Great Planes GPMA1547 User Manual

Wingspan: 41 in [1040mm] Wing Area: 343 in2 [22.1dm2] Weight: 27.5 – 31 oz [780 – 880g] Wing Loading: 11.5 – 13 oz/ft2 [35 – 40g/dm2] Length: 38 in [965mm] Radio: 4+ channel transmitter, 4 micro servos
INSTRUCTION MANUAL
Motor: RimFire™ .10 (35 -30 -1250) out-runner brushless motor ESC: SS-35 35A brushless ESC Battery: 3-cell 1250 to 2100mAh LiPo battery and
LiPo compatible charger
WARRANTY
Great Planes® Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user­assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr., Suite 1
Champaign, IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
Entire Contents © Copyright 2009 GPMA1547MNL V2.0
TABLE OF CONTENTS
INTRODUCTION ............................................................... 2
AMA ..................................................................................2
SAFETY PRECAUTIONS ................................................. 2
DECISIONS YOU MUST MAKE ........................................3
Radio Equipment .......................................................... 3
Motor Recommendation ............................................... 3
Propeller ....................................................................... 3
Electronic Speed Control (ESC) ................................... 3
Battery Pack ................................................................. 3
Required Adhesive & Building Supplies ....................... 4
OPTIONAL SUPPLIES & TOOLS ..................................... 4
IMPORTANT BUILDING NOTES ...................................... 4
ORDERING REPLACEMENT PARTS .............................. 4
KIT INSPECTION .............................................................. 5
KIT CONTENTS ................................................................ 5
PREPARATIONS ............................................................... 6
ASSEMBLE THE WING PANELS ..................................... 6
INSTALL THE WING PANELS .......................................... 8
ASSEMBLE THE TAIL SECTION ..................................... 9
INSTALL THE TAIL SERVOS & PUSHRODS ................. 11
INSTALL THE LANDING GEAR ..................................... 12
MOUNT THE MOTOR, ESC & RECEIVER ..................... 13
INSTALL THE COWL, CANOPY & SPINNER ................ 16
Apply the Decals ........................................................ 17
GET THE MODEL READY TO FLY ................................. 18
Check the Control Directions .....................................18
Set the Control Throws ...............................................18
Balance the Model (C.G.) ........................................... 19
Balance the Model Laterally ....................................... 19
PREFLIGHT .................................................................... 19
Identify Your Model ..................................................... 19
Charge the Batteries .................................................. 20
Balance Propellers ..................................................... 20
Range Check .............................................................20
MOTOR SAFETY PRECAUTIONS ................................. 20
LITHIUM BATTERY HANDLING & USAGE ................... 20
AMA SAFETY CODE (excerpts) .................................... 21
CHECK LIST ................................................................... 21
FLYING ............................................................................ 22
Takeoff ........................................................................ 22
Flight ..........................................................................22
Landing ......................................................................22
3D FLYING ......................................................................23
For the latest technical updates or manual corrections to the Sukhoi SU-31 EP ARF visit the Great Planes web site at www.greatplanes.com. Open the “Airplanes” link, then select the Sukhoi SU-31 EP ARF. If there is new technical information or changes to this model a “tech notice” box will appear in the upper left corner of the page.
AMA
If you are not already a member of the AMA, please join! The AMA is the governing body of model aviation and membership provides liability insurance coverage, protects modelers’ rights and interests and is required to fly at most R/C sites. The AMA has two classes of membership available. Open membership or their Park Pilot Program which this aircraft qualifies for. The Park Pilot Program is for people flying electric aircraft and gliders under two pounds and which fly slower than 60mph. This will enable you to enjoy most AMA benefits and organize clubs and flying sites in more congested areas.
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
http://www.modelaircraft.org/parkflyer.aspx
IMPORTANT!!! Two of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid flying near full-scale aircraft and avoid flying near or over groups of people.
INTRODUCTION
Congratulations on your purchase of the Great Planes Sukhoi SU-31 EP ARF! Like the other models in the E-Performance line, the Sukhoi SU-31 EP ARF will deliver the performance that 3D pilots are looking for as well as being a great sport plane for the casual flier. As a new feature, the Sukhoi SU-31 EP ARF is designed with removable wing panels around a carbon wing tube for transporting convenience. However, the compact wingspan of the Sukhoi will allow it to fit into most vehicles in one piece.
