Greenheck G-240, G-300, G-200, G-200HP, G-180 User Manual

...
Centrifugal Roof Downblast Exhaust Fans
Models G and GB
• General Clean Air • Light Contaminants
• Seismic • High Wind • Variable Volume
performance data included
December
2020
Models G and GB
Spun Aluminum • Downblast
Centrifugal Roof Exhaust Fans
Model Comparison ......................3
Construction Features .................4-5
Emergency Smoke Control ...............6
Seismic ...............................6
High Wind & Hurricane ...................7
Vari-Green
Demand Control Ventilation ...............9
Roof Curbs, Options and Accessories . . 11-12
Typical Installations .................13-14
Model Number Code ...................14
®
Motor, Controls, Drive ......8-10
PERFORMANCE AND DIMENSIONS:
Direct Drive
Models G-060-160 ................15-28
Model G-180 ........................30
Models G-200-200HP ..............32-33
Model G-240 ........................36
Model G-300 ........................39
Belt Drive
Models GB-097-540 ...............19-47
Quick Build Programs ..................48
Our Commitment ......................48
Greenheck Fan Corporation certifies that the Models G and GB fans shown herein are licensed to bear the AMCA Seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 211 and Publication 311 and comply with the requirements of the AMCA Certified Ratings Program. The certified ratings for Models G and GB are shown on pages 15 - 47
G and GB models are listed for electrical (UL/cUL 705) File no. E40001
GB models for Emergency Smoke Control Systems (UL/cUL Listed for 500°F (260°C) for 4 hours and 1,000°F (538°C) for 15 minutes) File no. MH17511
*UL/cUL is optional and must be specified
Enjoy Greenheck’s extraordinary service, before, during and after the sale.
Greenheck offers added value to our wide selection of top performing, energy-efficient products by providing several unique Greenheck service programs.
• Our Quick Delivery program ensures shipment of our in-stock products within 24 hours of placing your order. Our Quick Build made-to-order products can be produced in 1-3-5-10­15-20 or 25-day production cycles, depending upon their complexity.
• eCAPS projects. It includes fan, louver and dedicated outdoor air systems (DOAS) selection, as well as a damper guide and toolbox.
• Greenheck’s free Computer Aided Product Selection (CAPS best in the industry, helps you conveniently and efficiently select the right products for the challenge at hand.
• Our 3D service allows you to download, at no charge, easy-to-use AutoDesk® Revit® 3D drawings for many of our ventilation products.
Find out more about these special Greenheck services at
®
online selection guides you to choose the best value product for your building
®
) program, rated by many as the
greenheck.com
2
Models G and GB
Spun Aluminum • Downblast
Centrifugal Roof Exhaust Fans
Model Comparison
Location Mounting Airflow Application
Model
Outdoor
Indoor
Roof Curb
Base/Floor
Hanging
Wall
Ceiling Mounted
Exhaust
Supply
Reversible
Recirculate
General/Clean Air
Contaminated Air
Spark Resistant
Grease (UL 762)
Smoke Control (UL)*High Wind**
Continuous High Temp
(above 200°F )
Drive
Type
Belt
Direct
Impeller
Type
Centrifugal
Propeller/Axial
Performance
Mixed Flow
Maximum Volume
(cfm)
Maximum Static
Pressure (in. wg)
G
99 9 99999
GB
9 9 9 999999
* Smoke control available on models: 100, 100HP, 120, 130, 140, 140HP, 160, 160HP, 200, 240, 300, 360, 420 and 480 ** High wind limited to sizes 300 and smaller
Greenheck models G and GB centrifugal roof exhaust fans provide the industry’s best performance and durability for general clean air applications where air is discharged downward, toward the roof surface.
• Broadest performance in the industry, up to
3.25in.wg (810 Pa) and 44,700 cfm (75,945 m
3
/hr).
• Most advanced motor cooling of any fan in its class.
