Great Planes GPMA1470 User Manual

WARRANTY
Great Planes
®
Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at the date of purchase.This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assemb led product.By the act of using the user-assembled product, the user accepts all resulting liability.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT WARNINGS AND INSTRUCTIONS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
GPMZ0286 for GPMA1470 V1.0© Copyright 2005
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
INSTRUCTION MANUAL
Wingspan: 43.25 in [1110mm] Wing Area: 340 sq in [21.9 dm2] Weight: 2.5-3 lb [1130-1360 g] Wing Loading: 17-20 oz/sq ft [52-61 g/dm2] Length: 34 in [865mm] Radio: 3-channel Engine: .15-.25 cu in [2.5-4cc] two-stroke,
.30 cu in [5cc] four-stroke
INTRODUCTION................................................................2
AMA ...................................................................................2
SAFETY PRECAUTIONS..................................................2
ADDITIONAL ITEMS REQUIRED .....................................3
Hardware and Accessories..........................................3
Adhesives and Building Supplies.................................3
Optional Supplies and Tools ........................................3
IMPORTANT BUILDING NOTES.......................................4
COMMON ABBREVIATIONS ............................................4
ORDERING REPLACEMENT PARTS...............................4
KIT CONTENTS.................................................................5
PREPARATIONS................................................................6
ASSEMBLE THE WING.....................................................6
Install the Ailerons........................................................6
Install the Aileron Servos and Pushrods......................6
Join the Wing...............................................................7
Mount the Wing to the Fuselage..................................8
ASSEMBLE THE FUSELAGE...........................................9
Install the Stab and Fin................................................9
Install the Elevator Servo and Pushrod .....................11
Install the Fuel Tank, Engine, Throttle Servo
and Pushrod....................................................11
Mount the Cowl..........................................................13
Install the Canopy and Tail Cone ...............................14
Install the Radio.........................................................14
Apply the Decals........................................................14
GET THE MODEL READY TO FLY..................................15
Check the Control Directions.....................................15
Set the Control Throws..............................................15
Balance the Model (C.G.) ..........................................15
Balance the Model Laterally.......................................16
PREFLIGHT .....................................................................16
Identify Your Model.....................................................16
Charge the Batteries..................................................16
Balance Propellers.....................................................16
Ground Check............................................................16
Range Check .............................................................17
ENGINE SAFETY PRECAUTIONS .................................17
AMA SAFETY CODE.......................................................17
CHECK LIST....................................................................18
FLYING.............................................................................18
Fuel Mixture Adjustments ..........................................18
Hand Launching.........................................................19
Flight ..........................................................................19
Landing ......................................................................19
The Great Planes
®
1/12 scale Combat Corsair ARF is a great-flying model suitable for sport flying or AMA Combat Class #2610. Whether you are a competitor or just want a great-looking and great-flying Corsair, this 1/12 scale Combat Corsair ARF will become a favorite.
For the latest technical updates or manual corrections to the Combat Corsair visit the Great Planes web site at www
.greatplanes.com. Open the “Airplanes” link, then select the 1/12 scale Combat Corsair ARF. If there is new technical information or changes to this model a “tech notice” box will appear in the upper left corner of the page.
We urge you to join the AMA (Academy of Model Aeronautics) and a local R/C club.The AMA is the governing body of model aviation and membership is required to fly at AMA clubs. Though joining the AMA provides many benefits, one of the primary reasons to join is liability protection. Coverage is not limited to flying at contests or on the club field. It even applies to flying at public demonstrations and air shows. Failure to comply with the Safety Code (excerpts printed in the back of the manual) may endanger insurance coverage. Additionally, training programs and instructors are available at AMA club sites to help you get started the right way. There are over 2,500 AMA chartered clubs across the countr y. Contact the AMA at the address or toll-free phone number below:
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
IMPORTANT!!! T w o of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid flying near full-scale aircraft and avoid flying near or over groups of people.
1.Your Combat Corsair should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the Combat Corsair, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
PRO TECT YOUR MODEL,YOURSELF
& OTHERS...FOLLOW THESE
IMPORTANT SAFETY PRECAUTIONS
AMA
INTRODUCTIONTABLE OF CONTENTS
2
2.You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unflyable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
3.You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in first-class condition and a correctly sized engine and components (fuel tank, wheels, etc.) throughout the building process.
5.You must correctly install all R/C and other components so that the model operates correctly on the ground and in the air .
6.You must check the operation of the model before every flight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check clevises or other connectors often and replace them if they show any signs of wear or fatigue.
7. If you are not an experienced pilot or have not flown this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your first flights.If you’re not a member of a club, your local hobb y shop has information about clubs in your area whose membership includes experienced pilots.
