Great Planes GPMA1573 User Manual

Wingspan: 50 in [1270mm] Wing Area: 494 sq in [31.9 dm2] Weight: 3.25–3.5 lb [1475–1590 g] Wing Loading: 15 – 16 oz/sq ft [46–49 g/dm2] Length: 47.75 in [1215mm] Radio: 4 channel radio (minimum) or 5 channel computer radio with mixing
capabilities (for separate ailerons).
Motor: RimFire™ .32 (42-50-800kV)
WARRANTY
Great Planes® Model Manufacturing Co. guarantees this kit to
be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modifi cation. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the fi nal assembly or material used for fi nal assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the fi nal user-assembled product. By the act of using the user­assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return
INSTRUCTION MANUAL
this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr., Suite 1
Champaign, IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package, the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT
INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Entire Contents © Copyright 2008
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
GPMA1573Mnl1.0
TABLE OF CONTENTS
INTRODUCTION
INTRODUCTION ............................................................... 2
SAFETY PRECAUTIONS .................................................2
DECISIONS YOU MUST MAKE ........................................ 3
Radio Equipment .......................................................3
Transmitter ................................................................. 3
Receiver ..................................................................... 3
Servos ........................................................................ 3
Connectors .................................................................3
Motor Recommendation .............................................3
Electronic Speed Control ........................................... 3
Flight Battery .............................................................. 3
ADDITIONAL ITEMS REQUIRED .................................... 4
Adhesives and Building Supplies ............................... 4
Optional Supplies and Tools .......................................4
IMPORTANT BUILDING NOTES ...................................... 4
ORDERING REPLACEMENT PARTS .............................. 5
KIT INSPECTION .............................................................. 5
KIT CONTENTS ................................................................ 5
PREPARATIONS ............................................................... 6
ASSEMBLE THE WINGS .................................................. 6
ASSEMBLE THE FUSELAGE .......................................... 7
Install the Main Landing Gear .................................... 7
Install the Rudder ....................................................... 8
Install the Tail Gear .................................................... 9
Install the Stabilizer .................................................. 10
Install the Elevator Hinges ....................................... 10
Install the Motor .......................................................12
INSTALL THE RADIO SYSTEM .....................................12
Install the Elevator Servo ......................................... 12
Install the Receiver ..................................................13
Install the Rudder Servo ..........................................14
APPLY THE DECALS .....................................................15
GET THE MODEL READY TO FLY ................................. 16
Check the Control Directions ................................... 16
Set the Control Throws ............................................ 16
Finish the Model ....................................................... 17
Balance the Model (C.G.).........................................17
Balance the Model Laterally ..................................... 18
PREFLIGHT .................................................................... 18
Identify Your Model ................................................... 18
Charge the Batteries ................................................ 18
Balance Propellers ................................................... 18
Range Check ........................................................... 18
MOTOR SAFETY PRECAUTIONS ................................. 19
AMA SAFETY CODE ...................................................... 19
CHECK LIST ................................................................... 19
FLYING ............................................................................ 20
Takeoff ..................................................................... 20
Flight ........................................................................ 20
Landing ....................................................................21
3D FLYING ...................................................................... 20
The full scale Eagle 580 is the choice of air show performer Mat Chapman. This Mudry Cap has been designated the “Eagle” by Matt because of the 330 HP Lycoming that powers this awesome plane. Great Planes has taken the best qualities of the full scale aircraft and reduced it down to a light weight, 50" electric powered ARF.
For the latest technical updates or manual corrections to the “Eagle 580” visit the Great Planes web site at www. greatplanes.com. Open the “Airplanes” link, and then select the “Eagle 580 EP” ARF. If there is new technical information or changes to this model a “tech notice” box will appear in the upper left corner of the page.
AMA
If you are not already a member of the AMA, please join! The AMA is the governing body of model aviation and membership provides liability insurance coverage, protects modelers’ rights and interests and is required to fl y at most R/C sites.