Direct Drive, G
• Use for short and/or low resistance ductwork
Belt Drive, GB
• For average length and/or average resistance ductwork
• High volume/average pressure
• Performance as cataloged is ensured. All fan sizes are tested in our AMCA accredited laboratory, and all models are licensed to bear the AMCA Sound
High Pressure, G-HP and GB-HP
• For long and/or high resistance ductwork
and Air Performance seals.
• Low volume/high pressure
• UL Listed for electrical.
• Greenheck subjects these products to extensive life testing ensuring the fans will provide years of reliable performance.
14,500 2.75
44,700 3.25
3
Construction Features
Models G and GB
Standard Construction Features
A backward-inclined, non-overloading centrifugal wheel is utilized to generate high-
Wheel
1
Disconnect
2
Switch
Fan Shaft
3
Bearings
4
5
Motor Carefully matched to the fan load and mounted out of the airstream.
efficiency and minimal sound. Wheel cones are carefully matched to the venturi for maximum efficiency. Each wheel is robotically welded and statically and dynamically balanced for long life and quiet operation.
NEMA-1 switch is factory-mounted and wiring is provided from the motor as standard (other switches are available). All wiring and electrical components comply with the National Electrical Code
Precisely sized, ground and polished, so the first critical speed is at least 25% over the maximum operating speed. Where the shaft makes contact with bearings, tight tolerances result in longer bearing life.
100% factory tested and designed specifically for air handling applications with a minimum L
life in excess of 100,000 hours (L 50 life of 500,000 hours).
10
®
(NEC) and are either UL Listed or Recognized.
6
7
8
9
10
11
12
Not
Shown
13
14
15
Motor Cover
Motor Cooling
Lifting Points Various lifting points are located on the drive frame and bearing plate (on select sizes).
True Vibration Isolation
Drive Assembly
Lower Windband
Curb Cap
Internal Conduit Chase
Nameplate Permanent embossed aluminum plate for exact model and serial number identification.
Galvanized Birdscreen
Fan Shroud
Constructed of aluminum and attached with fasteners for easy removal and access to motor compartment and drive assembly.
Cooling fins located on top of the fan wheel draw outside air through a large space between the fan shroud and the motor cover directly into the motor compartment. Positive motor cooling with fresh air results in maximum motor life.
Vibration isolators, with no metal-to-metal contact, support the drive assembly and wheel for long life and quiet operation.
Belts, pulleys, and keys are oversized 150% of driven horsepower. Machined-cast pulleys are adjustable for final system balancing. Belts are static-free and oil-resistant.
Heavy-gauge aluminum with formed edges for added strength and provides weather resistance.
Curb cap (with integral deep spun venturi) is constructed of aluminum and is one-piece for a weather-tight fit.
A large diameter conduit for installing electrical wiring through the curb cap into the motor compartment.
Rigid wire protects the fan discharge from birds and small objects.
One-piece, heavy-gauge aluminum with a rolled bead for extra strength directs exhaust air downward.
Mounting Holes Curb cap has prepunched mounting holes to ensure correct attachment to the roof.
16
High Wind Construction Features
17
Internal Supports
Reinforced
18
Windband
Roof Curb (page 11)
4
Heavy-gauge supports and bracing are added for additional strength to withstand a load of 75 psf.
High wind fans include additional reinforcement for maximum strength.
High wind-load fans are certified for use with Greenheck model GPFHL, GPFHD, GPF or equivalent in high wind applications. Roof curbs ship separate for field installation with attachment details provided.
Construction Features
Models G and GB
6
7
5
MODEL G DIRECT DRIVE
11
1
6
14
13
12
DRIVE FRAME
(BELT DRIVE)
3
10
8
8
9
MODEL GB BELT DRIVE
17
8
18
4
2
16
15
5
Applications
s
Models G and GB
Emergency Smoke Control - GB
When you buy a Greenheck model GB with the smoke control option, you receive a fan with the industry’s best performance and durability for smoke control applications (as found in emergency smoke control systems).
