unit, the active set point will be reset to the minimum set point.

BMS – The cold coil leaving air temperature set point can be adjusted over the BMS via the Dehumidification Set Point (see Points List).

Room RH – The controller will reset the cold coil temperature set point to maintain the room relative humidity set point (requires room relative humidity sensor). See the Room RH Set Point screen in this menu for more information.

Room Dew Point – The controller will reset the cold coil temperature set point to maintain the room dew point set point (requires room temperature and relative humidity sensors). See the Room Dew Point Set Point screen in this menu for more information.

Room Humidity SetPoint

Active: 55.0% Source: Local 55.0%

Room Humidity: 50.0%

Room DewPt Set Point

Active: 55.0°F Source: Local 55.0°F

Room Dew Point: 46.0°F

THIS SCREEN DISPLAYS THE ROOM RELATIVE HUMIDITY SET POINT.

This screen only appears if Room RH is selected as the cold coil set point source, and a room relative humidity sensor is wired into the controller.

The unit will reset the cold coil temperature set point to maintain the room relative humidity set point.

Possible Set Point Sources:

Local – The room set point will be constant set from screen (exp. 55% RH).

BMS – The cold coil leaving air temperature set point can be adjusted over the

BMS via the Dehumidification Set Point (see Points List).

THIS SCREEN DISPLAYS THE ROOM DEW POINT SET POINT.

This screen only appears if Room Dew Point is selected as the cold coil set point source, and a room relative humidity sensor and room temperature sensor are wired into the controller.

The unit will reset the cold coil temperature set point to maintain the room dew point set point.

Possible Set Point Sources:

Local – The room set point will be constant set from screen (exp. 55°F)

BMS – The cold coil leaving air temperature set point can be adjusted over the

BMS via the Dehumidification Set Point (see Points List).

DDC Controller for Tempered Air Products

Heating Lockout

Lockout heating when outside above: 70.0°F

Differential: 2.0°F

THIS SCREEN DISPLAYS THE HEATING LOCKOUT.

This screen only appears if the unit the unit is equipped with heating.

There is a built in hysteresis of 2°F which prevents the heating from short cycling. The hysteresis is similar to a dead-band above and below the lockout set point. (Example: If Lockout = 70°F, heating is locked out above 72°F and enabled below 68°F outside air temperature.)

Cooling Lockout

Lockout cooling when outside below: 55.0°F

Differential: 2.0°F

Dehumidiﬁcation lock

Lockout dehumidification until outside air is 10.0°F above cold coil set point.

Economizer Lockout

Type: DryBulb+DewPoint Below: 40.0°F (Dry Bulb) Above: 75.0°F (Dry Bulb) Above: 55.0°F (Dew PT)

Differential: 2.0°F

THIS SCREEN DISPLAYS THE COOLING LOCKOUT.

This screen only appears if the unit is equipped with cooling.

There is a built in hysteresis of 2°F which prevents the cooling from short cycling. The hysteresis is similar to a dead-band above and below the lockout set point. (Example: If Lockout = 55°F, cooling is locked out below 53°F and enabled above 57°F outside air temperature.)

THIS SCREEN DISPLAYS THE TEMPERATURE DIFFERENCE AT WHICH THE

DEHUMIDIFICATION MODE IS LOCKED OUT. (FACTORY DEFAULT = 10°F)

This screen only appears if the unit is equipped with cooling.

This setting prevents the unit from operating in dehumidification mode when the outdoor air conditions are relatively cool. Example: If the cold coil set point is 55°F, dehumidification mode cannot operate until the outdoor air is at least 65°F.

THIS SCREEN DISPLAYS THE ECONOMIZER LOCKOUTS.

This screen only appears if economizer functionality was provided with the unit.

The lockouts determine when economizer is available, based on the outdoor air temperature or outdoor air temperature and humidity. The low temperature lockout prevents outdoor air from entering the unit at too cold of a temperature that could freeze coils. There is a built in differential that is similar to a deadband, above and below the lockout set point.

If an outdoor relative humidity sensor was provided with the unit, the user can change the economizer lockout control type.

Possible Control Types:

DryBulb – The economizer will be locked out based on the outdoor dry-bulb temperature.

DryBulb+DewPoint (preferred) – The economizer will be locked out based on the outdoor dry-bulb temperature and a calculated outdoor air dew point.

DryBulb+Enthalpy – The economizer will be locked out based on the outdoor dry-bulb temperature and a calculated outdoor enthalpy.

DryBulb+WetBulb – The economizer will be locked out based on the outdoor drybulb temperature and a calculated outdoor air wet-bulb temperature.

Supply air low limit

Alarm when supply is below: 35.0°F

Alarm delay: 300s

THIS SCREEN DISPLAYS THE LOW SUPPLY AIR TEMPERATURE LIMIT.

If the unit supply air temperature falls below Supply Air Low Limit for a period of Alarm Delay, the unit will shut down and an alarm will be signaled. The purpose of the supply low limit is to protect the building and contents from cold supply air. It is NOT designed to protect the air-handling unit.

If the unit does not have chilled water (CW) or hot water (HW) coils, it should not need additional protection from freezing. If the unit does have CW or HW coils, field provided coil freeze protection may be necessary.

DDC Controller for Tempered Air Products

Defrost

Allow wheel defrost mode when outside is below: 05.0°F

THIS SCREEN DISPLAYS THE TEMPERATURE AT WHICH THE UNIT WILL ENABLE FROST

CONTROL MODE IF NECESSARY. (FACTORY DEFAULT = 5°F)

This screen only appears if the unit has an energy recovery wheel and a frost control method was provided with the unit.

Upon sensing a high differential pressure across the energy wheel, the unit will go into defrost if the outside air temperature is below this temperature setting.

UnOcc Fan Cycle Setup

UnOcc Room Set Points: Heating: 65.0°F

Cooling: 80.0°F Room RH: 50.0% Temp Diff: 5.0°F Dehumid Diff: 5.0%

THIS SCREEN DISPLAYS THE ROOM SET POINTS DURING THE UNOCCUPIED MODE.

This screen only appears if an unoccupied recirculation damper was provided with the unit. Room sensor(s) must be wired to the controller.

In the unoccupied mode, the unit will monitor the room temperature and humidity sensors. The unit will cycle on to maintain the unoccupied room set points by tempering recirculated air. The differential prevents short cycling. For example, in heating, the unit cycles on at 60°F and turns off at 65°F.

Supply Fan Speed SetPt

Active: 100%

THIS SCREEN DISPLAYS THE SUPPLY FAN SPEED SET POINTS.

This screen only appears if equipped with a supply fan VFD controlled by microprocessor.

Source: Local 100% UnOccupied Cycle 100% (0%=Min Speed by VFD)

The Speed Set Point is the proportional percentage of the analog output from the controller to the VFD.

0% Speed = Min Speed (determined by VFD) 100% Speed = Max Speed (determined by VFD)

UnOccupied Cycle - The supply fan speed when the unit is on during unoccupied cycle times.

Possible Set Point Sources:

Local – The fan speed will be constant set from screen (exp. 100%).

BMS – The BMS can directly control the fan speed (requires BMS communication

option).

Duct Pressure – Fan speed is determined by duct pressure control loop.

Building Pressure - Fan speed is determined by building pressure control loop.

CO2 - Fan speed is determined by CO2 control loop.

DDC Controller for Tempered Air Products

ExhaustFan Speed SetPt

Active: 100%

THIS SCREEN DISPLAYS THE EXHAUST FAN SPEED SET POINTS.

This screen only appears if equipped with an exhaust fan VFD controlled by microprocessor.

Source: Local 100%

(0%=Min Speed by VFD)

The Speed Set Point is the proportional percentage of the analog output from the controller to the VFD.

0% Speed = Min Speed (determined by VFD) 100% Speed = Max Speed (determined by VFD)

Possible Set Point Sources:

Local – The fan speed will be constant set from screen (exp. 100%).

BMS – The BMS can directly control the fan speed (requires BMS communication

option).

Building Pressure - Fan speed is determined by building pressure control loop.

Supply Fan Tracking – Exhaust speed proportionally tracks supply speed.

ExhaustFan Speed SetPt

Active: 0% Source: OA Damper Trk

OA Damper EF Speed Min OA 0% Max CO2 50% Max Econ 100%

ExhaustFan Speed SetPt

Active: 0% Source: OA Damper Trk

OA Damper EF Speed 30% 0% Max BMS 50% Max Econ 100%

Outdoor Air Damper Tracking – The exhaust fan will proportionally track the outdoor air damper, between a minimum and maximum position.

Normal Operation: During non-economizer operation, the exhaust fan will track the outdoor air damper between the minimum outdoor air position (Min OA) and the maximum sequence position (Max CO2 or Max BMS). *Note that if the OA Damper Set Point is controlled by the BMS, the exhaust fan tracking algorithm references an adjustable minimum position on the display. In this case, the outdoor air damper must open above this position before the exhaust fan begins increasing speed.

Economizer Operation: During economizer operation, the exhaust fan will track the outdoor air damper between the minimum outdoor air position and the maximum economizer position (Max Econ).

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100%

50%

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DDC Controller for Tempered Air Products

Duct Pressure SetPt

Active: 0.25” wc

Source: Local 0.25” wc

THIS SCREEN DISPLAYS THE DUCT PRESSURE SET POINT.

This screen only appears if equipped with a duct pressure sensor.

The unit will modulate the supply fan to maintain the local duct pressure set point.

Set point source must be changed to BMS to allow BMS control.

Duct Ps: 0.18” wc

Single Zone VAV Setup

Supply Fan Speeds Cooling Heating Min: 0% 0% Max: 100% 100% Cooling Fan Delay: 180s

CO2 Set Point

Active: 1000PPM

Source: Local 1000PPM

CO2 Level: 66PPM

THIS SCREEN DISPLAYS THE SINGLE ZONE FANS SPEED PAR AMETERS.

This screen only appears if the supply fan VFD control is configured as Single Zone VAV. A room temperature sensor is required.

When the unit is configured for Single Zone VAV, the heating, cooling and economizer are controlled to maintain the active supply air temperature set point, which is reset based on room temperature reset. The supply fan is modulated in addition to the supply air temperature to satisfy the room temperature set point. The minimum and maximum supply fan speed limits can be set during space cooling and heating.