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302
Tele: (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
IMPORTANT!!! Two of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid fl ying near full-scale aircraft and avoid fl ying near or over groups of people.
www.modelaircraft.org
PROTECT YOUR MODEL, YOURSELF
& OTHERS...FOLLOW THESE
IMPORTANT SAFETY PRECAUTIONS
1. Your Eagle 580 should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the Eagle 580, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unfl yable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
3. You must take time to build straight, true and strong.
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4. You must use an R/C radio system that is in good condition and a correctly sized motor and components as specifi ed in this instruction manual.
5. You must correctly install all R/C and other components so that the model operates correctly on the ground and in the air.
RECEIVER:
4- to 6-channel R146iP PCM receiver, [FUTL0601]; Futaba
FM Single Conversion Short Crystal [Low Band (11-35) – FUTL62**, High Band (36-60) – FUTL63**]
7-channel Futaba 607 FS FASST 2.4 GHz receiver
(FUTL7637)
6. You must check the operation of the model before every fl ight to ensure that all equipment is operating and that the model has remained structurally sound. Be sure to check clevises or other connectors often and replace them if they show any signs of wear or fatigue.
7. If you are not an experienced pilot or have not fl own this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your fi rst fl ights. If you’re not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
8. WARNING: The cowl and wheel pants included in this kit are made of fi berglass, the fi bers of which may cause eye, skin and respiratory tract irritation. Never blow into a part (wheel pant, cowl) to remove fi berglass dust, as the dust will blow back into your eyes. Always wear safety goggles, a particle mask and rubber gloves when grinding, drilling and sanding fi berglass parts. Vacuum the parts and the work area thoroughly after working with fi berglass parts.
We, as the kit manufacturer, provide you with a top quality, thoroughly tested kit and instructions, but ultimately the quality and fl yability of your fi nished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
Remember: Take your time and follow the instructions to end up with a well-built model that is straight and true.
DECISIONS YOU MUST MAKE
SERVOS:
(4) Futaba S3115 Micro Precision Servos [FUTM0415]
[38.9 oz-in (2.8 kg-cm) of torque] OR
(4) Futaba S3150 Slim Digital Servos [FUTM0303] [51.4
oz-in (3.7 kg-cm) of torque]
For 3D rudder throws a 2" [50.8mm] double-sided servo
arm may be required (GPMA1155)
CONNECTORS:
(1) "Y" harness [FUTM4135] (1) 24" extensions [HCAM2721] (2) 12” extensions [HCAM2711] (1) 6" extension [HCAM2701]
Motor
The Eagle 580 EP ARF comes with a mounting box for the Great Planes RimFire brushless out-runner motor. The RimFire .32 (42-50-800kV) Brushless Out-runner Motor (GPMG4700) motor has been tested with this plane and works well.
Electronic Speed Control (ESC)
A brushless ESC (electronic speed control) is required for the recommended motor set-up. We recommend using the Great Planes Silver Series SS-45A Brushless ESC [GPMM1840].
If you will be using the 4S LiPo set-up for 3D fl ying, a voltage regulator must be used with this ESC (we recommend the Great Planes 3A BEC, GPMM1920). If a voltage regulator is not used the ESC may be damaged.
This is a partial list of items required to fi nish the "Eagle 580 EP" that may require planning or decision making before starting to build.
Radio Equipment
A 4-channel radio system with four micro servos and micro receiver are required for this plane. The servos and receiver shown in the manual are Futaba® S3150 Slim Digital Servos and the Futaba 607FS FASST™ 2.4 GHz receiver. A lower priced alternative would be the Futaba 3115 Micro Precision Servo.
TRANSMITTER:
4-channel radio (minimum) OR 5-channel computer radio with mixing capabilities
(for fl aperons).