GB smoke control models are:
100, 100HP, 120, 130, 140, 140HP, 160, 160HP, 200, 240, 300, 360, 420, 480
Seismic - G and GB
• UL/cUL Listed for 500°F (260°C) for 4 hours and 1,000°F (538°C) for 15 minutes.
• Half the weight of traditional smoke control fans, ideal choice for roof load concerns.
• Low profile, height is less than half of traditional smoke control fans, maximum of 52
1
2 inches
(1334 mm) from curb cap to top of the fan.
• Multiple applications, capable of exhausting general clean air and satisfying emergency smoke control regulations.
With changes in building codes and standards, more equipment is being required to be seismically certified in areas of the country not commonly thought of as being in seismically active zones.
The International Building Code (IBC) is designed to provide model code regulations that safeguard public health and safety in all U.S. communities. This code is intended to improve the performance and design of nonstructural systems subject to seismic events.
The State of California, one of the most active seismic areas in the United
States, has the Office of Statewide Health Planning and Development
(OSHPD) to regulate the design and construction of health care facilities
to ensure they are safe and capable of providing
services to the public after a seismic event.
OSHPD developed their own unique certification
process to incorporate the IBC and ASCE testing standards to ensure equipment remains operable after a seismic event.
Note: All G and GB models meet seismic
requirements.
Protocols designed for seismic standards:
All Greenheck seismically certified models have been tested using the most severe seismic event that is
Seismic Testing Criteria
California OSHPD Test Protocols
OSHPD Certification
6
found on the Spectral Response Map per IBC Figures 1613.5 (1-2). Our testing is performed under the worst case scenario using the highest mapped seismic load, highest level occupancy category, worst case site class, and highest code mandated importance factor, thereby allowing Greenheck’s seismically certified fans to be used anywhere in the United States under any conditions.
The California Office of Statewide Health Planning and Development (OSHPD) requires all certified models be shake table tested in accordance with ICC ES AC-156, in which the fans are physically subjected to the same or greater forces than they will see during a seismic event. Subjecting Greenheck model G and GB fans to this type of testing ensures the fans will operate without problems after a seismic event.
The OSHPD certification numbers and supporting documents can be viewed on OSHPD’s website ensuring that the fan has been subjected to and passed rigorous testing standards.
Applications
U.S. continent
Models G and GB
High Wind and Hurricane - G and GB
Greenheck is leading the High Wind Standard for roof top fans and ventilators. Forceful winds and wind-borne debris are the cause of most hurricane damage. Hurricane winds start at 75mph and can exert a force of 75poundspersquarefoot of pressure—or over 900pounds on a fan and curb. Forceful winds are not the only problem; wind-borne debris can also cause detrimental effects to objects and structures. High winds and extreme forces are the cause of most storm damage. By analyzing calculations, computer simulations, actual testing, and other standards—Greenheck developed the High Wind Standard.
U.S. continent
averaged
tornado frequency.
Atlantic, Gulf and Pacific history of major hurricane tracks.
Protocols designed to protect against wind-borne debris and severe wind-loads:
Structural Performance Load
Miami-Dade NOA Numbers
Florida Product Approval
A static load that is 1.5times the design load (91.5 pounds per square foot of pressure) is applied both positively and negatively to simulate wind force loads in each direction. Structural Performance per Dade County Protocol TAS-202 (ASTM-E330).
View the certifications on the Miami-Dade County website. Models G and GB are the first downblast aluminum fans in the industry to have received a Miami-Dade NOA for high wind and hurricane zones.
Florida Product Approval ensures approved products can be used use anywhere in the State of Florida which are not governed by the Miami-Dade County high wind regulations. More information is available on the Florida Building Code website. Florida Product Approval FL13225.1 for models G and GB.
7
Vari-Green® Motor Option
E
S
GB­120
G-
120-A5
G-
120-VG
Model G
Greenheck’s electronically commutated (EC) Vari-Green (VG) motor is the industry’s first fully controllable motor. It combines motor technology, controllability and energy-efficiency into a single low-maintenance unit. When combined with Greenheck fans, all the CFM and static pressure ranges of a belt drive can be attained with the benefits of a direct drive.