Space Cooling: When the room requires cooling (the room is warmer than room temperature set point), the supply air temperature set point will reset as low as the minimum supply temperature set point (see Supply Temp Set Point screen) to try to cool the space. If further cooling is required, after the Cooling Fan Delay, the supply fan will increase in speed to deliver more cooling to the space.

Space Heating: When the room requires heating (the room is cooler than the room temperature set point), the supply air temperature set point will reset as high as the maximum supply temperature set point (see Supply Temp Set Point screen) and the supply fan will increase in speed to deliver more heating to the space.

THIS SCREEN DISPLAYS THE CO2 SET POINT.

This screen only appears if equipped with a CO2 sensor.

Depending on unit configuration, the unit will either modulate the supply fan or outdoor air damper to maintain the CO2 set point.

Set point source must be changed to BMS to allow BMS control.

Building Press SetPt

Active: +0.010” wc

Source: Local +0.010” wc

Building Ps: +0.010” wc

DDC Controller for Tempered Air Products

THIS SCREEN DISPLAYS THE BUILDING PRESSURE SET POINT.

This screen only appears if equipped with a building pressure sensor.

Depending on unit configuration, the unit will either modulate the exhaust or supply fan to maintain the local building pressure set point.

Set point source must be changed to BMS to allow BMS control.

OA Damper Set Point

Active: 40%

Source: Local 40%

Max Econ: 100%

OA Damper Set Point

Active: 50% Source: SF RESET

SupplyFan: 0% 100% Min OA: 50% 40% Max Econ: 100%

OA Damper Set Point

Active: 30% Source: DCV CO2

SupplyFan: 0% 100% Min OA: 30% 20% Max CO2: 50% 40% Max Econ: 100%

OA Damper Set Point

Active: 25%

Source: BMS 25% Max BMS: 50% Max Econ: 100%

THIS SCREEN DISPLAYS THE OUTDOOR AIR DAMPER SET POINT.

This screen only appears if equipped with a modulating outdoor air and recirculating damper.

The set point is the proportional percentage of the outdoor air damper being open.

0% = Full recirculation air 100% = Full outdoor air

Minimum Position – When in the occupied mode, the Active set point will be equal to a local minimum OA set point, which may be constant or reset by fan speed if equipped with a modulating supply fan. The OA damper set point can then be further adjusted between the minimum OA and maximum OA settings with sequences such as DCV CO2, Building Pressure and Economizer.

Maximum Position – Each sequence that can adjust the OA damper set point contains a maximum position to prevent excess OA. The Active set point will be determined based on the greatest demand of the configured sequences. For example, if a unit is equipped with a DCV CO2 and an economizer sequence, the OA damper set point will react to an economizer demand even if the CO2 set point is satisfied. Likewise, if economizer is not available but CO2 is above set point, the OA damper will open to satisfy the CO2 set point.

Supply F an Reset of OA Damper PosiƟon

100%

Max Econ

50%

Max CO2

Min OA

OA Damper PosiƟon Open %

0% (Min Speed)

100% (Max Speed)

Supply F an S peed %

Economizer – The Active set point will be reset based on Economizer demand, between the minimum and maximum positions.

Possible Set Point Sources:

Local – The minimum outdoor air percentage is constant, set by the controller.

SF Reset – The min and max positions are reset by the supply fan speed.

BMS – The BMS can directly control the OA damper position up to the Max BMS

position.

Building Pressure – Damper position is reset by a building pressure control loop.

DCV CO2 – Damper position is reset by a demand-controlled ventilation control

loop based on room CO2 levels.

DDC Controller for Tempered Air Products

C. Clock/Scheduler

The Clock/Scheduler menu allows the user to view and alter the time and date. The user can also add up to seven schedules for occupancy requirements.

Set Date & Time

Day: Monday Date: MM/DD/YY Hour: 15:30

Scheduler

Number of schedules: 0

Holidays

Holiday = unoccupied mode for 24 hours. Number of Holidays: 0

Morning Warm-up

Morning Warmup Off Temperature Diff: 2.0°F

THE CLOCK SCREEN ALLOWS THE USER TO ADJUST THE TIME AND DATE.

THIS SCREEN ALLOWS THE USER TO ADD THE NUMBER OF UNOCCUPIED SCHEDULES

AND HOLIDAYS.

The Number of Schedules corresponds to the number of unoccupied periods the user wishes to add. By setting the number of schedules to a value greater than zero, the unoccupied mode will automatically be set to time clock.

A holiday is a single occurrence in which you would like the unit to be unoccupied for 24 hours. A maximum of 15 holidays can be set. Holidays must be reconfigured each year.

THIS SCREEN ALLOWS THE USER TO ENABLE THE MORNING WARM-UP SEQUENCE AND

THE DIFFERENTIAL REQUIRED TO ALLOW THE SEQUENCE TO OCCUR.

This screen only appears if Unoccupied Tempering is available.

The morning warm-up sequence calculates the time required to temper the space to the occupied set point prior to occupancy. This sequence is limited between 10 to 60 minutes. The controller will re-evaluate the heating and cooling rate daily to continually adjust to the changing climate.

Scheduler

Schedule #: # Time On: 07:00 Time Off: 05:00 Days Enabled: MTWTFSS

Holiday #1

Month: MM Day: DD Unoccupied for 24 hrs

D. Input/Output

Analog Input

Outside Temperature Input B01: 75.0°F

E. Data Logger

THIS SCREEN ALLOWS THE USER TO ADJUST SCHEDULES.

This screen only appears if a Schedule was added in the screen above.

The program supports up to seven separate schedules. Each schedule will require the user to enter a Time On, Time Off and which days the schedule is applicable for.

THIS SCREEN ALLOWS THE USER TO SET HOLIDAY DATES (IF ENABLED).

This screen only appears if Holidays are enabled.

The internal time clock will go into unoccupied mode as long as the date is equal to the holiday date (always a 24 hour period).

The Input/Output menu allows the user to quickly view the status of the controller inputs and outputs.

To manually control I/O values, go to the Service menu > Overrides.

Similar screens appear for all controller inputs and outputs.

Your controller may not utilize all equipped of the inputs and outputs shown. See unit wiring diagram for your specific configuration.

The Data Logger menu allows the user to view up to 100 past alarms.

13:21:04 MM/DD/ YY

OA TEMP SENSOR Outside Air T: -623.3 Discharge T: 52.8 Cold Coil T: 55.9 Room T: 72.5

SYS ON-HEATING

DDC Controller for Tempered Air Products

THIS SCREEN IS AN EXAMPLE OF A RECORDED ALARM.

The unit conditions are displayed for past alarm events. The date, time, temperatures and unit status are recorded.

To clear recorded alarms, press

Prg

and

Esc

simultaneously.

F. Board Switch

The Board Switch menu allows the user to jump between different controllers with a remote display. This requires a remote display, along with additional controllers, set-up in a pLAN network. A pLAN can consist of up to 32 devices, in different combinations, but a maximum of 31 controllers.

Board Switch

Unit Address: 1 Switch to unit: 1

1. . . . . . . . . . 16

17 . . . . . . . . . 32

The Service menu allows the user to access several sub-menus regarding controller information, controller overrides, operating hours, BMS configuration, I/O manual

G. Service

management and Probe Adjustment. The user can also change the default Service Password (1000) by accessing the Service Settings sub-menu. By accessing the BMS Config sub-menu, the user can adjust BMS protocol settings. (BACnet®, LonWorks®, Modbus®)

G. Service

a. Information

Information

Greenheck Fan Code: GWY1X000XXXX Ver.2.10 4/1/14 Manual: 475595 Bios: 5.18 11/17/10 Boot: 4.03 07/03/06

WHEN VIEWING THIS SCREEN FROM A REMOTE DISPLAY, THE USER IS ABLE TO CHANGE

WHICH CONTROLLER’S MENU SHOULD BE DISPLAYED.

Unit Address: The pLAN address of the controller the display is currently accessing.

Switch to unit: The pLAN address of the controller the display would like to access.

ENTERING THE INFORMATION SUB-MENU WILL DISPLAY INFORMATION ABOUT THE

CONTROLLER AND THE PROGRAM LOADED ON THE CONTROLLER.

Code: Controller setup code determines functionality of program. When contacting the factory, please reference this code.

Ver: Displays the current program version and data code of the current program.

Manual: The manufacturer part number for the corresponding Installation,

Operation and Maintenance (IOM) Manual.

G. Service

b. Overrides

a. Analog Inputs

b. Digital Inputs

c. Relay Outputs

d. Analog Outputs

e. Control Loops

Analog Input

Outside Temperature Manual Control B005: OFF

Manual Position 0.0 Value 73.5

Control Loop Overrides

Unit must be ON. To resume normal operation,

cycle unit power.

Energy Wheel Override

Wheel Control: Auto Wheel: OFF

The Overrides menu is for start-up, commissioning and troubleshooting. This menu allows the user to override the control loops and specific inputs and outputs. To access the Overrides sub-menus, enter the service password (Default=1000). Caution: overriding components and I/O can be dangerous to the equipment. Always cycle power to the unit when finished with the override.

THIS SCREEN IS AN EXAMPLE OF A MANUALLY MANAGED TEMPERATURE ANALOG INPUT.

To manually control an analog input, change Manual Control to ON. Move cursor to Manual position and alter value. The altered value will be displayed below.

Similar screens exist for the remaining I/O. To resume normal operation, simply cycle power to the unit. Contact the factory for more details.

To manually override a control loop, the unit must be ON. In each respective screen, change the control from AUTO to MANUAL.

To resume normal operation after overriding the controller, simply cycle power to the unit.

THIS SCREEN ALLOWS THE USER TO OVERRIDE THE ENERGY WHEEL OPERATION.

This screen only appears if the unit is equipped with a non-VFD operated energy wheel.

When the Wheel Control is in the MANUAL mode, use the arrow buttons to turn the wheel ON or OFF.