PROTECT YOUR MODEL, YOURSELF
& OTHERS....FOLLOW THESE
IMPORTANT SAFETY PRECAUTIONS
1. Your Sukhoi SU-31 EP ARF should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the Sukhoi SU-31 EP ARF, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unflyable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
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3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in first-class condition, and a correctly sized motor and components throughout the building process.
5. You must correctly install all R/C and other components so that the model operates correctly on the ground and in the air.
receiver battery. Two 6" [150mm] servo extensions and two 12" [305mm] servo extensions are also required. Order numbers for these items are provided below.
o (4) Futaba
7.7g (FUTM0414)
–OR
®
S3114 Micro High Torque Servo
o (4) Futaba S3154 Digital Micro High Torque
High Speed Servo (FUTM0654)
6. You must check the operation of the model before every flight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check clevises or other connectors often and replace them if they show any signs of wear or fatigue.
7. If you are not an experienced pilot or have not flown this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your first flights. If you’re not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
8. While this kit has been flight tested to exceed normal use, if the plane will be used for extremely high stress flying, such as racing, or if a motor larger than one in the recommended range is used, the modeler is responsible for taking steps to reinforce the high stress points and/or substituting hardware more suitable for the increased stress.
We, as the kit manufacturer, provide you with a top quality, thoroughly tested kit and instructions, but ultimately the quality and flyability of your finished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
–PLUS
o Futaba R617FS 2.4 GHz Receiver (FUTL7627) o (2) Futaba C-25 Extension Slim Wire 150mm (FUTM4506) o (2) Futaba C-26 12" [300mm] Slim Servo Extension
Futaba J (FUTM4507)
o Futaba 6" Dual Servo Extension J (FUTM4130)
Motor Recommendation
The recommended motor for the Sukhoi SU-31 EP ARF is the Great Planes RimFire™ .10 (35-30-1250) brushless out­runner motor (GPMG4595)
Note: Motors from other manufacturers may work with the Sukhoi SU-31 EP ARF; however the included motor mounting components are designed to work specifically with the Great Planes motor listed.
Propeller
The recommended propeller for the Sukhoi SU-31 EP ARF when using the Great Planes RimFire .10 (35-30-1250) motor is the APC 10 x 7" E Propeller (APCQ4123)
Remember: Take your time and follow the instructions to end up with a well-built model that is straight and true.
DECISIONS YOU MUST MAKE
This is a partial list of items required to finish the Sukhoi SU-31 EP ARF that may require planning or decision making before starting to build. Order numbers are provided in parentheses.
Radio Equipment
A 4-channel radio system with four micro servos and a small receiver are required for this plane. The servos and receiver shown in the manual are Futaba S3114 micro servos and the Futaba® R617FS receiver. If you are planning on doing extreme, high stress 3D flying, it is recommended that you use the Futaba S3154 micro servos instead of the Futaba S3114 servos. If using any of the S3154 servos it is also recommended that you use an external BEC or separate
Electronic Speed Control (ESC)
A brushless ESC is required for this plane. We recommend using the Great Planes Silver Series 35A Brushless ESC 5V/2A BEC (GPMM1830).
Battery Pack
The Sukhoi SU-31 EP ARF has been tested with 11.1V LiPo packs ranging from 1250mAh to 2100mAh. Order numbers are provided for packs of this size. The more powerful 2100mAh pack is suggested for maximum performance.
o Great Planes LiPo 1250mAh 11.1V 20C Discharge
w/Balance (GPMP0609)
o Great Planes LiPo 1500mAh 11.1V 20C Discharge
w/Balance (GPMP0613)
o Great Planes LiPo 2100mAh 11.1V 20C Discharge
w/Balance (GPMP0617)
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Required Adhesive & Building Supplies
This is the list of adhesive and building supplies required to finish the Sukhoi SU-31 EP ARF. Order numbers are provided in parentheses.
o 1/2 oz. [15g] Thin Pro
CA (GPMR6001)
o 1/2 oz. [15g] Medium Pro CA+ (GPMR6007) o Pro 30-minute epoxy (GPMR6047) o Denatured alcohol o Drill bits: 1/8" [3mm] o #1 Hobby knife (HCAR0105) o #11 Blades (5-pack, HCAR0211) o Hobbico
®
steel T-Pins 1" [25mm] (100) (HCAR5100)
o Great Planes Pro Threadlocker (GPMR6060) o CA applicator tips (HCAR3780) o 220-grit Sandpaper o Masking tape
OPTIONAL SUPPLIES & TOOLS
• Photos and sketches are placed before the step they refer to. Frequently you can study photos in following steps to get another view of the same parts.