Motor Information
HP Voltages Phase Enclosure
1/15 115, 208-230 1 TENV 1/10 115, 208-230, 277 1 TENV 1/10 115, 208-230, 277 1 ODP
1/6 115, 208-230, 277 1 TENV 1/6 115, 208-230, 277 1 ODP 1/4 115, 208-230, 277 1 ODP 1/2 115, 208-230, 277 1 ODP 3/4 115, 208-230, 277 1 ODP
1 115, 208-230, 277 1 ODP 1 115, 208-230, 277 1 TENV 1 115, 208-230 1 TEFC 1 208-240, 380-480 3 TEFC 2 208-230 1 TEFC 2 208-240, 380-480 3 TEFC 3 208-230 1 TEFC 3 208-240. 380-480 3 TEFC 5 208-240. 380-480 3 TEFC
7 1/2 380-480 3 TEFC
10 380-480 3 TEFC
Benefits
• The Vari-Green motor can attain up to IE5 efficiency ratings and reduce energy consumption.
• Watt savings of 30-70% depending on RPM.
Note: As motor speed is turned down, efficiency stays high as compared to an AC motor that decreases dramatically.
• Operates cooler than a standard AC motor at lower RPMs. A cooler motor has longer motor life and reduces energy consumption.
• 75% usable RPM turndown versus 30%, see Motor Turndown Comparison chart at right.
• G fans with Vari-Green motors can provide all the CFM and static pressure ranges of a comparable belt drive.
• Maintenance costs are reduced as there are no belts or bearings to replace and no pulleys to adjust.
• Direct drive fans are often preferred where maintenance access is difficult.
• Provides a solution for demand-controlled ventilation applications.
8
Features
Dial on Motor Control - a potentiometer (dial on motor control) is mounted on the motor for easy speed adjustment for system balance. Simply turn the dial. There are no belts and pulleys to adjust.
Control Wire Inputs - the motor accepts a 0-10V DC
signal from Building Automated Systems or other controls to adjust motor speed.
Vari-Green Advantages
• Initial cost is similar to a belt drive
• Lower operating cost
• No maintenance: no belts, pulleys or bearings
• Easy RPM adjustment
Comparisons: Belt, Direct Drive with PSC
and Direct Drive with Vari-Green
Motor Turndown Comparison
600
500
400
300
200
INPUT POWER (WATTS)
100
0
0 350
*
GB is a belt driven fan
The length of each curve indicates the practical turndown range. Data is for 1/2 hp motors with load of 0.35 Bhp at full speed
Constant Volume Life Cycle Analysis
Three Year Cost Comparison
$
2,000
1,750
1,500
1,250
1,000
750
500
250
$
0
(#-
GB­120
Initial Cost Maintenance cost over three years Operating cost over three years
Analysis is based on operating costs for a period of three years where the fans operate continuously at 1725 rpm, 24/7, with an energy rate of $0.10/kWh. Maintenance on the GB-120 is estimated at $65/yr.
Note: Example is based on a relative cost. Use and installation variables may produce different results.
(-"
120-A5
50% 75% 100%
G-120
with PSC
GB-120
FAN SPEED (RPM)
G-
Not recommended
G-
(7(
120-VG
Single Phase*
Energy Savings
G-120 with
1750
Vari-Green
®
Control Options
Demand Control Ventilation for Multistory Buildings
Applications requiring constant pressure or variable volume can utilize G fans with Vari-Green motors and Vari-Green controls. Demand control ventilation systems reduce the amount of energy used by decreasing the speed of the fan when demand is low. This lessens the amount of conditioned air exhausted, and in turn, reduces the total operating costs associated with air conditioning and heating in multistoried buildings including hotels, multifamily complexes, institutional facilities, and high-rise commercial buildings.