Flight Battery
We recommend two different battery and prop set-ups depending on the type of fl ying you prefer to do. For basic sport fl ying we recommend the Great Planes Power Series™ LiPo 2100mAh 11.1V, 3200mAh 11.1V battery or Flight Power 2170mAh 11.1V and the 2500mAh 11.1V with an APC 13 x 8E propeller.
For all out 3D type fl ying we recommend the Great Planes Power Series LiPo 2100mAh 14.8V or Flight Power 2170mAh
14.8V battery with an APC 12 x 6E propeller. A voltage regulator will also be required to power the receiver. Be sure to follow the ESC instructions for using a separate power source (voltage regulator or receiver battery) for the receiver.
When charging the batteries we highly recommend using a Great Planes Equinox™ LiPo Balancer (GPMM3160).
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SPORT SET-UP:
Great Planes Power Series LiPo 2100mAh 11.1V 20C
discharge w/balance plug [GPMP0617]
Great Planes Power Series LiPo 3200mAh 11.1V 20C
discharge w/balance plug [GPMP0623]
Flight Power EVO25 LiPo 2170mAh 11.1V 20C
(FPWP0327)
Flight Power EVO25 LiPo 2500mAh 11.1V 25C
(FPWP0333)
APC 13 x 8E Propeller (APCQ3080)
3D SET-UP:
Great Planes Power Series LiPo 2100mAh 14.8V 20C
discharge w/balance plug [GPMP0618]
Flight Power EVO25 LiPo 2170mAh 14.8V 25C
(FPWP0328)
APC 12 x 6E Propeller (APCQ4130) Electrifl y Voltage Regulator (GPMM1920) Great Planes Parallel ESC Adapter Deans
Connector(GPMM3141)
®
Ultra®
ADDITIONAL ITEMS REQUIRED
Adhesives and Building Supplies
IMPORTANT BUILDING NOTES
• There are two types of screws used in this kit:
Self-tapping screws are designated
by a number and a length. For example, #6 x 3/4" [19mm].
Machine screws are designated by a
number, threads per inch, and a length. For example, 4-40 x 3/4" [19mm].
Socket Head Cap Screws (SHCS) are
designated by a number, threads per inch, and a length. For example, 4-40 x 3/4" [19mm]
• When you see the term test fi t in the instructions, it means that you should fi rst position the part on the assembly without using any glue, then slightly modify or custom fi t the part as necessary for the best fi t.
• Whenever the term glue is written you should rely upon your experience to decide what type of glue to use. When a specifi c type of adhesive works best for that step, the instructions will make a recommendation.
This is the list of adhesives and building supplies required to fi nish the Eagle 580 EP. Order numbers are provided in parentheses.
1/2 oz. [15g] Thin Pro
CA (GPMR6001)
1/2 oz. [15g] Medium Pro CA+ (GPMR6007) Pro 30-minute epoxy (GPMR6047) Denatured alcohol (for epoxy clean up) Drill bits: 1/16" [1.6mm], 3/32" [2.4mm] #1 Hobby knife (HCAR0105) #11 blades (5-pack, HCAR0211) Small T-pins (100, HCAR5100)
Optional Supplies and Tools
Here is a list of optional tools mentioned in the manual that will help you build the Eagle 580 EP:
2 oz. [57g] spray CA activator (GPMR6035) CA applicator tips (HCAR3780) CA debonder (GPMR6039) Epoxy brushes (6, GPMR8060) Mixing sticks (50, GPMR8055) Mixing cups (GPMR8056) Threadlocker thread locking cement (GPMR6060) AccuThrow CG Machine 21st Century 21st Century iron cover [COVR2702]
Defl ection Gauge (GPMR2405)
(GPMR2400)
®
sealing iron [COCR2700]
• Whenever just epoxy is specifi ed you may use either 30-minute (or 45-minute) epoxy or 6-minute epoxy. When 30-minute epoxy is specifi ed it is highly recommended that you use only 30-minute (or 45-minute) epoxy, because you will need the working time and/or the additional strength.