8.While this kit has been flight tested to exceed normal use, if the plane will be used for extremely high stress flying, such as racing, or if an engine larger than one in the recommended range is used, the modeler is responsible for taking steps to reinforce the high stress points and/or substituting hardware more suitable for the increased stress .
9. WARNING: The cowl and tail cone included in this kit are made of fiberglass, the fibers of which may cause eye, skin and respiratory tract irritation. Never blow into a part to remove fiberglass dust, as the dust will blow back into your eyes. Always wear safety goggles, a particle mask and rubber gloves when grinding, drilling and sanding fiberglass parts. Vacuum the parts and the work area thoroughly after working with fiberglass parts.
Remember:Take y our time and follow the instructions to end up with a well-built model that is straight and true.
This is the list of hardware and accessories required to finish the Combat Corsair. Order numbers are provided in parentheses.
3 channel radio(3) Micro servos with 34 oz-in of torque(2) 12” [305mm] ser vo extensionsEnginePropellers suitable for your engine.
In addition to common household tools and hobby tools, this is the “short list” of the most important items required to build the Combat Corsair.
Great Planes Pro™CA and Epoxy glues
are recommended.
R/C foam rubber (1/4" [6mm] - HCAQ1000, or 1/2"
[13mm] - HCAQ1050)
1/2 oz. [15g] Thin Pro CA (GPMR6001)1/2 oz. [15g] Medium Pro CA+ (GPMR6007)Pro 30-minute epoxy (GPMR6047)Pro 6-minute epoxy (GPMR6045)4-40 tap and drill set (GPMR8101)#1 Hobby knife (HCAR0105)#11 blades (5-pack, HCAR0211)R/C-56 canopy glue (JOZR5007)CA applicator tips (HCAR3780)
Here is a list of optional tools mentioned in the manual that will help you build the Combat Corsair.
Epoxy brushes (6, GPMR8060)Mixing sticks (50, GPMR8055)Mixing cups (GPMR8056)Builder’s Triangle Set (HCAR0480)Curved-tip canopy scissors for trimming
plastic parts (HCAR0667)
Masking tape (TOPR8018)2 oz. [57g] spray CA activator (GPMR6035)Denatured alcohol (for epoxy clean up)Switch & Charge Jack Mounting Set (GPMM1000)Rotary tool such as Dremel
®
Rotary tool reinforced cut-off wheel (GPMR8200)Servo horn dr ill (HCAR0698)Hobby Heat
micro torch (HCAR0750)
Dead Center
Engine Mount Hole Locator (GPMR8130)
AccuThrow
Deflection Gauge (GPMR2405)
CG Machine
(GPMR2400)
Precision Magnetic Prop Balancer
(TOPQ5700)
Optional Supplies and Tools
Adhesives and Building Supplies
Hardware and Accessories
ADDITIONAL ITEMS REQUIRED
We, as the kit manuf acturer, provide you with a top quality , thoroughly tested kit and instructions, but ultimately the quality and flyability of your finished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model and no representations are expressed or implied as to the performance or safety of your completed model.
3
When you see the term
test fit
in the instructions, it means that you should first position the part on the assembly without using any glue, then slightly modify or
custom fit
the part as necessar y for the best fit.
Whenever the term
glue
is written you should rely upon your experience to decide what type of glue to use.When a specific type of adhesive works best for that step, the instructions will make a recommendation.
Whenever just
epoxy
is specified you may use
either
30­minute (or 45-minute) epoxy or6-minute epoxy. When 30­minute epoxy is specified it is highly recommended that you use only 30-minute (or 45-minute) epo xy, because you will need the working time and/or the additional strength.
• Photos and sketches are placed before the step they refer to .Frequently you can study photos in following steps to get another view of the same parts.
The stabilizer and wing incidences and engine thrust angles have been factory-built into this model. However, some technically-minded modelers may wish to check these measurements anyway.To view this information visit the web site at www.greatplanes.com and click on “Technical Data.” Due to manufacturing tolerances which will have little or no effect on the way your model will fly, please expect slight deviations between your model and the published values.
Fuse = Fuselage
Stab = Horizontal Stabilizer
Fin = Ver tical Fin
LE = Leading Edge
TE = Trailing Edge LG = Landing Gear Ply = Plywood
" = Inches
mm = Millimeters
SHCS = Socket Head Cap Screw
COMMON ABBREVIATIONS
IMPORTANT BUILDING NOTES
4
ORDERING REPLACEMENT PARTS
Replacement parts for the Great Planes 1/12 Combat Corsair ARF are available using the order numbers in the Replacement Parts List that follows. The fastest, most economical service can be provided by your hobby dealer or mail-order company.