Variable Volume Operating Cost Analysis
Variable Volume vs. Constant Volume
$
2,000
1,750
1,500
1,250
1,000
750
500
250
$
0
Variable
Volume
Heating Cost Cooling Cost Fan Operating Cost
Example of potential savings based on a northeast city in the USA using Vari-Green components for variable volume.
Constant
Volume
The Vari-Green constant pressure control is preprogrammed and easy to install for applications that include venting dryers, bathrooms, residential­type kitchen space, or industrial process exhaust.
Daily Operating Comparison: Variable Volume and Constant Volume
Hypothetical
Variable Volume - Load Shape
100
$$$$$$$$$$$$$$$$$$$$$$$$
80
$$$$$$$$$$$$$$$$$$$$$$$$
60
$$$$$$$$$$$$$$$$$$$$$$$$
40
$$$$$$$$$$$$$$$$$$$$$$$$
20
$$$$$$$$$$$$$$$$$$$$$$$$
0%
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
% of Operation
Series 1
Demand-controlled ventilation offers significant energy savings by
exhausting only the necessary amount of air throughout the day.
Constant Volume - Load Shape
100
80 60 40 20
0%
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
% of Operation
Series 2
Note: A standard VFD compatible motor can also function within a Variable Volume system.
(Hotel Bathroom)
Time of Day
Time of Day
Vari-Green® Controls
Transformer - Provides 24V power from the existing
line voltage at the fan to the Vari-Green motor and controls. Dual voltage primary (120/240V) transformer provided with the fan.
Remote Dial - Allows for remote, manual airflow
adjustments. Wall plate with dial may be mounted in a standard 2x4 inch electrical junction box.
Two-Speed Control - Control allows motor RPM to
be set at two independent speeds (high or low). Meets minimum airflow requirements with the ability to bump up to high speed in an emergency or meet maximum airflow requirements, or reset down to low speed for energy conservation.
Constant Pressure Control - Control the Vari-Green
motor via static (variable volume) or velocity (constant CFM) pressure on the inlet or outlet side of the fan. Available with duct or room probes for use in:
• Multifamily structures including apartments, condos, hotels; residential kitchens and bathrooms
• Institutional facilities such as schools, prisons, multistory office buildings; bathrooms
®
Air Quality, Volatile Organic Compounds (VOC) -
Control a Vari-Green motor via changes in VOCs. VOCs are gasses that are emitted from humans, building materials, perfumes, foods, and furniture off-gassing. Range is 0-2000 CO
PPM equivalent.
2
• Institutional facilities including schools, courthouses, hospital bathrooms, waiting rooms, cafeterias
• Commercial buildings including office space in conference rooms, bathrooms, or breakrooms
Air Quality for Temperature and Humidity - Control
the Vari-Green motor via changes in temperature, humidity, or both. Range is 32° to 120°F and 0% to 100% relative humidity.
• Multifamily structures including apartments, condos,hotels, with placement in bathrooms and utility rooms
• Commercial buildings such as office buildings for placement in general office space, conference rooms, utility rooms, and bathrooms
9
Vari-Green® Drive
6:23 AM
6:23 AM
6:23 AM
23 A
89%
%
Greenheck’s Vari-Green Drive is a factory-mounted, wired, and programmed variable frequency drive. Specifically designed for use in air handling applications, the Vari-Green Drive expands variable volume operation and simplifies speed adjustment to three phase applications.
Features
Vari-Green Drive model VGD-100+ is constructed with a NEMA-4X rated enclosure to ensure a long life operating under outdoor environmental conditions. Every Vari-Green Drive is compatible with all Vari-Green controls or any industry control sending a 0-10V or 4-20mA signal. Model VGD-100+ is also equipped with Modbus/ BACnet
®
communications allowing for seamless
integration to building management systems.
Benefits
• Variable volume control from the factory on larger fan sizes where Vari-Green motors are not available.
3
• R
filtering and short leads mitigate harmonics.
• Quick start-up and simplistic commissioning as each drive comes preprogrammed and installed from the factory.