Photos and sketches are placed before the step they refer to. Frequently you can study photos in following steps to get another view of the same parts.
• The Eagle 580 EP is factory-covered with Top Flite MonoKote® fi lm. Should repairs ever be required, MonoKote can be patched with additional MonoKote purchased separately. MonoKote is packaged in six-foot rolls, but some hobby shops also sell it by the foot. If only a small piece of MonoKote is needed for a minor patch, perhaps a fellow modeler would give you some. MonoKote is applied with a model airplane covering iron, but in an emergency a regular iron could be used. A roll of MonoKote includes full instructions for application. Following are the colors used on this model and order numbers for six foot rolls.
Cub Yellow (TOPQ0220) Insignia Blue (TOPQ0207) Orange (TOPQ0202) Black (TOPQ0208) Missile Red (TOPQ0201) Jet White (TOPQ0204)
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ORDERING REPLACEMENT PARTS
Replacement parts for the Eagle 580 are available using the order numbers in the Replacement Parts List that follows. The fastest, most economical service can be provided by your hobby dealer or mail-order company.
To locate a hobby dealer, visit the Great Planes web site at www.greatplanes.com. Choose “Where to Buy” at the bottom of the menu on the left side of the page. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer.
Parts may also be ordered directly from Hobby Services by calling (217) 398-0007, or via facsimile at (217) 398-7721, but full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged sales tax. If ordering via fax, include a Visa number and expiration date for payment.
®
or MasterCard
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REPLACEMENT PARTS LIST
Order Number Description How to Purchase
Missing pieces ....Contact Product Support
Instruction manual Contact Product Support
Full-size plans ........................Not available
Contact your hobby supplier for the following parts:
GPMA3323 ...... Wing Set
GPMA3324 ...... Fuselage
GPMA3325 ...... Tail Set
GPMA3326 ...... Landing Gear
GPMA3327 ...... Wheel Pants
GPMA3328 ...... Tailwheel Assembly
GPMA3329 ...... Cowl
GPMA3330 ...... Canopy
GPMA3331 ...... Wing Tube
GPMA3332 ...... Carbon Fiber Landing Gear
GPMA3333 ...... Carbon Fiber Wheel Pants
GPMA3334 ...... Decal Sheet
Mail parts orders and payments by personal check to:
Hobby Services
3002 N. Apollo Drive, Suite 1
Champaign, IL 61822
Be certain to specify the order number exactly as listed in the Replacement Parts List. Payment by credit card or personal check only; no C.O.D.
If additional assistance is required for any reason, contact Product Support by telephone at (217) 398-8970, or by e-mail at productsupport@greatplanes.com.
KIT CONTENTS
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1
4 4
6
7
5
KIT INSPECTION
Before starting to build, inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Product Support. When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list.
Great Planes Product Support
3002 N. Apollo Drive, Suite 1
Champaign, IL 61822
Telephone: (217) 398-8970, ext. 5
Fax: (217) 398-7721
E-mail: airsupport@greatplanes.com
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10
11
8
1. Cowl
2. Hatch & Canopy
3. Fuselage
4. Landing Gear
5. Wheel Pants
6. Spinner
12 12
7. Main Wheels
8. Stabilizer w/Elevators
9. Wing Tube
5
9
10. Tailwheel Assembly
11. Rudder
12. Wings w/Ailerons
PREPARATIONS
1. If you have not done so already, remove the major parts
of the kit from the box and inspect for damage. If any parts are damaged or missing, contact Product Support at the address or telephone number listed in the “Kit Inspection” section on the previous page.
2. Remove the tape and separate the elevators from the
stab. Use a covering iron with a covering sock on medium heat to tighten the covering on the wings, fuselage, etc. if necessary. Apply pressure over sheeted areas to thoroughly bond the covering to the wood. Caution: The Eagle 580 was designed to be strong where needed, but lightweight for excellent fl ight performance. Care must be taken when assembling the plane to avoid damage.