• The stabilizer and wing incidences and motor thrust
angles have been factory-built into this model. However, some technically-minded modelers may wish to check these measurements anyway. To view this information visit the web site at www.greatplanes.com and click on “Technical Data.” Due to manufacturing tolerances which will have little or no effect on the way your model will fly, please expect slight deviations between your model and the published values.
ORDERING REPLACEMENT PARTS
Replacement parts for the Great Planes Sukhoi SU-31 EP ARF are available using the order numbers in the Replacement Parts List that follows. The fastest, most economical service can be provided by your hobby dealer or mail-order company.
Here is a list of optional tools mentioned in the manual that will help you build the Sukhoi SU-31 EP ARF.
o 21st Century
®
sealing iron (COVR2700)
o 21st Century iron cover (COVR2702) o 2 oz. [57g] Spray CA activator (GPMR6035) o 4 oz. [113g] Aerosol CA activator (GPMR6034) o CA debonder (GPMR6039) o Epoxy brushes (6, GPMR8060) o Mixing sticks (50, GPMR8055) o Mixing cups (GPMR8056) o Panel line pen (TOPQ2510) o Rotary tool such as Dremel
®
o Hobbico flexible 18" [457mm] stainless steel
ruler (HCAR0460)
o Hobbico heavy duty diagonal cutter
7" [178mm](HCAR0627)
IMPORTANT BUILDING NOTES
• When you see the term test fit in the instructions, it means that you should first position the part on the assembly without using any glue, then slightly modify or custom fit the part as necessary for the best fit.
• Wheneverthetermglue is written you should rely upon your experience to decide what type of glue to use. When a specific type of adhesive works best for that step, the instructions will make a recommendation.
• Wheneverjust epoxy is specified you may use either 30-minute (or 45-minute) epoxy or 6-minute epoxy. When 30-minute epoxy is specified it is highly recommended that you use only 30-minute (or 45-minute) epoxy, because you will need the working time and/or the additional strength.
To locate a hobby dealer, visit the Hobbico web site at www.hobbico.com. Choose “Where to Buy” at the bottom of the menu on the left side of the page. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer.
Parts may also be ordered directly from Hobby Services by calling (217) 398-0007, or via facsimile at (217) 398-7721, but full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged sales tax. If ordering via fax, include a Visa® or MasterCard® number and expiration date for payment.
Mail parts orders Hobby Services and payments by 3002 N. Apollo Drive, Suite 1 personal check to: Champaign, IL 61822
Be certain to specify the order number exactly as listed in the Replacement Parts List. Payment by credit card or personal check only; no C.O.D.
If additional assistance is required for any reason contact Product Support by e-mail at productsupport@greatplanes.com, or by telephone at (217) 398-8970.
Replacement Parts List
Description How to Purchase
Missing pieces Contact Product Support Instruction manual Contact Product Support Full-size plans Not available
Contact your hobby supplier for the following parts:
GPMA3125 Wing Kit GPMA3130 Cowl GPMA3126 Fuselage Kit GPMA3131 Canopy GPMA3127 Tail Set GPMA3132 Wing Tube GPMA3128 Landing Gear GPMA3133 Decal GPMA3129 Wheel Pants GPMA3134 Battery Hatch
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KIT INSPECTION
Before starting to build, take an inventory of this kit to make sure it is complete and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Product Support. When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list.