Features
Analog Input (0-10V, 4-20mA) Damper Actuator Output (24VDC) Control Voltage Output (24VDC) LED Indication Lights (3) Relay Output (2) Digital Input - Dry (2) Digital Input - Voltage (2) RS-485 (Modbus/BACnet) Bluetooth/Smart Device Interface On-Board PID Control Optional Pressure Transducer
VGD-100
+
9 9 9 9 9 9 9 9 9 9 9
• Eliminate compatibility issues as the motor and drive are factory-matched.
• Induction motors are reliable, efficient and readily available if replacements are needed.
10
Vari-Green Drive 100+ App
Vari-Green Drive model VGD-100+ features a smartphone companion app available for download from the app store. Manually control and monitor the drive from the app as well as access any advanced programming features. For more information about the companion app and its capabilities, reference the VGD-100+ Quick Start Guide located on greenheck.com and the documentation section of the app.
6:23 AM
6:23 AM
89%
89%
89%
6:23 AM
Roof Curbs, Options and Accessories
Roof Curbs
A wide variety of roof curbs are available for mounting the fan to the roof including: vented, flanged, pitched and sound-absorbing.
High Wind and Severe Duty Roof Curbs
GPF/GPFP/GPFR Approved for high wind applications up to a 75 psf wind-load rating. Constructed of 18-gauge steel, formed and welded sides, and a 5-inch flashing flange. GPF is available up to 42 inches inheight. GPFP and GPFR areavailable up to 24inches in height.
GPFHL (Heavy Load) ­14-gauge galvanized steel with internal vertical support members and a 5-inch flashing flange. Available up to 24 inches inheight.
GPFHD (Heavy-Duty) - 12-gauge galvanized steel with internal vertical support members and a double thick 5-inch flashing flange. Available up to 24 inches in height.
Note: Maximum 24 inch height restriction on all curb models certified for high wind.
For detailed curb information refer to Roof Curbs, Extensions and Equipment Supports catalog.
Mounting details for the roof curb to the roof substrate and the fan to the curb are included with each model G and GB installation manual.
Curb Extensions
Extensions raise the fan discharge above the roof line and provide an accessible mounting location for dampers. Insect screen bases, constructed with a removable fine mesh, are recommended for applications where insect entrymust be prevented.
Hinged Curb Cap with Cables (Field Installed)
Mounted to the curb cap, allows entire fan to tilt away from curb for access to wheel and ductwork. Includes restraint cables.
Hinged Base (Factory-Mounted)
Allows for easy maintenance. Hinge and restraining cables are factory-mounted to a subbase attached directly to curb without additional height added.
Curb Seal
Rubber seal between fan and curb to ensure proper sealing when attached to a curb.
Tie-Down Points
Four brackets located on the shroud for securing the fan in high wind applications. Cables and anchors by others.
11
Roof Curbs, Options and Accessories
Speed Controllers for Standard Motors
Available for use with shaded pole and permanent split capacitor (PSC) motors on model G fans. They provide an economical means of system balancing with direct drive fans.
Disconnect Switches
A wide selection of NEMA rated switches are available for positive electrical shutoff and safety including: dust-tight, rainproof, and corrosion-resistant. Switches may be internally or externally mounted.
Dampers
Designed to prevent outside air from entering back into the building when fan is off. Includes gravity and motorized dampers. Damper sizes are shown on each performance data page.
Motor Starters
The fundamental function of a motor starter is to protect the motor from damage that can occur from overheating. With a-Greenheck motor starter, you receive the best motor protection available.
Specific model components may include: SmartStart™ technology, physical interface, overload protection, disconnect, magnetic contactor, NEMA-1 or NEMA-3R steel enclosures and pre-engineered easy system integration. For complete information on specific Greenheck motor starter models, refer to
greenheck.com, motor starter page.
Birdscreen
Galvanized mesh is standard. Optional aluminum or stainless steel rigid wire are also available.