DDC Controller for Tempered Air Products

Energy Wheel Override

Wheel Control: Auto Wheel: 100%

THIS SCREEN ALLOWS THE USER TO OVERRIDE THE ENERGY WHEEL OPERATION.

This screen only appears if the unit is equipped with a VFD operated energy wheel.

When the Wheel Control is in the MANUAL mode, use the arrow buttons to alter the wheel %. This is directly proportional to a 0 - 10 VDC signal being sent to the energy wheel VFD.

Wheel Preheat Override

Energy Recovery Wheel Preheat Control: Auto Preheater: OFF

Cooling Override

Cooling Control: Auto Cooling: 100%

THIS SCREEN ALLOWS THE USER TO OVERRIDE THE ENERGY RECOVERY WHEEL

PREHEATER.

This screen only appears if an electric preheat frost control was provided with the unit.

THIS SCREEN ALLOWS THE USER TO OVERRIDE THE COOLING OPERATION.

This screen only appears if a cooling operation was provided with the unit.

When the Cooling Control is in the MANUAL mode, use the arrow buttons to vary the cooling output.

Chilled Water: The Cooling % is directly proportional to the 0 - 10 VDC output signal. 0% Cooling = 0 VDC; 100% Cooling = 10 VDC

Packaged Cooling and Heat Pump: The Cooling % displays compressor engagement as a percent. The compressors are subject to the minimum On/Off times and Heating/Cooling Lockouts. Compressors engage in sequence as described in the Compressor Staging screen in the Manufacturer > Factory Settings menu.

Heating Override

Heating Control: Auto Heating: 100%

THIS SCREEN ALLOWS THE USER TO OVERRIDE THE HEATING OPERATION.

This screen only appears if a heating operation was provided with the unit.

When the Heating Control is in the MANUAL mode, use the arrow buttons to vary the heating output.

Electric Heater: The Heater Control % is proportional to the 0-10 VDC signal being sent to the SCR controller, located in the electric heater control center. 0% Heating = 0 VDC - 0 kW output

100% Heating = 10 VDC - Max kW output

Hot Water: The Heater Control % is proportional to the 0-10 VDC signal being sent to the heating control valve (BY OTHERS). 0% Heating = 0 VDC

100% Heating = 10 VDC

Indirect Gas: The Heater Control % is proportional to the 0-10 VDC signal being sent to the indirect gas furnace controller, located in the indirect gas control center. The first stage is on at 1% Heater Control. The furnace will then modulate proportionally from minimum to maximum capacity. The furnace is subject to minimum On/Off times and Heating Lockouts. 0% = 0 VDC – OFF 1% = 0 VDC – MINIMUM TURNDOWN ENABLED 1 - 100% = 0 - 10 VDC = FURNACE MODULATION

Heat Pump: The Heating % displays compressor engagement as a percent. The compressors are subject to the minimum On/Off times and Heating Lockouts. Compressors engage in sequence as described in the Compressor Staging screen in the Manufacturer > Factory Settings menu.

DDC Controller for Tempered Air Products

HotGas Reheat Override

Hot Gas Reheat Loop Control: Auto Reheat: OFF

THIS SCREEN ALLOWS THE USER TO OVERRIDE THE HOT GAS REHEAT OPERATION.

This screen only appears if On/Off hot gas reheat option was provided with the unit.

When the Hot Gas Reheat Loop Control is in the MANUAL mode, us the arrow buttons to turn the hot gas reheat ON or OFF.

HotGas Reheat Override

Hot Gas Reheat Loop Control: Auto Reheat: 100%

Supply VFD Override

Supply Fan VFD Loop Control: Auto Speed: 0% (0%=Min Speed by VFD)

Exhaust VFD Override

Exhaust Fan VFD Loop Control: Auto Speed: 0% (0%=Min Speed by VFD)

THIS SCREEN ALLOWS THE USER TO OVERRIDE THE HOT GAS REHEAT OPERATION.

This screen only appears if modulating hot gas reheat option was provided with the unit.

When the Hot Gas Reheat Loop Control is in the MANUAL mode, use the arrow buttons to vary the reheat output.

THIS SCREEN ALLOWS THE USER TO OVERRIDE THE SUPPLY FAN VFD SPEED.

This screen only appears if the unit is equipped with a supply fan VFD controlled by the microprocessor.

The Speed is the proportional percentage of the analog output from the controller to the VFD.

0% Speed = Min Speed (determined by VFD) 100% Speed = Max Speed (determined by VFD) (See unit Installation and Operation Manual for VFD programming).

THIS SCREEN ALLOWS THE USER TO OVERRIDE THE EXHAUST FAN VFD SPEED.

This screen only appears if the unit is equipped with a exhaust fan VFD controlled by the microprocessor.

The Speed is the proportional percentage of the analog output from the controller to the VFD.

0% Speed = Min Speed (determined by VFD) 100% Speed = Max Speed (determined by VFD) (See unit Installation and Operation Manual for VFD programming).

OA/RA Damper Override

Outdoor Damper Loop Control: Auto Open: 0%

THIS SCREEN ALLOWS THE USER TO OVERRIDE THE POSITION OF THE OUTDOOR AIR

DAMPER.

This screen only appears if the unit is equipped with a modulating outdoor air damper.

0% Open = Outdoor air damper closed 100% Open = Outdoor air damper fully open

DDC Controller for Tempered Air Products

G. Service

c. BMS Config

The BMS Config menu allows the user to view and alter BMS protocol settings. If the BMS protocol is BACnet or Modbus, additional screens allow further configuration. See below for details. To access the BMS Config sub-menu, enter the service password (Default=1000).

BMS Conﬁguration

Protocol: BACnet MSTP BACnet Plugin? YES

MODBUS SETUP

Address: 1 Baudrate 9600 Stop bit: 2 Parity mode: NONE

MSTP SETUP

Instance: 77000 Baudrate 38400

MAC Addr: 0 MaxMasters: 127 MaxInfoFrames: 20

THIS SCREEN ALLOWS THE USER TO SELECT THE BMS PROTOCOL. ALL BMS

PROTOCOLS REQUIRE A COMMUNICATIONS CARD INSTALLED IN THE SERIAL CARD PORT, LOCATED ON THE FACE OF THE CONTROLLER.

If the protocol is BACnet MSTP or BACnet IP/Eth, the user can change common BACnet parameters via the controller. The BACnet Plugin must be set to YES.

THIS SCREEN ALLOWS THE USER TO ADJUST MODBUS PARAME TER S.

This screen only appears if the selected BMS protocol is set to Modbus.

The address is the Modbus address of the card installed in the SERIAL CARD port located on the face of the controller. (Factory Default Address = 1).

THIS SCREEN ALLOWS THE USER TO ADJUST BACNET MSTP PARAME TER S.

This screen only appears if the selected BMS protocol is set to BACnet MSTP and BACnet Plugin = YES.

If a BACnet MSTP card has been installed, the default parameters can be changed via the controller display. Factory settings are shown in the screen to the left.

BACnet Read/Write

Function: Read Update? Yes *Cycle unit power to confirm

write command.

To view current parameters:

1. Power on controller and allow several minutes to initialize.

2. Go to BMS Config menu and view BACnet Read/Write screen.

3. Change Function to Read and Update? to YES.

Current BACnet MSTP parameters should now be displayed in the BACnet MSTP SETUP screen. If all values appear to be zeros, consult the factory. (Make sure you have allowed several minutes for the controller to initialize). *Values may

appear to be zero prior to setting the Function to READ.

To change BACnet MSTP parameters:

1. Power on controller and allow several minutes to initialize.

2. Go to BMS Config menu and view MSTP SETUP screen.

3. Move cursor to desired parameter by pressing the

4. Once desired parameters have been entered, go to BACnet Read/Write

5. Reboot the controller by cycling power to the unit. Allow several minutes for

6. View MSTP parameters. If changed values did not save, contact the factory.

to select the parameter to change. Press the

buttons to adjust the

parameter. Press to save adjusted value.

screen. Change Function to Write and Update? to YES.

the controller to initialize.

buttons. Press

TCP/IP SETUP

Instance: 77000 IP set by: DHCP

IP: 128.2.104.134 Subnet: 255.255.000.000 Gatewy: 128.2.0.12

THIS SCREEN ALLOWS THE USER TO ADJUST BACNET IP PARAMETERS.

This screen only appears if the selected BMS protocol is set to BACnet IP/Eth and BACnet Plugin = YES.

If a BACnet IP card has been installed, the default parameters can be changed via the controller display. The card is in DHCP mode from the factory. Once communication is established, the user can enter static IP parameters.

TCP/IP SETUP

To view current parameters:

1. Power on controller and allow several minutes to initialize.

DNS 1: 193.168.001.001 DNS 2: 193.168.001.001 Type: IP

DDC Controller for Tempered Air Products

2. Go to BMS Config menu and view BACnet Read/Write screen.

3. Change Function to Read and Update? to YES.

BACnet Read/Write

Function: Read Update? Yes *Cycle unit power to confirm

write command.

Current BACnet IP parameters should now be displayed in the BACnet TCP/IP SETUP screen. If all values appear to be zeros, consult the factory. (Make sure you have allowed several minutes for the controller to initialize).

*Values may appear to be zero prior to setting the Function to READ.

To change BACnet TCP/IP parameters:

1. Power on the controller and allow several minutes to initialize.

2. Go to BMS Config menu and view TCP/IP SETUP screen.

3. Move cursor to desired parameter by pressing the to select the parameter to change. Press the parameter. Press

to save adjusted value.

buttons. Press

buttons to adjust the

4. Once desired parameters have been entered, go to BACnet Read/Write screen. Change Function to Write and Update? to YES.

5. Reboot the controller by cycling power to the unit. Allow several minutes for the controller to initialize.

6. View TCP/IP parameters. If changed values did not save, contact the factory.

G. Service

d. Service Settings

a. Working hour set

b. Probe adjustment

c. Password/Defaults

MAINTENANCE HOURS

SYSTEM Run hours: 0000h Set Point: 0000h Reset to Zero? No

Analog Input

Outside Temperature

Offset: 0.0°F Value: 70.5°F

User Default

The Service Settings menu allows the user to change the default Service Password (1000), save and restore default parameters, and adjust probe values.