To locate a hobby dealer, visit the Great Planes web site at
www.greatplanes.com
. Choose “Where to Buy” at the bottom of the menu on the left side of the page. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer. If a hobby shop is not available, replacement parts may also be ordered from Tower Hobbies®at www.towerhobbies.com, or by calling toll free (800) 637-6050.
Parts may also be ordered directly from Hobby Services by calling (217) 398-0007, or via facsimile at (217) 398-7721, but full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged
sales tax. If order ing via fax, include a Visa®or MasterCard
®
number and expiration date for payment. Mail parts orders and payments by personal check to:
Hobby Services
3002 N Apollo Drive, Suite 1
Champaign IL 61822
Be certain to specify the order number exactly as listed in the Replacement Parts List. Payment by credit card or personal check only; no C.O.D.
If additional assistance is required for any reason contact Product Support by e-mail at:
productsupport@greatplanes.com
or by telephone at (217) 398-8970.
Replacement Parts List
Order Number Description How to Purchase
Missing pieces ................................................Contact Product Support
Instruction manual...........................................Contact Product Support
Full-size plans.................................................Not available
Kit parts listed below .......................................Hobby Supplier
GPMA2610............Fuselage Set
GPMA2611............Wing Set
GPMA2612............Tail Set
GPMA2613............Canopy
GPMA2614............Cowl
GPMA2615............Decal Sheet
5
Before starting to build, take an inventory of this kit to make sure it is complete and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Product Support. When repor ting defective or missing parts, use the part names exactly as they are written in the Kit Contents list.
Great Planes Product Support:
3002 N Apollo Drive, Suite 1
Champaign, IL 61822
Telephone: (217) 398-8970, ext. 5
Fax: (217) 398-7721
E-mail:
airsupport@greatplanes.com
KIT INSPECTION
1 Cowl 2 Fuselage 3 Cowl Ring 4 Wing Joiner 5 Engine Mount 6 Canopy 7 Belly Pan
8 Fuel T ank
9 Tail Cone 10 Fin with Rudder 11 Stabilizer with Elevators 12 Right Wing with Aileron 13 Left Wing with Aileron
Kit Contents (Photographed)
(4) 3mm Blind Nuts (4) 3 x 19mm Machine Screws (4) 3 x 19mm Sheet Metal Screws (6) 2x 15mm Screws (4) 2x7mm Washer Head Screws (8) 3mm flat Washers (4) 3mm lock Washers (1) Elevator Joiner Wire (2) 2x 15mm Threaded Rod (1) 1 x 305mm Wire
(1) 1 x 500mm Wire (1) 2 x 254mm Tube (3) Nylon Control Horns (2) Control Horns (2) Faslinks (4) Clevis Retainers (12) Hinges (1) 2.5mm Allen Wrench
Kit Contents (Not Photographed)
KIT CONTENTS
2
1
4
3
5
12
6
8
7
10
9
13
11
1. If you have not done so already, remove the major
parts of the kit from the box and inspect for damage. If any parts are damaged or missing, contact Product Suppor t at the address or telephone number listed in the “Kit Inspection” section on page 5.
2. Remove the tape and separate the ailerons from the
wing and the elevators from the stab.Use a covering iron with a covering sock on high heat to tighten the covering if necessary .Apply pressure over sheeted areas to thoroughly bond the covering to the wood.
Do the right wing first so your work matc hes the photos the first time through.You can do one wing at a time, or work on them together.
❏❏1. Test fit the right aileron to the wing with three
hinges. If the hinges don’t remain centered, stick a pin through the middle of the hinge to hold it in position.
❏❏2. Remove any pins you may have inserted into the
hinges. Adjust the aileron so there is a small gap between
the LE of the aileron and the wing.The gap should be small, just enough to see light through or to slip a piece of paper through. Apply six drops of thin CA to the top and bottom of each hinge. Do not use CA accelerator. After the CA has fully hardened, test the hinges by pulling on the aileron.
❏❏3. Cut the covering from the opening in the bottom of
the wing for the aileron servo. Use an iron to seal the covering to the edges of the opening.
❏❏4. On the top of the wing cut the covering inside the
opening for the aileron servo wire to pass through. Use an iron to seal the covering to the edges of the opening.
5. Repeat steps 1-4 for the left wing panel.
❏❏1. Installing the servos in the wing will require the use
of two 12" [305mm] servo extensions. One Y-harness connector is required and is used to allow the aileron servos to plug into one slot in your receiver. You may have a computer radio that allows you to plug the servos into separate slots and then mix them together through the radio transmitter. If you choose to mix them with the radio rather than the Y-harness, refer to the instructions with your particular brand of radio.
Install the Aileron Servos and Pushrods
Install the Ailerons
ASSEMBLE THE WING
PREPARATIONS
6
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