Great Planes Product Support:
3002 N. Apollo Drive, Suite 1
Champaign, IL 61822
Telephone: (217) 398-8970, ext. 5
Fax: (217) 398-7721
E-mail: airsupport@greatplanes.com
KIT CONTENTS
1
4
3
5
6
7
2
9
10
13
13
8
1212121211
1 Cowl 2 Fuselage 3 Spinner 4 Canopy 5 Main Landing Gear (L&R) 6 Main Wheels (2) 7 Wheel Spats (L&R) 8 Horizontal Stabilizer & Elevators
Kit Contents
9 Tail Skid 10 Vertical Fin & Rudder 11 Right Wing Panel w/Aileron 12 Left Wing Panel w/Aileron 13 Wing Tube
5
PREPARATIONS
o 1. If you have not done so already, remove the major parts
of the kit from the box and inspect for damage. If any parts are damaged or missing, contact Product Support at the address or telephone number listed in the “Kit Inspection” section on page 5.
o 2. Carefully remove the tape on the horizontal stabilizer
and separate the elevators. Use a covering iron with a covering sock on medium/high heat to tighten the covering if necessary. Apply pressure over sheeted areas to thoroughly bond the covering to the wood.
o 3. Trim the covering from the aileron servo bays on the
undersides of the wing panels. Also trim the covering from the control horn slots in the ailerons. Note: The servo bay is on the inside portion of the servo mounting plate. There is a lightening hole on the outboard portion of the servo mounting plate that may easily be mistaken for the servo mounting position.
ASSEMBLE THE WING PANELS
o 1. The aileron hinges for the SU-31 have been preinstalled.
Please check them to be certain they are properly glued. If any of them are loose simply add a few drops of thin CA glue to the top and bottom of the hinge.
o 2. Attach a 6" [152mm] servo extension to each aileron
servo and wrap the connection with electrical tape or 3/8" [9.5mm] diameter heat shrink tubing (not included).
o 4. Insert the servo leads into the servo bays and pull them
through the wing ribs. The servos can be installed using the hardware included with the servos or they can be glued in place. If gluing the servos in place, remove the covering just beneath the servo mounting tabs where they will contact the wing. This will ensure that the servo will be glued to the plywood servo bay, not just the covering. Roughing up the underside of each servo mounting tab with sandpaper will also improve glue adhesion. Glue the aileron servos into the servo bays using epoxy or CA glue with the servo splines facing the leading edge of the wings. After the glue has cured, confirm that the servos are properly secured to the wings and reinforce with extra glue if necessary.
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o 5. Locate two double-sided servo arms that fit the output
splines of your aileron servos. Also, locate four adjustable clevises. If necessary, remove the flashing from the top of the clevises using some sandpaper. Be certain that the flashing is fully removed, or it will be very difficult to install the clevises.
transmitter. Test fit the double-sided servo arms parallel to the aileron hinge line. Decide which way fits best (closest to parallel) and cut off the arm that isn’t used. The remaining arm should point toward the wing tip. Be sure to make a left and right servo arm.
o 7. Fit an adjustable clevis onto both 2 x 100mm aileron
pushrods.
o 6. Temporarily connect the aileron servos and battery
pack to your radio. Center the servos and trim levers on the
o 8. Trim the mounting tabs on two control horns so that
they are 1/4" [6.4mm] long. Test fit the control horn into the control horn slot in the wing. Check to be sure that the horn holes sit over the hinge line. If they do not, use a hobby knife to enlarge the slot so that the horn holes sit over the hinge line. Coat the control horn mounting tabs with medium CA and press them into the slots in the ailerons.
7
o 9. Fit the clevises on the aileron pushrods into the outer
holes of the aileron control horns and servo arms as shown. (You may need to temporarily remove the servo arms from the servos.) With the servo arms parallel to the hinge lines and the ailerons in the neutral positions, center the length of the pushrods between the two clevises. When satisfied, lock the clevises onto the pushrods by threading a 2 x 4mm screw into each clevis screw hole. The screw head should fit into the recessed hole in the adjustable clevises as shown (installing the screws in the wrong direction may not properly tighten the clevises onto the pushrods).
INSTALL THE WING PANELS
o 3. Slide the carbon wing tube into the wing tube channel
in the fuselage and center its position.
o 1. Trim the covering in the fuselage for the wing tube, wing
mounting hooks, servo lead holes and anti-rotation pin.
o 2. Glue the 3 x 15mm carbon anti-rotation pins halfway
into the holes in the wing root ribs using medium CA glue.
o 4. Slide the wing panels onto the wing tube and push them
in place against the fuselage sides by fitting the anti-rotation pins into their mating holes. Secure the wing by hooking one end of a rubber band to one wing hook, wrapping the rubber band around the other wing hook and returning the rubber band to the original wing hook. Further secure the wing with a second rubber band, installing it in the same manner.
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