THIS SCREEN ALLOWS THE USER TO VIEW UNIT RUN HOURS, AND ALTER SET POINTS

FOR MAINTENANCE.

Run hours: The amount of time in hours that the unit has been powered.

Set Point: The amount of running time in hours before a maintenance alarm

should occur.

Reset to Zero: Reset the measured amount of run time.

THE PROBE ADJUSTMENT MENU ALLOWS THE USER TO CALIBRATE SENSOR PROBES

WITH AN OFFSET VALUE.

Similar screens are available for remaining sensor probes.

THIS SCREEN ALLOWS THE USER TO CHANGE THE SERVICE LEVEL PASSWORD (PW1)

Insert new service password (PW1): 1000

User Default Settings

Save? No Restore? No

Program Menu Lock

Lock program menus using service password? (PW1): No

THIS SCREEN ALLOWS THE USER TO SAVE AND RESTORE THE DEFAULT

PARAMETERS STORED IN MEMORY.

If the user would like to save their settings, move the cursor to the SAVE position and change to YES. This will save all of the current parameters into memory as Service Settings. If the user would like to restore to these values at some point in the future, moving the cursor to the RESTORE position, and selecting YES will restore the controller to the user saved defaults.

THIS SCREEN ALLOWS THE USER TO LOCK THE PROGRAM MENU.

Locking the program menu will prohibit users from changing any parameters. Only menus normally accessed by pressing

Prg

will be locked. Users will still be

able to view unit status, alarms and temperatures.

DDC Controller for Tempered Air Products

H. Manufacturer

a. Configuration

Configuration menu allows the user to change the setup code for the unit, enable Scheduling, Holidays, expansion I/O and change Field Card settings. Users are welcomed to enable Scheduling and Holidays. However, code changes and expansion I/O enabling are to be done under factory advice only!

Unit Code

Select DDC configuration code here.

Code: GWY1X000XXXX Save Config: No

Unit Expansion I/O

Enable Expansion: No

Controller pLAN Setup

Current pLAN Addr: 1 New pLAN Addr: 1

pLAN Port Protocol: pLAN

THIS SCREEN DISPLAYS AND ALLOWS ADJUSTMENT OF THE UNIT CODE.

This code is set from the factory to operate the components selected with the unit. When troubleshooting, refer to the wiring diagram sent with the unit (located on the control center door) to verify the Unit Code is correct. The code will be listed on the wiring diagram. If changes to the setup code are required, save the configuration by changing Save Config to YES.

THIS SCREEN ALLOWS THE USER TO ENABLE ADDITIONAL I/O POINTS.

Unit I/O expansion requires the installation of a pCOe and Field Card. See page 34 for more information.

Enabling the I/O expansion allows the user to add the following points for monitoring:

• Four analog inputs (0/1vdc, 0/5vdc, 0/20mA, 4/20mA, NTC Temp)

• One analog output (0/10vdc)

• Four digital inputs

• Four digital outputs

The additional I/O points available on the pCOe expansion module allow the user to monitor and control the additional points over the BMS and user display.

THIS SCREEN ALLOWS THE USER TO VIEW AND CHANGE THE CONTROLLER PLAN

ADDRESS.

A pLAN (pCO Local Area Network) is a Carel® proprietary local area network, allowing the user to connect multiple controllers to one remote display panel. Each controller on a pLAN must have a unique address.

This address is only applicable for units connected on a pLAN. For BACnet, LonWorks or Modbus parameters, go to Service > BMS Config.

DDC Controller for Tempered Air Products

H. Manufacturer

b. I/O Configuration

The I/O Configuration menu allows adjustment of all controller inputs and outputs. This menu is similar to the Probe Adjustment menu, except that it additionally allows adjustment of the factory default ‘normal’ states of the digital inputs and the direction of the analog outputs. Additionally, it allows adjustment of the physical location of each I/O. ADJUSTMENT OF I/O PHYSICAL LOCATION MUST ONLY BE DONE UNDER FACTORY GUIDANCE! IMPROPER ADJUSTMENT MAY RESULT IN SYSTEM DAMAGE!

Analog Input

Outside Temperature En: ON Ch: B005 Normal NTC

Offset: 0.0°F Value: 70.5°F

This is an example of an analog input configuration screen.

In the I/O configuration screens, the user can alter the physical location and type of each point.

Similar configuration screens appear for the remaining I/O.

Alarm Time Delay

Outside Temperature Input B0005: 73.5°F

Out of Range Alarm Power Delay: 30s

Run Delay: 30s Units: Temperature

H. Manufacturer

c. Factory Settings

Economizer Controller

Allow mechanical cooling during econ? Yes

Wheel/Bypass Damper: Offset from minOA: 5% Hysteresis: 3%

Digital Input

Remote On/Off Enable: ON Channel: 4

Action: CLOSED Delay: 0s Status: Closed

Relay Output

Defrost Enable: Yes Channel: 1 Status: OFF

Analog Output Conﬁg

Cool: Enable: Yes Channel: 3 Action: DIRECT

Minimum: 0.0vdc Maximum: 10.0vdc

The Factory Settings menu allows adjustment of parameters that are critical for proper unit operation. Adjustment of these parameters is only recommended with factory guidance. To access the Factory Settings menu, enter the manufacturer password (Default=1000).

THIS SCREEN ALLOWS THE ADJUSTMENT OF THE ECONOMIZER FUNCTION.

This screen only appears if an economizer mode was selected with the unit.

If the unit was selected with cooling and economizer, the user has the option to allow mechanical cooling during the economizer mode.

If the unit is equipped with an energy wheel and bypass dampers, the bypass dampers will open and the energy wheel will turn off once the modulating outdoor air dampers have opened more than the offset.

Disable Exhaust Fan

Exhaust fan available only during econ mode?

THIS SCREEN ALLOWS THE USER TO DISABLE THE EXHAUST FAN EXCEPT IN

ECONOMIZER MODE

This screen only appears if economizer mode is selected, the unit has recirculation, and the exhaust fan is tracking the outdoor air dampers.

This functionality allows the exhaust fan to track the outdoor air damper only during economizer mode.

DDC Controller for Tempered Air Products

Defrost Cycle Setup

Defrost minimum cycle times.

Defrost mode: 5min Normal mode: 30min

THIS SCREEN ALLOWS THE ADJUSTMENT OF THE DEFROST CYCLE TIMERS.

This screen only appears if Timed Exhaust Frost Control or Energy Wheel Cycle Frost Control was provided with the unit.

The ON/OFF times prevent the build up of frost on the energy wheel if frost conditions are present.

Cooling Controller

THIS SCREEN ALLOWS ADJUSTMENT OF THE COOLING PI CONTROL LOOP.

This screen only appears if cooling option was provided with the unit.

Integration: 300s Band: 20°F

The controller utilizes a PI loop control for cooling. This allows for less sporadic changes in supply temperature, resulting in a smooth reaction to changing conditions. To speed up reaction time, decrease the integration time. For slower reaction time, increase the integration time. When making adjustments, make them in small increments and test the system to determine if the new setting is adequate prior to further adjustment. The band is the range that the integration will occur between.

Cold Coil Protection

Temp Diff: 5.5°F Lockout Delay: 10s Lockout Time: 600s

THIS SCREEN ALLOWS THE ADJUSTMENT OF THE COLD COIL FREEZE-UP PROTECTION

PARAMETERS.

This screen only appears if DX cooling was provided with the unit.

This sequence protects the evaporator coil from freezing up in cooling mode when the discharge air sensor is registering false readings.

Temp Diff: The minimum supply air temperature setting (see page 15) minus the temp diff setting represents the cold coil low temperature limit.

Lockout Delay: If the cold coil temperature drops below the low temperature limit for the set lockout delay, the cooling loop will reference the cold coil temperature in lieu of the discharge air sensor to prevent freeze ups.

Lockout Time: This is the amount of time the discharge air sensor will be locked out during the cold coil protection sequence.

After three lockouts, the unit will go into alarm and the discharge air sensor will be locked out until the alarm is cleared.

Compressor Setup

# of stages: 2

Rotation: LIFO

Digital Compressor

Minimum OFF: 1.0vdc Minimum ON: 1.9vdc Maximum: 5.0vdc

Delay OFF: 60s Max Power Start: 120s

DDC Controller for Tempered Air Products

THIS SCREEN DISPLAYS THE NUMBER OF STANDARD COMPRESSOR STAGES PROVIDED

WITH THE UNIT AND SHOWS THE ROTATION SEQUENCE.

This screen only appears if DX cooling was provided with the unit.

The number of stages displayed is equal to the number of non-modulating compressors. Factory default compressor rotation is LIFO (Last In, First Out). Compressor rotation can not be changed on units equipped with: Digital Scrolls, Hot Gas Reheat or Heat Pump.

THIS SCREEN DISPLAYS THE DIGITAL SCROLL COMPRESSOR PARAM ETERS .

This screen only appears if a digital scroll compressor was provided with the unit.

Minimum OFF: This is the minimum voltage the controller outputs when the digital scroll is disabled/OFF

Minimum ON: This is the minimum voltage the controller outputs when the digital scroll is enabled/ON.

Maximum: This is the maximum voltage the controller outputs when the digital scroll is operating at full capacity.

Delay OFF: Delays shutting off digital scroll by this duration. Max Power Start: Upon starting, the digital scroll will run at full capacity for this

duration. This ensures the refrigeration system is at proper conditions, prior to modulation.

Compressor Timers

Minimum ON: 30s Minimum OFF: 180s Between Stages: 30s

THIS SCREEN DISPLAYS THE COMPRESSOR MINIMUM ON AND OFF TIMES.

This screen only appears if DX cooling was provided with the unit.

The compressor minimum ON/OFF times prevents short cycling of the compressors.

Compressor Staging

Stage1: ON @ 50% OFF 0% Stage2: ON @ 100% OFF 50%

THIS SCREEN DISPLAYS WHEN EACH COMPRESSOR IN A SINGLE OR DUAL STAGE DX

UNIT WILL ENGAGE/DISENGAGE.

This screen only appears if DX cooling was provided with the unit.

Each compressor will engage and disengage based upon the percentage of cooling capacity the controller needs.