G and GB models are Listed for electrical (UL/cUL705) File no. E40001
GB models for Emergency Smoke Control Systems (UL/cUL Listed for 500°F (260°C) for 4 hours and 1,000°F (538°C) for 15 minutes) File no. MH17511
Note: UL/cUL is optional and must be specified.
Coatings
A wide variety of coatings and colors are available. Greenheck coatings and resistance charts can be found in the Performance Coatings Commercial and Industrial Fans catalog and in our Product Application Guide—Performance Coatings for Ventilation Products.
Permatector™ is our standard coating.
PERMATECTOR
TM
Typically used for applications that require corrosion resistance in indoor and outdoor environments.
Hi-Pro Polyester is resistant to salt
water, chemical fumes and moisture in more corrosive atmospheres. Typically used for applications that require superior chemical resistance, excellent abrasion and outdoor UV protection. This coating exceeds protective qualities of air dried Heresite and air dry phenolic. Customers can choose from seven standard decorative colors or color match any color.
Macropoxy with UV topcoat
is a two-coat extreme duty coating system. The base coat of Macropoxy is designed specifically for harsh environments, while the topcoat is used for its chemical and UV resistance. Together this system offers the greatest protection in adverse environments, such as marine or chemical processing applications. Customers can choose from seven standard decorative colors.
12
Typical Installations
Models G and GB
General Clean Air (Figure 1)
Models G and GB exhaust fans meet the needs of general clean air applications. Tests were conducted to ensure safe, rugged and reliable fans.
Due to the varying types of airstreams encountered in commercial ventilation, system designers must be aware of national, state, and local codes and guidelines governing these installations. Consult local code authorities before proceeding with any ventilation project.
When roofing materials extend to the top of the curb, roof curbs should be 1 each side) less than the unit curb cap to allow for roofing and flashing.
For recommended duct size, damper size, and roof opening dimensions, refer to the performance data pages (starting on page 15).
Installation must include a means for inspecting, cleaning and servicing the exhaust fan.
High Wind, Hurricane and Seismic (Figure 2)
Roofing materials can extend to the top of the curb, roof curbs should be 1 inch (25 mm) total, or 1⁄2inch (13 mm) on each side, less than the unit curb cap to allow for roofing and flashing.
1
2 inches (3⁄4 inch on
Figure 1
Wiring by Others
Figure 2
¾ in.
(19 mm)
1
(32 mm)
½ in. (13 mm)
Wiring by
Others
1
/4 in.
Damper
Recommended
Duct and
Damper Size
Recommended
Roof Opening
4 in. (102 mm)
From Curb Edge
Factory Wired from Motor to Disconnect
8 or 12 in.
(203 or 305 mm)
1
1
/4 in.
(32 mm)
1
/4 in. (6 mm)
Fastener
8 - 24 in.
(203 - 610 mm)
GPF
Note: The typical installations shown are recommendations based on national codes. Local authority may supersede these recommendations.
Wheel Rotation
Direction of rotation is very critical. Rotation in the wrong direction will result in excessive horsepower, possible motor burnout, and increased noise levels. Check rotation by energizing the unit momentarily. The rotation should be the same as the rotation decals affixed to the unit and is clockwise when viewed from the top of the unit.
Clockwise
1
/4 in. (32 mm)
1
Damper
Recommended
Duct and
Damper Size
Recommended
Roof Opening
11/4 in. (32 mm)
13
Typical Installations
Models G and GB
Fan Inlet Connections
To ensure proper fan performance, exercise caution in fan placement and connection to the ventilation system. Obstructions, transitions, poorly designed elbows, improperly selected dampers, etc., can cause reduced performance, excessive noise, and increased mechanical stress. For performance to be as published, the system must provide uniform and stable airflow into the fan.
Provide uniform airflow at fan inlet to ensure
A
optimum performance.
Provide uniform airflow at fan inlet and through
B
the damper to ensure optimum performance.
Dampers must open fully. Use motorized
C
dampers in low airflow applications to reduce losses.