ASSEMBLE THE WINGS
Do the right wing fi rst so your work matches
the photos the fi rst time through.
❏ ❏ 4. Install the servo into the servo opening. Install and
then remove a servo mounting screw into each of the holes you have drilled. Apply a drop of thin CA into the holes to harden the threads. Once the glue has cured, install the servo into the servo opening. Place a black retaining plate onto each of the servo mounting fl anges. Then, screw the servo to the wing using the hardware included with your servo. Center the servo. Then, install a servo arm as shown. The arm should be pointing towards the wingtip.
1. Inside the servo bay a string is taped. Carefully remove
the string from the servo bay and tape it to the outside of the wing to prevent it from dropping back into the wing.
❏ ❏ 2. Install a 12" [305mm] servo extension onto the
servo lead. Secure the extension to the lead with tape, a piece of shrink tube or some other method to keep them from coming unplugged.
❏ ❏ 5. Thread a nylon clevis, 20 turns, onto a 6" [152mm]
wire pushrod.
CORRECT INCORRECT
3. Tie the string to the servo extension. Pull the string and
the servo lead through the wing. Untie the string from the lead.
❏ ❏ 6. Attach the clevis in the outer hole of a nylon control
horn. Place the control horn in line with the hole that is 3/4" [19mm] from the center of the servo arm. When positioned properly the control horn will rest on a hardwood plate in the aileron. Mark the location of the mounting holes onto the aileron. Drill a 1/16" [1.6mm] hole on the marks, drilling through the plywood plate but not through the top of the aileron.
666
❏ ❏ 7. Install and then remove a #2 x 3/8" [9.5mm] screw
into each of the holes you have drilled. Apply a drop of thin CA into the holes to harden the threads. Once the glue has cured, secure the control horn to the aileron with the screws.
❏ ❏ 8. Slide a silicone clevis retainer over the clevis. With
the aileron servo and the aileron centered, mark the aileron pushrod where it crosses the aileron servo arm. Make a 90° bend at the mark. Cut the pushrod 3/8” [9.5mm] past the bend. Attach the pushrod to the aileron servo arm with a nylon Faslink.
ASSEMBLE THE FUSELAGE
Install the Main Landing Gear
9. Repeat steps 1-8 for the left wing panel.
❏ ❏ 1. Insert a 4mm axle through the right main landing
gear. Slide a 5mm washer onto the axle followed by the 5mm lock nut and the wheel. (All of these need to be slid into position before securing the assembly to the wheel pant). Tighten the axle nut to secure the pant to the landing gear. Note: the front of the main landing gear is straight, the back of the gear sweeps back. Apply a drop of thread locker to a 6-32 set screw and thread it into a 5/32" [4mm] wheel collar. Slide the wheel collar onto the axle and then tighten the set screw against the axle. Be sure the wheel spins freely after the wheel collar is in place.
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❏ ❏ 2. Attach the main landing gear to the fuselage with
two 4-40 x 1/2" [13mm] SHC screws, #4 lock washers and #4 fl at washers.
3. Repeat steps 1&2 for the left main landing gear.
2. Use a sharp #11 blade to cut a strip of covering from
the hinge slots in the wing and aileron.
3. Install three 1/2" x 3/4" [13mm x 19mm] hinges into the
rudder. Be sure the hinges remain centered in the rudder. If needed, insert a T-pin into the center of the hinge to keep it centered. Install the rudder to the fi n post.
Install the Rudder
1. Drill a 3/32" [2.3mm]hole, 1/2" [13mm] deep in the
center of each hinge slot to allow the CA to “wick” in. Follow­up with a #11 blade to clean out the slots. Hint: If you have one, use a high-speed rotary tool to drill the holes.
4. Apply three drops of thin CA to each side of each of
the rudder hinges. Allow the glue to harden. Do not apply CA accelerator. This will cause the hinge to get brittle and possibly break.
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