Heater Controller

THIS SCREEN ALLOWS ADJUSTMENT OF THE HEATING PI CONTROL LOOP.

This screen only appears if heating option was provided with the unit.

Integration: 300s Band: 60°F

Off Delay: 60s

The controller utilizes a PI loop control for heating. This allows for less sporadic changes in supply temperature, resulting in a smooth reaction to changing conditions. To speed up reaction time, decrease the integration time. For slower reaction time, increase the integration time. When making adjustments, make them in small increments and test the system to determine if the new setting is adequate prior to further adjustment. The band is the range that the integration will occur between. The off delay allows the heating output to temporarily overshoot the setpoint without dropping the call for heat to prevent unwanted cycling.

Heater Reheat

Will heater be used for reheat during dehumidification? Reheat: Disable

Heater Reheat 2

Will heater be used for reheat along with hot gas? Heater: Disable

THIS SCREEN ALLOWS THE USER TO ENABLE THE HEATER FOR REHEAT PURPOSES.

This screen appears if a heating option was provided and the unit does NOT have hot gas reheat OR a heat pump.

If it is desired that the heater be used to reheat the air off of the cooling coil when in dehumidification, adjust this screen so the heater is ENABLED for reheat.

THIS SCREEN ALLOWS THE USER TO ENABLE THE HEATER TO PROVIDE REHEAT IN

ADDITION TO HOT GAS REHEAT

This screen appears if hot gas reheat and a heating option was provided (except heat pump).

Setting the heater parameter to enable allows the heating option to provide additional reheat beyond what the hot gas reheat can provide. This would typically only be used if the supply air temperature is too cold.

DDC Controller for Tempered Air Products

Hot Gas Controller

THIS SCREEN ALLOWS ADJUSTMENT OF THE HOT GAS REHEAT PI CONTROL LOOP.

This screen only appears if hot gas reheat was provided with the unit.

Integration: 300s Band: 20°F

The controller utilizes a PI loop control for reheat. This allows for less sporadic changes in supply air temperature, resulting in a smooth reaction to changing conditions. To speed up reaction time, decrease the integration time. For slower reaction time, increase the integration time. When making adjustments, make them in small increments and test the system to determine if the new setting is adequate prior to further adjustment. The band is the range that the integration will occur between.

Hot Gas Reheat Timers

Hot gas reheat coil minimum on/off time: 10min

Flush cycle: 30min Duration: 1min

Mod Hot Gas Setup

Minimum ON: 4.0vdc Maximum ON: 10.0vdc

THIS SCREEN ALLOWS ADJUSTMENT OF THE HOT GAS REHEAT TIMERS.

This screen only appears if ON/OFF hot gas reheat or hot gas reheat with flush was provided with the unit.

If equipped with ON/OFF control, the minimum ON/OFF timers prevent short cycling of the coil, allowing for better oil distribution through the DX system.

CONSULT THE FACTORY BEFORE CHANGING THE MINIMUM ON/OFF TIMES.

For modulating valves that require a refrigerant flush, the controller will provide a momentary flush of the hot gas reheat system. This prevents the build up of oil in the reheat coil. The flush sequence starts by fully opening the reheat valve for a period of Duration (Factory Default = 1 minute). Once the flush duration is complete, the valve resumes modulation for a period of Flush cycle (Factory Default = 30 minutes).

THIS SCREEN ALLOWS ADJUSTMENT OF THE MODULATING HOT GAS REHEAT.

This screen appears if modulating hot gas reheat was provided (except heat pump).

Supply Reset Control

THIS SCREEN ALLOWS ADJUSTMENT OF THE SUPPLY RESET PI CONTROL LOOP, FOR ROOM TEMP CONTROL.

Integration: 1200s Band: 10°F

This screen only appears if a Room Temp Sensor is wired to the controller.

The controller utilizes a PI loop control for supply reset based on room temp. This allows for less sporadic changes in supply air temperature, resulting in a smooth reaction to changing conditions. To speed up reaction time, decrease the integration time. For slower reaction time, increase the integration time. When making adjustments, make them in small increments and test the system to determine if the new setting is adequate prior to further adjustment. The band is the range that the integration will occur between.

Heat/Cool Delay

Time delay between heating, cooling &/or economizer modes. Delay: 180s

DDC Controller for Tempered Air Products

THIS SCREEN ALLOWS ADJUSTMENT OF THE DELAY BETWEEN HEAT AND COOL

MODES.

This time delay prevents short cycling between heating, cooling and/or economizer modes.

Unoccupied Mode Setup

Type: Cycle Supply Fan Source: Input ID6 Heat Off Delay: 60s Open OA damper during unocc cycle?: NO

THIS SCREEN DISPLAYS ADDITIONAL PARAMETERS THAT MAY BE USED DURING

UNOCCUPIED FAN CYCLI NG .

After the unoccupied heating set point has been satisfied, the supply fan will continue to run for the Heat Off Delay.

On 100%OA MUA units, the OA damper can be configured to open to allow unoccupied fan cycling.

Unocc Override Setup

Contact: Momentary

Damper Setup

Allow the dampers to open for: 10 seconds before starting the fans.

Fan/Airﬂow Proving

Alarm delay: 30s (inputs ID1 & ID5)

THIS SCREEN ALLOWS THE USER TO CHANGE THE TEMPORARY OCCUPANCY OVERRIDE

CONTACT FROM MOMENTARY TO MAINTAINED.

The default temporary occupancy override functionality is a momentary contact at ID6 that will override unoccupied mode for a user adjustable 1, 2, or 3 hours. This screen allows the user to change the setting and allow the unit to override unoccupied mode as long as the contact at ID6 is closed. This works well in application that have a motion detector, rotary timers, etc.

THIS SCREEN ALLOWS ADJUSTMENT OF THE FAN START DELAY.

This timer allows the damper time to open before the fan start sequence begins. This prevents the fans from having to overcome higher static pressure when the damper(s) are opening. (Factory Default = 10 seconds)

THIS SCREEN ALLOWS ADJUSTMENT OF THE FAN AIRFLOW PROVING SWITCH TIME

DELAY.

Since the unit is only part of a complete system, the airflow(s) may momentarily change (ie. If a downstream damper closes). This delay is intended to prevent false loss of airflow alarms. (Factory Default = 30 seconds)

Fan Delay

Time delay between starting of supply & exhaust fans. Fan delay: 15s

Wheel Rotation Sensor

Alarm delay: 30s (input ID3)

THIS SCREEN ALLOWS ADJUSTMENT OF THE TIME DELAY BEFORE THE EXHAUST FAN

WHEN THE SUPPLY FAN STARTS.

This screen only appears if an energy wheel was provided with the unit.

The delay between the starting of supply and exhaust fans reduces the startup amp draw of the unit. The exhaust fan engages first, allowing the energy wheel to see space temperature conditions prior to the supply fan engaging. This allows the wheel to provide maximum preconditioning of the outdoor air. This also minimizes the potential of extreme outdoor air temperatures being supplied to the space, prior to the cooling or heating engaging.

THIS SCREEN ALLOWS ADJUSTMENT OF THE TIME DELAY FOR WHEEL ROTATION ALARM.

This screen only appears if an energy wheel was provided with the unit.

Similar to the Fan/Airflow Proving Switch alarm, the energy wheel rotation alarm delay allows time to elapse prior to the controller showing an alarm. The delay prevents a false alarm from occurring if the sensor does not sense the wheel rotation for the allotted time.

DDC Controller for Tempered Air Products

CO2 Controller

Integration: 600s Band 500

PPM

THIS SCREEN ALLOWS ADJUSTMENT OF THE CO2 CONTROL LOOP.

This screen only appears if unit is controlled by a CO2 sensor.

The controller utilizes a PI loop control for CO2 control. To speed up reaction time, decrease the integration time. For slower reaction time, increase the integration time. For less overshoot, increase the band. When making adjustments, make them in small increments and test the system to determine if the new setting is adequate prior to further adjustment.

Duct Pressure Controller

Integration: 15s Band 5.00”wc

Min On Time: 15s Overshoot Limit: YES Hi Limit Diff: 0.50”wc

Building Ps Controller

Integration: 200s Band .100”wc

THIS SCREEN ALLOWS ADJUSTMENT OF THE DUCT PRESSURE CONTROL LOOP.

This screen only appears if equipped with a duct pressure sensor.

The controller utilizes a PI loop control for Duct Pressure control. To speed up reaction time, decrease the integration time. For slower reaction time, increase the integration time. For less overshoot, increase the band. When making adjustments, make them in small increments and test the system to determine if the new setting is adequate prior to further adjustment.

To allow the duct pressure to stabilize, the supply fan will remain at minimum speed for Min On Time. This prevents unnecessary overshoot at start-up.

To minimize excessive duct pressurization, the Overshoot Limit can be enabled. This will allow the user to enter an offset from the duct pressure set point. If the duct pressure exceeds the set point by the value of Hi Limit Diff (Factory Default =

0.50 inch wc), the supply fan will reset to its minimum speed.

WARNING: MECHANICAL OVER-PRESSURIZATION SHOULD BE PROVIDED!

THIS SCREEN ALLOWS ADJUSTMENT OF THE BUILDING PRESSURE CONTROL LOOP.

This screen only appears if unit is equipped with a building pressure sensor.

The controller utilizes a PI loop control for Building Pressure control. To speed up the reaction time, decrease the integration time. For slower reaction time, increase the integration time. For less overshoot, increase the band. When making adjustments, make them in small increments and test the system to determine if the new setting is adequate prior to further adjustment.

I/O Screens

Enable all I/O screens? Yes

Temperature Scale

Select: Fahrenheit

Display Properties

Buzzer: Disable Backlight: Always On Timeout: 300s

DDC Controller for Tempered Air Products

THIS SCREEN ENABLES THE VISIBILITY OF ALL I/O RELATED SCREENS.

The controller automatically hides screens related to irrelevant I/O points. Enabling this functionality will give the user visibility of all i/O related screens and will also make these values available for monitoring on a BMS.

THIS SCREEN ALLOWS THE USER TO ADJUST WHAT UNIT SYSTEM THE CONTROLLER

SHOULD DISPLAY AND SOME OTHER DISPL AY PROPERTIES.