Avoid sharp turns or entrance conditions that
D
cause uneven flow. Use turning vanes in elbows to reduce adverse effects.
Good
Good
A
Poor
C
B
Poor
D
Model Number Code
The model number code system is designed to completely identify the fan. The correct code letters must be specified to designate belt or direct drive. The remainder of the model code is determined by the size and performance
GB - 240HP - A - 5 - VG/VGD - 1 - 34 - X
Configuration
G - Direct Drive
GB - Belt Drive
Fan Size
060 through 540
Wheel Pressure Level
HP - High Pressure
Motor RPM (Direct Drive only)
A = 1725 D = 1550 B = 1140 E = 1050 C = 860 G = 1300
Motor HP
6 = 1/6 10 = 1 50 = 5 4 = 1/4 15 = 1½ 75 = 7½ 3 = 1/3 20 = 2 100 = 10 5 = 1/2 30 = 3 150 = 15 7 = 3/4
VG = Vari-Green
VGD = Vari-Green Drive
International
(See CAPS for performance)
K = 950 RPM J = 1475 RPM
®
®
Performance Revision
X = UL 705 F = UL Smoke
Control Systems
Curb Cap Size (inches)
14
Roof Downblast Exhaust Size-060: G
193⁄8
(492)
140
120
100
*121⁄8
(308)
3 (76)
13⁄4 (44)
Static Pressure (Pa)
17
(432)
Damper Size = 8 x 8 (203 x 203) Roof Opening = 10½ x 10½ (267 x 267) Shroud Thickness = 0.064 (1.6) Motor Cover Thickness = 0.040 (1.0) Curb Cap Thickness = 0.064 (1.6) ^Approximate Unit Weight = 15 lbs. (7 kg)
All dimensions in inches (millimeters). *May be greater depending on motor. ^Weight shown is largest cataloged Open Drip-Proof motor.
Direct
Motor HPFan
Drive
060
VG­1/10
E-1/200 1050
G-1/100 1300
D-1/60 1550
RPM
1725
CFM BHP
Sones
CFM BHP
Sones
CFM BHP
Sones
CFM BHP
Sones
0 0.05 0.1 0.125 0.15 0.2 0.25 0.3 0.375 0.4
138 116 90 73 53
0.00 0.00 0.01 0.01 0.01
1.7 1.7 1.7 1.7 1.7
170 153 135 125 113 85
0.01 0.01 0.01 0.01 0.01 0.01
2.9 2.8 2.8 2.7 2.7 2.6
203 188 173 166 158 140 120 92
0.01 0.01 0.01 0.01 0.02 0.02 0.02 0.02
4.3 3.9 3.8 3.8 3.8 3.7 3.7 3.6
226 213 199 193 186 173 155 137 101 89
0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02
5.4 4.9 4.9 4.8 4.8 4.8 4.7 4.6 4.5 4.4
0.6
0.5
0.4
80
0.3
60
0.2
40
Static Pressure (in. wg)
20
0
0.1
0.0 0 60 120 180 240 300 360
0 100 200 300 400 500 600
Direct Drive RPM
E-1050-RPM G-1300-RPM D-1550-RPM VG-1725-RPM
Static Pressure in Inches wg
RPM (Direct)
RPM (Vari-Green)
Density 0.075 lb/ft
Density 1.2 kg/m
E
V
R
U
C
M
E
T
S
Y
S
S
060-VG
I
H
T
F
O
T
060-D
F
E
L
E
H
T
O
060-G
T
T
C
E
L
E
S
060-E
T
O
N
O
D
3
3
Volume (cfm)
3
Volume (m
/hr)
Performance certified is for installation type A: Free inlet, Free outlet. Power rating (BHP) does not include transmission losses. Performance ratings include the effects of a birdscreen. The sound ratings shown are loudness values in hemispherical sones at 5 ft. (1.5 m) in a hemispherical free field calculated per AMCA Standard 301. Values shown are for installation type A: free inlet hemispherical sone levels.
15
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