The temperature unit of measurement can either be set to Fahrenheit or Celsius. If using Celsius, the user will need to manually convert the factory default parameters in each menu.

The display buzzer is only applicable when an optional remote interface panel is attached to the controller. If an alarm were to occur, the remote display panel would begin buzzing loudly (if the buzzer was enabled) and would show the alarm status.

The controller and/or remote display LED backlight can be configured to shut off after the Timeout period. Otherwise, the LED backlight will always be on.

H. Manufacturer

d. Initialization

The Initialization Menu allows the user to save and restore the controllers default parameters. The controller can be restored with either the Manufacturer’s default parameters from shipment, or an unconfigured factory default.

Factory Settings

THIS SCREEN ALLOWS THE USER TO SAVE AND RESTORE THE FACTORY DEFAULT

PARAMETERS STORED IN MEMORY.

The Factory Settings include the Factory default parameters and the unit setup

Save? No Restore? No

New Password

Insert new manufacturer password (PW2): 0000

Initialization

DEFAULT INSTALLATION Erase user settings and install global default values: No

code. If the user would like to restore to these parameters, move the cursor to the Restore position and change to YES.

THIS SCREEN ALLOWS THE USER TO CHANGE THE MANUFACTURER PASSWORD (PW2)

THIS SCREEN ALLOWS THE USER TO RESTORE BACK TO THE ORIGINAL FACTORY

DEFAULT PARAMETERS.

Restoring to the original default parameters will result in a non-customized controller. The user should not restore to these settings unless instructed by the factory.

Remote Display (pGD1)

The pGD1 is an optional remote display for use with Greenheck microprocessor controllers. The remote display allows for remote monitoring and adjustment of parameters of the unit mounted controller. The remote display allows identical access to menus and screens as the unit mounted controller display.

Specifications

Carel Model PGD1000W00

Power Supply

Max distance from unit controller 150 feet

Required Cable 6P6C RJ25/RJ12 Cable (straight)

Operating Conditions

Display Type Backlit LED with lighted buttons

Installation

The remote display connects to the unit mounted controller through a six-wire RJ25 or RJ12 telephone cable (straight). When ordered from the factory, a 10 ft. cable is provided with the remote display. The display and cable can be used to assist with start-up and maintenance.

Connecting Cable

If mounted remotely, the factory cable can either be extended or replaced with a longer cable to obtain the necessary distance. The resulting cable connections should be a “straight through cable,” where pins on one end correspond identically to the pins on the opposite end. If making your own cable, use the same pin-out for each end.

Power supplied from unit controller through RJ25 cable

-4°F to 140°F, 90%RH (non-condensing)

6 12

DDC Controller for Tempered Air Products

Points List • LonWorks®

Type NV_Index/Bit Name NV Type NV

Analog 19 nvoOutsideTemp 105 Read Outdoor Air Temp (###.#°F) Analog 20 nvoSupplyAirTemp 105 Read Supply Air Temp (###.#°F) Analog 21 nvoColdCoilDisch 105 Read Cold Coil Temp (###.#°F) Analog 22 nvoRoomTemp 105 Read Room AirTemp (if installed) (###.#°F) Analog 23 nvoOA_Humidity 81 Read Outdoor Relative Humidity (###.#%) Analog 24 nvoRoomHumidity 81 Read Room Relative Humidity (###.#%) Analog 3 nviTempSetPt 105 Write Temperature SetPt (read/write) (###.#F) ( Analog 25 nvoActiveTempSP 105 Read Active Temperature Set Point (###.#F) Analog 4 nviDehumidSetPt 81 Write Dehumidiﬁcation SetPt (write) (##.#F, ##.#%) ( Integer 30 nvoStatus 8 Read Note 1 (See below) Integer 31 nvoHeating 81 Read Heater output (0-100%) Integer 21 nvoCooling 81 Read Cooling output (0-100%) Integer 33 nvoWheel 81 Read Energy recovery wheel speed (0-100%) Integer 34 nvoReheat 81 Read Hot gas reheat output (0-100%) Integer 35 nvoCO2_Level 29 Read CO2 Levels (ppm) Integer 6 nviCO2_SetPt 29 Write CO2 Set Point (ppm) Integer 36 nvoSupVFDSpeed 81 Read Supply Fan VFD Speed (0-100%) Integer 7 nviSF_SetPt 81 Write Supply Fan VFD Set Point (0-100%) Integer 37 nvoExhVFDSpeed 81 Read Exhaust Fan VFD Speed (0-100%) Integer 8 nviEF_SetPt 81 Write Exhaust Fan VFD Set Point (0-100%) Integer 38 nvoOADamperPos 81 Read Outdoor Damper Position (0-100%) Integer 9 nviOADamperSetPt 81 Write Minimum OA Damper Position (0-100%) Integer 39 nvoDuctPressure 8 Read Supply Duct Pressure (#.##"WC) Integer 10 nviDuctPsSetPt 8 Write Supply Duct Pressure Set Point (value/100=#.##" WC) Integer 40 nvoBldgPressure 9 Read Building Pressure (value/1000 = 0.###" WC) Integer 11 nviBldgPsSetPt 9 Write Building Pressure Set Point (value/1000 = 0.###" WC)

Digital 41 nvoOnOffStat 95 Read Unit ON/OFF status Digital 42 nvoSupplyFan 95 Read Supply fan status Digital 43 nvoExhaustFan 95 Read Exhaust fan status Digital 44 nvoOccupancyStat 95 Read Occupancy Status (0=Unoccupied, 1=Occupied)

Digital 45 nvoStageComp1 95 Read Stage Compressor #1 status Digital 46 nvoStageComp2 95 Read Stage Compressor #2 status Digital 47 nvoDefrostMode 95 Read Defrost mode status Digital 48 nvoDigScrollStat 95 Read Digital Scroll status Digital 12 nviStartStop 95 Write Unit start/stop command Digital 13 nviResetAlarms 95 Write Reset alarms command Digital 14 nviOccUnocc 95 Write Occupied/unoccupied command (0=occupied, 1=unoccupied) Digital 49 nvoGlobalAlarm 95 Read Global alarm indication (active when there is at least one alarm)

50 nvoAlarms 83 Alarms Digital (LSB) bit0 SupplyFanAlm Read Supply airﬂow proving alarm Digital bit1 WhlPressurAlm Read High wheel pressure (high airﬂow or dirty wheel) Digital bit2 WhlRotateAlm Read Wheel rotation alarm Digital bit3 ExhaustFanAlm Read Exhaust airﬂow proving alarm Digital bit4 FilterAlm Read Dirty ﬁlter alarm Digital bit5 CompTripAlm Read Compressor trip alarm Digital bit6 SupplyTempAlm Read Supply air temperature low limit alarm

51 SensorAlarm 95 A sensor has failed Digital (LSB) bit0 Read Sensor#1 out of range (outside air temperature) Digital bit1 Read Sensor#2 out of range (supply air temperature) Digital bit2 Read Sensor#3 out of range (cold coil leaving air temperature) Digital bit3 Read Sensor#4 out of range (room temperature) Digital bit4 Read Sensor#5 out of range (room humidity) Digital bit5 Read Sensor#6 out of range (outdoor humidity) Digital bit6 Read Sensor#7 out of range (building pressure sensor) Digital bit7 Read Sensor#8 out of range (duct pressure sensor) Digital bit8 Read Sensor#9 out of range (CO2 sensor) Digital bit9 Read Sensor#10 out of range (auxiliary temp)

pCOe Expansion Board Variables (Requires pCOe) Analog 26 nvoAux_AI1 9 Read pCOe Analog Input Probe Value 1 Analog 27 nvoAux_AI2 9 Read pCOe Analog Input Probe Value 2 Analog 28 nvoAux_AI3 9 Read pCOe Analog Input Probe Value 3 Analog 29 nvoAux_AI4 9 Read pCOe Analog Input Probe Value 4 Analog 5 nviAux_AO1 81 Write pCOe Auxiliary Analog Out (0-10V)

52 nvoAuxiliary_DI 83 pCOe Digital Inputs Digital (LSB) bit0 nvoAux_DI1 Read pCOe Auxiliary Digital Input1 Digital bit1 nvoAux_DI2 Read pCOe Auxiliary Digital Input2 Digital bit2 nvoAux_DI3 Read pCOe Auxiliary Digital Input3 Digital bit3 nvoAux_DI4 Read pCOe Auxiliary Digital Input4 Digital 15 nviAux_DO1 95 Write pCOe Auxiliary Digital Output1 Digital 16 nviAux_DO2 95 Write pCOe Auxiliary Digital Output2 Digital 17 nviAux_DO3 95 Write pCOe Auxiliary Digital Output3 Digital 18 nviAux_DO4 95

Unit Status Index

0 System Off 5 System On 10 System On - Economizer & Cooling 15 Unoccupied - Heating 20 Remote off 1 Initial Delay 6 Defrost Mode Active 11 System On - Dehumidifying 16 Unoccupied - Cooling 21 Alarm 2 Opening Dampers 7 System On - Economizer 12 System On - Dehumidifying & Reheat 17 Unoccupied -Dehumidifying 22 Temp Occupied 3 Exhaust Fan Starting 8 System On - Heating 13 Unoccupied - Unit off 18 Unoccupied -Dehumid&Reheat 4 Supply Fan Starting 9 System On - Cooling 14 Unoccupied - Unit on 19 Manual Override

Read (Unit to BMS) Write (BMS to unit)

Write pCOe Auxiliary Digital Output4

Description

See Set Point Menu)

DDC Controller for Tempered Air Products

Points List • Modbus / BACnet®

Type

Instance Name Units Register Analog 1 Outside_Air_Temp °F 40002 R Outdoor Air Temp (###.#°F) Analog 2 Supply_Air_Temp °F 40003 R Supply Air Temp (###.#°F) Analog 3 Cold_Coil_Leaving_Temp °F 40004 R Cold Coil Temp (###.#°F) Analog 4 Room_Air_Temp °F 40005 R Room AirTemp (if installed) (###.#°F) Analog 5 Outside_Humidity percent 40006 R Outdoor Relative Humidity (###.#%) Analog 6 Room_Humidity percent 40007 R Room Relative Humidity (###.#%) Analog 11 Temp_Set_Point °F 40012 R/W Temperature SetPt (read/write) (###.#F) (See Set Point Menu) Analog 12 Active_Temp_Set_Point °F 40013 R Active Temperature Set Point (###.#F) Analog 13 Dehumid_Set_Point percent 40014 R/W Dehumidiﬁcation SetPt (read/write) (##.#F, ##.#%) (See Set Point Menu) Integer 1001 Unit_Status_Index no-units 40210 R Note 1 (See below) Integer 1002 Heating_Control_Loop percent 40211 R Heater output (0-100%) Integer 1003 Cooling_Control_Loop percent 40212 R Cooling output (0-100%) Integer 1004 Energy_Wheel_Speed percent 40213 R Energy recovery wheel speed (0-100%) Integer 1005 Reheat_Control_Loop percent 40214 R Hot gas reheat output (0-100%) Integer 1006 CO2_Level ppm 40215 R CO2 Levels (ppm) Integer 1007 CO2_Set_Point ppm 40216 R/W CO2 Set Point (ppm) Integer 1008 Supply_VFD_Speed percent 40217 R Supply Fan VFD Speed (0-100%) Integer 1009 Supply_VFD_SetPt percent 40218 R/W Supply Fan VFD Set Point (0-100%) Integer 1010 Exhaust_VFD_Speed percent 40219 R Exhaust Fan VFD Speed (0-100%) Integer 1011 Exhaust_VFD_SetPt percent 40220 R/W Exhaust Fan VFD Set Point (0-100%) Integer 1012 OA_Damper_Position percent 40221 R Outdoor Damper Position (0-100%) Integer 1013 OA_Damper_SetPt percent 40222 R/W Minimum OA Damper Position (0-100%) Integer 1014 Duct_Pressure no-units 40223 R Supply Duct Pressure (#.##"WC) Integer 1015 Duct_Pressure_SetPt no-units 40224 R/W Supply Duct Pressure Set Point (value/100=#.##" WC) Integer 1016 Building_Pressure no-units 40225 R Building Pressure (value/1000 = 0.###" WC) Integer 1017 Building_Pressure_SetPt no-units 40226 R/W Building Pressure Set Point (value/1000 = 0.###" WC)

Digital 1 On_Off_Stat Off On 10002 R Unit ON/OFF status Digital 2 Supply_Fan_Status Off On 10003 R Supply fan status Digital 3 Exhaust_Fan_Status Off On 10004 R Exhaust fan status Digital 4 Occupancy_Status Unoccupied Occupied 10005 R Occupancy Status (0=Unoccupied, 1=Occupied)

Digital 5

Digital 6

Digital 7 Defrost_Mode Off On 10008 R Defrost mode status Digital 8 Digital_Scroll_Status Off On 10009 R Digital Scroll status Digital 10 Unit_Start_Stop Stop Start 10011 R/W Unit start/stop command

Digital 11 Reset_Alarms Don't Reset Reset Alarms 10012 R/W Reset alarms command Digital 12 Occupied_Unoccupied Occupied Unoccupied 10013 R/W Occupied/unoccupied command (0=occupied, 1=unoccupied) Digital 20 Global_Alarm Off Alarm 10021 R Global alarm indication (active when there is at least one alarm) Digital 21 Supply_air_proving Off Alarm 10022 R Supply airﬂow proving alarm Digital 22 High_Wheel_Pressure Off Alarm 10023 R High wheel pressure (high airﬂow or dirty wheel) Digital 23 Wheel_Rotation Off Alarm 10024 R Wheel rotation alarm Digital 24 Exhaust_air_proving Off Alarm 10025 R Exhaust airﬂow proving alarm Digital 25 Dirty_ﬁlter Off Alarm 10026 R Dirty ﬁlter alarm Digital 26 Compressor_trip Off Alarm 10027 R Compressor trip alarm Digital 27 Supply_air_low_limit Off Alarm 10028 R Supply air temperature low limit alarm Digital 28 Sensor1_out_of_range Off Alarm 10029 R Sensor#1 out of range (outside air temperature) Digital 29 Sensor2_out_of_range Off Alarm 10030 R Sensor#2 out of range (supply air temperature) Digital 30 Sensor3_out_of_range Off Alarm 10031 R Sensor#3 out of range (cold coil leaving air temperature) Digital 31 Sensor4_out_of_range Off Alarm 10032 R Sensor#4 out of range (room temperature) Digital 32 Sensor5_out_of_range Off Alarm 10033 R Sensor#5 out of range (room humidity) Digital 33 Sensor6_out_of_range Off Alarm 10034 R Sensor#6 out of range (outdoor humidity)

Digital Digital 35 Sensor8_out_of_range Off Alarm 10036 R Sensor#8 out of range (duct pressure sensor) Digital 36 Sensor9_out_of_range Off Alarm 10037 R Sensor#9 out of range (CO2 sensor) Digital 37 Sensor10_out_of_range Off Alarm 10038 R Sensor#10 out of range (auxiliary temp)

Analog 21 Aux_AI1 °F or Percent 40022 R pCOe Analog Input Probe Value 1 Analog 22 Aux_AI2 °F or Percent 40023 R pCOe Analog Input Probe Value 2 Analog 23 Aux_AI3 °F or Percent 40024 R pCOe Analog Input Probe Value 3 Analog 24 Aux_AI4 °F or Percent 40025 R pCOe Analog Input Probe Value 4 Analog 25 Aux_AO1 percent 40026 R/W pCOe Auxiliary Analog Out (0-10V) Digital 51 Aux_DI1 Off On 10052 R pCOe Auxiliary Digital Input1 Digital 52 Aux_DI2 Off On 10053 R pCOe Auxiliary Digital Input2 Digital 53 Aux_DI3 Off On 10054 R pCOe Auxiliary Digital Input3 Digital 54 Aux_DI4 Off On 10055 R pCOe Auxiliary Digital Input4 Digital 55 Aux_DO1 Off On 10056 R/W pCOe Auxiliary Digital Output1 Digital 56 Aux_DO2 Off On 10057 R/W pCOe Auxiliary Digital Output2 Digital 57 Aux_DO3 Off On 10058 R/W pCOe Auxiliary Digital Output3 Digital 58 Aux_DO4 Off On 10059 R/W pCOe Auxiliary Digital Output4

BACnet Device Instance: 77000 (default)

Analog = AV, Integer = AV, Digital = BV

Inactive_Text Active_Text

Stage_Compressor1_

Status

Stage_Compressor2_

Status

34 Sensor7_out_of_range Off Alarm 10035 R Sensor#7 out of range (building pressure sensor)

Off On 10006 R Stage Compressor #1 status

Off On 10007 R Stage Compressor #2 status

pCOe Expansion Board Variables (Requires pCOe)

Unit Status Index

Modbus

Address: 1

Read Write

Description

DDC Controller for Tempered Air Products

I/O (pCOe)

The pCOe is an I/O module that can be used to monitor additional statuses within the unit or provide commands. The pCOe allows the user to

24 VAC Power

Digital Inputs

Linked Analog Inputs

(NTC, 0/1VDC, 0/20mA, 4/20mA, 0/5VDC)

view and control:

• 4 Digital Inputs

• 4 Digital Outputs

0/10 VDC

Analog Output

Digital

Outputs

• 4 Analog Inputs

• 1 Analog Output

The inputs and outputs can be monitored and manually controlled

Linked Analog Inputs

(NTC, 0/1VDC, 0/20mA, 4/20mA, 0/5VDC)

either via the controller display or Building Management System. See Points List for detailed point information.

Setup

In order for the controller to communicate with the pCOe, several parameters must be adjusted. If you have a pCOe installed from the factory, the controller is already set up for communication with the main controller.

Unit Expansion I/O

Enable Expansion Yes

Analog Inputs pCOe1

Aux AI Pair 1 Channels: B1 & B2 Type: Carel NTC

Analog Input pCOe1

Aux AI Pair 2 Channels: B3 & B4 Type: 4 . . 20 mA

B3 Min: 0.0 B3 Max: 10.0 B4 Min: 0.0 B4 Max: 10.0

Enabling the pCOe in the Main Controller. - To enable the pCOe expansion I/O module, go to Manufacturer > Configuration. You will have to enter the Manufacturer password (Default = 1000). Enabling the pCOe expansion module allows additional screens to appear in other menus (see below).

Configuring the pCOe Analog Inputs. - The analog inputs are grouped in pairs (Channels B1-B2 and Channels B3-B4). Each pair must be configured as the same analog input type (Carel NTC, 0/10 VDC, 0/20 mA, 4/20 mA or 0/5 VDC).

To setup the analog inputs:

1. Go to Manufacturer > I/O Configuration > Analog Inputs.

2. Find the pCOe Analog input screens.

3. Select desired channels and input type. If only one channel is to be used, select the desired channel to prevent nuisance sensor alarms.

If using a non-Carel NTC type, scale the input to match the probe range.

Digital Inputs pCOe1

Channel ID1: Closed Channel ID2: Closed Channel ID3: Closed Channel ID4: Closed

Analog Inputs pCOe1

Input B1: 32.0ºF Input B2: 32.0ºF Input B3: 0.0°F Input B4: 0.0°F

DDC Controller for Tempered Air Products

Digital Outputs pCOe1

Output NO1: OFF Output NO2: OFF Output NO3: OFF Output NO4: OFF

Viewing pCOe I/O Values. - To view input values, go to the Input/Output menu.

The pCOe I/O values can be viewed on the BMS. The digital and analog outputs can be changed through the BMS. See Points List for more details.

Analog Outputs pCOe1

Output Y1: 0.0vdc

Troubleshooting

Display is hard to read.

Remote display panel displays “NO LINK” or is blank.

Red alarm button is flashing.

Controller resets itself or is not on.

Menus are locked with a password.

Temperature sensor failure.

Unit Controller Display: Hold

Esc

ESC and ENTER at the same time, while

pressing DOWN or UP to adjust display contrast.

Remote Display: Hold pressing

Hold

DOWN or UP to adjust display contrast.

DOWN, UP and ENTER for 4 seconds. Set the display address to 32.

ALARM,

Prg

PRG, and

Esc

ESC at the same time, while

The display requires a standard 24 AWG six conductor phone cable connected to the unit controller.

Press the ALARM button to review and clear unit alarms. Enter the DATA LOGGER menu to view previous alarms.

Check the supply voltage to the controller at terminals G-G0. The board requires 24VAC. Check the 24VAC transformer in the unit control center.

The factory default Manufacturer Password = 1000. The factory default Service Password = 1000.

Check the analog input terminal block (labeled terminals B1, B2, B3, etc) for loose wires. Disconnect temperature sensors to check sensor resistance.

NTC Temperature Sensor Chart

120

110

100

Temperature (ºF)

4 6 8 10 12 14 16 18 20 22 24 26 28

Resistance (k:)

DDC Controller for Tempered Air Products

BACnet® MSTP Quick Start

The card is loaded with the following default BACnet MSTP parameters.

Parameter Factory Minimum Maximum

Device Instance 77000 0 4194303

Station Address 0 0 127

Max Master 127 0 127

Max Info Frames 20 0 255

Baudrate 38400 9600-19200-38400-76800

G. Service

c. BMS Config

To view the current parameters, go the BMS Config menu within the controller by pressing the

Prg

BMS Conﬁguration

key.

To access the BMS Config sub-menu, enter

Protocol: BACnet MSTP BACnet Plugin? YES

the service-password (Default=1000).

Protocol must be BACnet MSTP and

MSTP SETUP

Instance: 77000 Baudrate 38400

MAC Addr: 0 MaxMasters: 127 MaxInfoFrames: 20

BACnet Plugin must be YES.

Press the

button arrow to view next screen.

Current BACnet MSTP parameters should be

BACnet Read/Write

Function: Read Update? Yes *Cycle unit power to confirm

write command.

displayed. If values appear to be zero, follow the procedure below.

To read current settings:

1. Power on controller

and allow several minutes to initialize.

2. Go to BMS Config menu and view BACnet Read/ Write screen.

3. Change Function to Read and Update? to YES.

setting the Function to READ.

To change BACnet MSTP parameters:

1. Power on the controller and allow several minutes to

initialize.

2. Go to BMS Config menu and view MSTP SETUP screen.

3. Move cursor to desired parameter by pressing the

buttons. Press to select the parameter

to change. Press the

buttons to adjust the

parameter. Press to save adjusted value.

4. Once desired parameters have been entered, go to BACnet Read/Write screen. Change Function to Write and Update? to YES.

5. Reboot the controller by cycling power to the unit. Allow several minutes for the controller to initialize.

6. View MSTP parameters. If changed values did not save, contact the factory.

The communication card

Status LED RS485 LED

is located in the Serial Card port on the face of

the controller. The card includes two sets of LED lights for communication troubleshooting.

Push Button

Status LED: Indicates the status of communication between the card and controller.

• Quick green-off-green if communication with controller is ok.

• Slow red-off-red if communication is not established.

RS485 LED: Indicates the status of communication with the BACnet MSTP network. Wait for 40 seconds to determine status of communication.

• Green with occasional red, communication is OK.

• Green and red both on, communications is not established.

Communication Troubleshooting

See Carel Data sheet for more info.

If attempting to communicate with the controller over BACnet MSTP, refer to the card LEDs for system information.

Status LED slow red blink

• Confirm card is firmly plugged in.

• Confirm BMS Protocol is set to BACnet MSTP.

RS485 LED green and red both on

• Confirm system and card baudrate are the same.

• Confirm card Max Master is equal to or greater than the Station (MAC) Address of the Master with the highest address.

Recalling Factory Parameters

Follow this procedure to revert to factory parameters for one power cycle. When restarted, the card will resume using the previous user parameters.

1. With controller off, hold the push button located on the BACnet MSTP card, while powering the controller back on.

2. Continue to hold the button, while watching the Status LEDs. Wait for the Status LEDs to blink red slowly, and release before the third slow flash.

3. Wait for about one minute for the factory parameters to be loaded.

DDC Controller for Tempered Air Products

BACnet® IP/Eth Quick Start

*The BACnet IP/Eth card is configured for DHCP from the factory.

To view the current parameters, go the BMS Config menu within the controller by pressing the

G. Service

c. BMS Config

To access the BMS Config sub-menu, enter the service password

Prg

key.

(Default=1000).

BMS Conﬁguration

Protocol must be BACnet IP/Eth and

Protocol: BACnet IP/Eth BACnet Plugin? YES

BACnet Plugin must be YES.

Press

arrow button to

view next screen.

TCP/IP SETUP

Instance: 77000 IP set by: DHCP

IP: 128.1.104.134 Subnet: 255.255.000.000 Gatewy: 128.1.0.12

Current BACnet IP parameters should be displayed. If values appear to be zero, follow the procedure below.

To read current

TCP/IP Setup

parameters:

1. Power on controller and

DNS 1: 193.168.001.001 DNS 2: 193.168.001.001 Type: IP

allow several minutes to initialize.

2. Go to BMS Config menu and view BACnet Read/Write screen.

BACnet Read/Write

Function: Read Update? Yes *Cycle unit power to confirm

write command.

3. Change Function to

Read and Update? to YES.

Current BACnet IP parameters should now

be displayed in the BACnet TCP/IP SETUP screen. If all values appear to be zeros, consult the factory. (Make sure you have allowed several minutes for the controller to initialize).

*Values may appear to be zero prior to setting the Function to READ.

To change BACnet TCP/IP parameters:

1. Power on the controller and allow several minutes

to initialize.

2. Go to BMS Config menu and view TCP/IP SETUP

screen.

3. Move cursor to desired parameter by pressing the

buttons. Press to select the parameter to change. Press the parameter. Press

to save adjusted value.

buttons to adjust the

4. Once desired parameters have been entered, go to BACnet Read/Write screen. Change Function to Write and Update? to YES.

5. Reboot the controller by cycling power to the unit. Allow several minutes for the controller to initialize.

6. View TCP/IP parameters. If changed values did not save, contact the factory.

The communication card is located in the Serial Card port on the face of the controller. The card

MAC address

Status

LED

Ethernet

LED

includes two sets of LED lights for communication troubleshooting.

Push Button

Status LED: Indicates the status of communication between the card and controller.

• Quick green-off-green if communication with controller is ok.

• Slow red-off-red if communication is not established.

Ethernet LED: Indicates the status of communication with the network. Wait for 40 seconds to determine status of communication.

• Flashing green, communication is OK.

• Steady red, communications is not established.

Communication Troubleshooting

See Carel Data sheet for more info.

If attempting to communicate with the controller over BACnet IP/Eth, refer to the card LEDs for system information.

Status LED slow red blink

• Confirm card is firmly plugged in.

• Confirm BMS Protocol is set to BACnet IP/Eth.

Ethernet LED red on

• Confirm card is connected to the network.

Recalling Factory Parameters

Follow this procedure to revert to factory parameters for one power cycle. When restarted, the card will resume using the previous user parameters.

Factory Default IP address: 172.16.0.1

1. With controller off, hold the push button located on the BACnet IP/Eth card, while powering the controller back on.

2. Continue to hold the button, while watching the Status LED. Wait for the Status LED to blink red slowly, and release before the third slow flash.

3. Wait for about one minute for the factory parameters to be loaded.

4. Follow the procedure to read the current parameters to confirm factory defaults have been loaded.

DDC Controller for Tempered Air Products

Economizer Commissioning Tool

Service Menu

a. Information b. Overrides c. BMS Config

I/O Manual Control

E. Components A. Analog B. Digital Inputs

Analog Input

Outside Temperature ManualControl B005: ON ManualPosition: 57.1 Value 57.1

Econ Type

Tem p O n l y

Supply

Tem p

Source

Outdoor Air

Reset

Room Air

Reset

Outdoor Air

This tool includes information on commissioning the economizer functionality of the DDC controller. The instructions below are based on factory default values. Results may vary depending on the current settings of the unit.

The unit may delay up to three (3) minutes before going into economizer mode.

Commissioning the economizer functionality is done by overriding the outdoor air and supply air conditions to simulate a scenario in which economizer is used for cooling. NOTE: Overriding the physical inputs can be dangerous to the equipment. Use caution when adjusting these values and RESET POWER WHEN FINISHED!!!

The table below indicates the necessary override values for the corresponding sensor to simulate economizer. The ‘Supply Temp Source’ can be found on the ‘Supply Temp Set Point’ screen. Navigate to the Analog Inputs Override menu (Service -> Overrides -> Analog Inputs) and refer to the table below for the appropriate override value.

In situations where mechanical cooling is available during economizer, increase the outdoor air temperature to 57.1 F to unlock the cooling.

Tem p

53.0º F 75.0ºF 75.0ºF - -

53.0º F 75.0ºF 75.0ºF 75.0ºF -

Cold Coil

Tem p

Discharge

Tem p

Room Air

Tem p

Outdoor

Air Relative

Humidity

Temp and

Dew Point

Local/BMS 53.0ºF 75.0ºF 75.0ºF - -

Outdoor Air

Reset

Room Air

Reset

Local/BMS 53.0ºF 75.0ºF 75.0ºF - 30%

53.0º F 75.0 ºF 75.0ºF - 30%

53.0º F 75.0ºF 75.0ºF 75.0ºF 30%

DDC Controller for Tempered Air Products

Maintenance Log

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DDC Controller for Tempered Air Products

Our Commitment

As a result of our commitment to continuous improvement, Greenheck reserves the right to change speciﬁcations without notice.

Speciﬁc Greenheck product warranties are located on greenheck.com within the product area tabs and in the Library under Warranties.

AMCA Publication 410-96, Safety Practices for Users and Installers of Industrial and Commercial Fans, provides additional safety information. This publication can be obtained from AMCA International, Inc. at www.amca.org.

Phone: 715.359.6171 • Fax: 715.355.2399 • Parts: 800.355.5354 • E-mail: gfcinfo@greenheck.com • Website: www.greenheck.com

Greenheck Microprocessor Controller User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual