Great Planes GPMA1330 User Manual

WARRANTY
Great Planes
®
Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at the date of purchase.This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assemb led product.By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT WARNINGS AND INSTRUCTIONS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
GPMZ0231 for GPMA1330 V1.2© Copyright 2001
1610 Interstate Drive, Champaign, IL 61822
(217) 398-8970, Ext 2
airsupport@greatplanes.com
INSTRUCTION MANUAL
Length: 60" [1,524mm] Weight: 10.25 lbs [4,592g] Wingspan: 71" [1,803.4mm] Wing Area: 1360 sq in [8,840 sq cm] Wing Loading: 17.35 oz/sq ft [485.5 g/sq cm] Radio: 4-ch (5 servos) Engine: .61 two-stroke, .91 four-stroke [10cc 2-stroke, 15cc 4-stroke]
INTRODUCTION................................................................2
SAFETY PRECAUTIONS..................................................2
DECISIONS YOU MUST MAKE ........................................3
Radio Equipment ................................................................3
Engine Recommendations.................................................3
ADDITIONAL ITEMS REQUIRED.....................................3
Hardware and Accessories................................................3
Covering Accessories.........................................................4
Adhesives and Building Supplies.......................................4
Optional Supplies and Tools...............................................4
IMPORTANT BUILDING NOTES.......................................4
ORDERING REPLACEMENT PARTS ...............................5
KIT CONTENTS .................................................................6
PREPARATIONS................................................................7
ASSEMBLE THE WING.....................................................7
Hook up the Ailerons..........................................................7
JOIN THE WINGS..............................................................9
Install Flying Wires...........................................................11
ASSEMBLE THE FUSELAGE.........................................12
Mount the Stab and Fin....................................................12
Install the Engine..............................................................15
Mount the Cowl................................................................15
Install the Fuel Tank .........................................................16
FINAL ASSEMBLY ..........................................................16
Install the Radio ...............................................................16
Install the Landing Gear...................................................19
Finishing Touches.............................................................20
GET THE MODEL READY TO FLY..................................20
Check the Control Directions ...........................................20
Set the Control Throws.....................................................21
Balance the Model (C.G.).................................................21
Balance the Model Laterally.............................................22
PREFLIGHT.....................................................................22
Identify Your Model...........................................................22
Charge the Batteries........................................................22
Balance Propellers...........................................................22
Ground Check..................................................................23
Range Check....................................................................23
ENGINE SAFETY PRECAUTIONS.................................23
AMA SAFETY CODE (Excerpt) ......................................23
General.............................................................................23
Radio Control ...................................................................23
CHECK LIST ....................................................................24
FLYING.............................................................................24
Fuel Mixture Adjustments.................................................24
Takeoff..............................................................................25
Flight.................................................................................25
Landing.............................................................................25
Thank you for purchasing the Great Planes Tiger Moth ARF. This model is a re-creation of the deHavilland D.H. 82 Tiger Moth which was originally developed from the D.H. Gipsy Moth. It was first flown in October of 1931 and became the basic trainer for Britain's Royal Air Force. More than 8,700 Tiger Moths were manufactured, with 4,200 going to the Royal Air Force, where it trained thousands of pilots for World War II service.It continued to serve the post-war RAF until 1951.There are more than 250 still flying today.
The Tiger Moth has a wingspan of 29 ft.4 in., a fuse length of 23 ft. 11 in., and is powered by a 145-hp deHavilland Gipsy Major 1C inline piston engine. The plane has a maximum speed of 107 mph, a ceiling of 14,600 ft. and a range of 275 miles.
We hope your new Great Planes Tiger Moth ARF provides you with many hours of flying fun and enjoyment.
For the latest technical updates or manual corrections for the Tiger Moth, visit the web site listed below and select the Great Planes Tiger Moth ARF.A “tech notice” box will appear in the upper left corner of the page if there is new technical information or changes.
http://www.greatplanes.com/airplanes/index.html
1. Your Great Planes Tiger Moth ARF should not be
considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane.Because of its performance capabilities, the Tiger Moth, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so
may result in an unsafe or unflyable model. In a few cases the instructions may differ slightly from the photos.In those instances the written instructions should be considered as correct.
3. You must take time to assemble straight, true and strong.
4. You must use an R/C radio system that is in first-class
condition, and a correctly sized engine and components (fuel tank, wheels, etc.) throughout the assembly process.
PRO TECT YOUR MODEL,YOURSELF
& OTHERS...FOLLOW THESE
IMPORTANT SAFETY PRECAUTIONS
INTRODUCTIONTABLE OF CONTENTS
2
5.You must properly install all R/C and other components so
that the model operates properly on the ground and in the air.
6. You must check the operation of the model before every flight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check clevises or other connectors often and replace them if they show any signs of wear or fatigue.
7. If you are not already an experienced R/C pilot, you should fly the model only with the help of a competent, experienced R/C pilot.
Remember:Take y our time and follow the instructions to end up with a well-built model that is straight and true.
If you have not flown this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your first flights. If you're not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
In addition to joining an R/C club, we strongly recommend y ou join the AMA (Academy of Model Aeronautics). AMA membership is required to fly at AMA sanctioned clubs.There are over 2,500 AMA chartered clubs across the country. Among other benefits, the AMA provides insurance to its members who fly at sanctioned sites and events .Additionally, training programs and instructors are available at AMA club sites to help you get started the right way. Contact the AMA at the address or toll-free phone number below:
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
The Tiger Moth qualifies as a "giant scale" model and is an excellent sport-scale model. It is therefore eligible to fly in IMAA events. The IMAA (International Miniature Aircraft Association) is an organization that promotes non­competitive flying of giant-scale models.If you plan to attend an IMAA event, contact the IMAA for a copy of the IMAA Safety Code at the address or telephone number below.
IMAA
205 S. Hilldale Road
Salina, KS 67401
(866) 366-4622
Or via the Internet at: http://www.fly-imaa.org
This is a partial list of items required to finish the Tiger Moth that may require planning or decision making before starting to build. Order numbers are provided in parentheses.
The Tiger Moth requires a minimum 4 channel radio system such as the Futaba®4VF (FUTJ62**). It requires 5 S-3003 servos (FUTM0031), two Pro HD 12" Aileron Extensions (HCAM2711), and one Pro HD Y-Harness (HCAM2751).
The following engines are recommended for the Tiger Moth:
OS®.61 FX two-stroke (OSMG0561) SuperTigre®G-61 ABC w/muffler two-stroke (SUPG0181) SuperTigre G-75 Ring w/muffler two-stroke (SUPG0205) OS FS-91 II Surpass™four-stroke (OSMG0896) OS FS-91 II Surpass w/pump four-stroke (OSMG0890)
Remember that this is a scale model that is intended to fly at scale-like speeds, so throttle management should be practiced.
This is the list of hardware and accessories required to finish the Great Planes Tiger Moth. Order numbers are provided in parentheses.
Propellers – Follow engine manuf acturer’ s recommendationsR/C foam rubber (1/4" - HCAQ1000, or 1/2" - HCAQ1050)30-Minute Epoxy (GPMR6047)3' Medium fuel tubing (GPMQ4131)
Hardware and Accessories
ADDITIONAL ITEMS REQUIRED
Engine Recommendations
Radio Equipment
DECISIONS YOU MUST MAKE
We, as the kit manufacturer, provide you with a top quality kit and instructions, but ultimately the quality and flyability of your finished model depends on how you assemble it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
3
Top Flite
®
MonoKote®sealing iron (TOPR2100)
Top Flite MonoKote trim seal iron (TOPR2200)Top Flite MonoKote heat gun (TOPR2000)Top Flite Hot Sock
iron cover (TOPR2175)
In addition to common household tools and hobby tools, this is the "short list" of the most important items required to build the Tiger Moth. Great Planes Pro™CA and Epoxy glue are recommended.
1/2 oz.Thin Pro CA (GPMR6001)1/2 oz. Medium Pro CA+ (GPMR6007)Hobby knife (HCAR0105)#11 blades (HCAR0211)Small T-pins (HCAR5100)Builder's triangle (HCAR0480)Electric drill and 1/16" [1.6mm], 3/32" [2.4mm], 3/16"
[4.8mm], 17/64" [6.7mm], and 5/16" [7.9mm] drill bits
8-32 Tap Set (GPMR8108)Small Phillips (HCAR1024) and flat blade (HCAR1002)
screwdrivers
Pliers with wire cutter (HCAR0630)
Here is a list of optional tools mentioned in the manual that will help you build the Tiger Moth.
Great Planes CG Machine
(GPMR2400)
Easy-Touch
Bar Sander (GPMR6170)
Easy Fueler
fuel filling valve for glow fuel (GPMQ4160)
Hobbico
®
Servo Horn Drill (HCAR0698)
1/4-scale pilot (optional, WBRQ4131)Switch and Charge Jack Mounting Set (GPMM1000)Top Flite Precision Magnetic Prop Balancer
(TOPQ5700)
Great Planes Fingertip Prop Balancer (GPMQ5000)Black Top Flite MonoKote Trim Sheet (TOPQ4109)Black Top Flite LustreKote
®
Paint (TOPR7208)
Straightedge with scale (HCAR0475)Cutting mat (HCAR0456)Masking Tape (TOPR8018)CA Debonder (GPMR6039)CA Applicator tips (GPMR6033)CA accelerator (GPMR6034)6-Minute Epoxy (GPMR6045)R/C-56 Canopy Glue (JOZR5007)Epoxy Brushes (GPMR8060)Mixing Sticks (GPMR8055)Threadlocker (GPMR6060)Denatured Alcohol (for epoxy clean up)1/16" to 1/4" drill bit set
Curved Tip Canopy Scissors for Trimming Plastic Parts
(HCAR0667)
Dead Center
Engine Mount Hole Locator (GPMR8130)
Great Planes Receiver Guard (GPMM1010)Great Planes AccuThrow
Deflection Gauge (for measuring
control throws, GPMR2405)
MonoKote colors used on this model.
The Tiger Moth is cov ered in Top Flite MonoKote film.Should additional covering for patchwork or repairs be required, use Top Flite Cub Yellow MonoKote (TOPQ0220).
There are two types of screws used in this kit: Sheet metal screws are designated by a number and a
length. For example #6 x 3/4"
This is a number six screw that is 3/4" long.
Machine screws are designated by a number, threads per inch, and a length. For example 4-40 x 3/4"
This is a number four screw that is 3/4" long with
forty threads per inch.
When you see the term
test fit
in the instructions, it means that you should first position the part on the assembly without using any glue, then slightly modify or custom fit the part as necessar y for the best fit.
Whenever the term
glue
is written you should rely upon your experience to decide what type of glue to use.When a specific type of adhesive works best for that step, the instructions will make a recommendation.
Whenever just
epoxy
is specified you may use
either
30-minute (or 45-minute) epoxy or6-minute epoxy. When 30-minute epoxy is specified it is highly recommended that you use only 30-minute (or 45-minute) epoxy, because you will need the working time and/or the additional strength.
Photos and sketches are placed before the step they refer to. Frequently you can study photos in following steps to get another view of the same parts.
IMPORTANT BUILDING NOTES
Optional Supplies and Tools
Adhesives and Building Supplies
Covering Accessories
4
5
To order replacement par ts for the Great Planes Tiger Moth ARF, use the order numbers in the Replacement Parts List that follows. Replacement par ts are available only as listed. Not all parts are available separately (an aileron cannot be purchased separately, but is only available with the wing kit).Replacement par ts are not available from Product Support, but can be purchased from hobby shops or mail order/Internet order firms. Hardware items (screws, nuts, bolts) are also available from these outlets. If you need assistance locating a dealer to purchase par ts, visit www.greatplanes.com and click on "Where to Buy." If this kit is missing par ts, contact Great Planes Product Support.
Replacement Parts List
Order Number Description How to Purchase
Missing pieces ......................Contact Product Support
Instruction manual.................Contact Product Suppor t
Full-size plans.......................Not available
GPMA2229......................................Upper Wing Kit
GPMA2230......................................Lower Wing Kit
GPMA2231......................................Fuselage Kit
GPMA2232......................................Tail Set
GPMA2233......................................Cowl
GPMA2234......................................Landing Gear
ORDERING REPLACEMENT PARTS
.........
Contact Your Hobby Supplier to Purchase These Items
To convert inches to millimeters, multiply inches by 25.4
1/64" = .4mm
1/32" = .8mm 1/16" = 1.6mm 3/32" = 2.4mm
1/8" = 3.2mm
5/32" = 4mm
3/16" = 4.8mm
1/4" = 6.4mm
3/8" = 9.5mm 1/2" = 12.7mm 5/8" = 15.9mm
3/4" = 19mm 1" = 25.4mm 2" = 50.8mm 3" = 76.2mm
6" = 152.4mm
12" = 304.8mm
15" = 381mm 18" = 457.2mm 21" = 533.4mm 24" = 609.6mm
30" = 762mm 36" = 914.4mm
Metric Conversions
Inch Scale
0" 1" 2" 3" 4" 5" 6" 7"
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
Metric Scale
6
(4)8-32 x 1" SHCS (attaching engine mount) (4) 8-32 Blind nuts (attaching engine mount) (6) 6-32 x 1/8" Set screws (3/16" wheel collars) (4) 3/16" Wheel collars (main wheels) (1) 3/32" Wheel collar (tail wheel) (1) Brass screw lock connector (throttle linkage) (1) Nylon retainer (throttle linkage) (1) 4-40 x 1/4SHCS (throttle linkage) (2) 1/4" - 20 Nylon bolts (attach wing to fuse) (6) Nylon clevises (ailerons, elevators, rudder) (4) Faslinks (ailerons, elevator, rudder servos) (4) Nylon landing gear straps (5) Nylon control horns (ailerons, elevs, rudder) (26) Silicone clevis retainers
(1) 2" x 9" CA hinge strip (all control surfaces) (3) .074" x 36" Thread one end pushrod
(rudder, elev) (2) .074" x 12" Thread one end pushrod (aileron) (1) .074" x 17.5" Thread one end pushrod (throttle) (1) 11-3/4Pushrod Guide Tube (throttle) (8) #8 Washers (engine mount) (3) 36Pushrod Guide Tube (pre-installed in fuse) (12) 4-40 Nylon lock nut (struts & cabanes) (12) #4 Washers (struts & cabanes) (12) 4-40 x 3/4" SHCS (struts & cabanes) (12) #2 x 1/2" Phillips head screws (LG straps
and aileron control horns)
(4) 8-32 x 3/4" SHCS (engine to mount)
(2) 5/32" Wheel collars (elevator pushrods) (1) 4-40 x 1/8" Set screw (3/32" wheel collar) (4) 2-56 x 5/8" Machine screw (elev cntl horns) (20) 2-56 Metal clevises (flying wires) (2) 2-56 x 3/4" SHC Screw (rud cntl horn) (1) 2-1/4" Black Spinner (2) 1/4" - 20 Blind nuts (pre-installed in wing
hold down plate) (4) 4 x 18mm Wood screws (cabanes to fuse) (18) 3 x 12mm Wood screws (brackets for
struts and wires) (4) 2.5 x 8mm Wood screws (cowl to fuse) (24) Aluminum crimp tubes (flying wires) (12) 2-56 Threaded brass ends (flying wires)
Kit Contents (Not Photographed)
1. Top Wing
2. Top Wing Center Section
3. Bottom Wing w/Ailerons
4. Fuselage
5. Stabilizer w/ Elevators
6. Fin w/ Rudder
7. Painted Fiberglass Cowl
8. Landing Gear
9. 3-1/4" Wheels (2)
10. Cabane Struts (2)
11. Interplane Struts (4)
12. Stab Braces (2)
13. Landing Gear Covers (2)
14. Wing Joiners (9)
15. Tail Wheel Wire & Bearing
16. 1-1/4" Tail Wheel
17. Wind Screens (2)
18. Fuel Tank w/ Hardware
19. Engine Mount (R & L Halves)
20. Wing Bolt Mounting Plate
21. Flying Wire
22. Metal Brackets (24)
23. Decal Sheet
Kit Contents (Photographed)
Before starting to build, use the Kit Contents list to take an inventory of your kit to make sure it is complete, and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Great Planes Product Support. When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list on this page.
Great Planes Product Support:
Phone: (217) 398-8970
Fax: (217) 398-7721
E-mail: airsupport@greatplanes.com
KIT CONTENTS
13
11
12
9
8
10
6
2
3
1
17
7
16
15
18
19
4
20
23
5
3
1
22
21
14
1. If you have not done so already, remove the major
parts of the kit from the box (wings, fuse, cowl, tail parts, etc.) and inspect them for damage. If any parts are damaged or missing, contact Product Support at the address or telephone number listed on page 6.
2. Remove the masking tape and separate the ailerons
from the wing, the rudder from the fin and the elevators from the stab. Tighten the covering with a covering iron on high heat with a covering sock. Apply pressure over sheeted areas to thoroughly bond the covering to the wood.
❏❏1. Drill a 3/32" [2.4mm] hole, 1/2" [13mm] deep in the
center of each hinge slot to allow the CA to “wick” in. Follow-up with a #11 blade to clean-out the slots. Hint: If you have one, use a high-speed rotary tool to drill the holes.
❏❏2. Use a sharp #11 blade to cut a strip of covering
from the aileron hinge slots in both halves of the Bottom Wing and ailerons.
3. Cut fourteen 3/4" x 1" [19mm x 25mm] hinges from the
CA hinge strip. Snip off the corners as shown so they go in
easier. Insert three of the hinges into the aileron hinge slots.
❏❏4. Test fit the ailerons to the wing with the hinges. If
the hinges don't remain centered, stick a pin through the middle of the hinge to hold it in position.
❏❏5. Remove any pins you may have inserted into the
hinges. Adjust the aileron so there is a small gap between the LE of the aileron and the wing. The gap should be just small enough to see light through or to slip a piece of paper through.
❏❏6. Apply six drops of thin CA to the top and bottom of
each hinge. Do not use CA accelerator. After the CA has fully hardened, test the hinges by pulling on the aileron.
❏❏7. Cut the covering 1/8" [3mm] inside the opening in
the wing for the aileron servo. Use a trim iron to seal the covering to the edges of the opening.
1"
1"
3/4"
AWAY FROM THE SLOT
CUT THE COVERING
DRILL A 3/32" HOLE
1/2" DEEP, IN CENTER
OF HINGE SLOT
Hook Up the Ailerons
ASSEMBLE THE WING
PREPARATIONS
7
❏❏8. Cut the covering away from the hole in the top of
the wing and feed the string, which is taped to the root rib through the hole in top of the wing and re-tape it securely near the hole.
❏❏9. Install the servo per the manufacturers instructions.
Connect a 12" [305mm] servo extension wire (HCAM2711) to the servo and secure it with tape or heat shrink material. Tie the string to the aileron servo wire and pull the servo wire out of the hole on top of the wing with the string. Tape the connector to the wing to prevent it from falling back inside the wing. Then discard the string.
❏❏10. Place the servo into the wing and drill 1/16" [1.6mm]
holes in the wing for the servo mounting screws. Then, mount the aileron servo using the screws that came with it.
❏❏11. The servo arms for the aileron servos are placed
so that they point outboard from the servo.This is necessary
for proper function. Draw a line to the servo arm hole at 90-degrees from the aft edge of the aileron bay. At this location mark and drill the two 1/16" [1.6mm] holes into the bottom of the aileron for mounting the nylon control horn. Saturate the holes with thin CA, wipe away any residual CA and allow it to fully harden. Mount the aileron control horn to the aileron with two #2 x 1/2" [13mm] sheet metal screws.
❏❏12. Enlarge the hole in the servo arm with a Hobbico
Servo Horn Drill (HCAR0698) or a #48 or 5/64" [2mm] drill bit. Install a clevis retainer and a clevis onto a 12" [305mm] pushrod approximately 25 turns. Center the servo arm, align
the aileron with the trailing edge of the wing, and then mark the location of the servo arm hole on the pushrod with a felt tip pen.
❏❏13. Measure 1/2[13mm] past the marked location
toward the non-threaded end of the pushrod and cut it off at that point. Make a 90-degree bend in the pushrod at the marked location (servo arm hole). Connect the servo to the aileron as shown using a Faslink Connector.
14. Repeating steps 1 - 12, assemble the other wing the
same way.
FasLink
2-56 (.074") Pushrod Wire
Servo Horn
Correct Incorrect
8
1. Locate the nine die-cut ply wing joiners. Note that
there will be three matching wing joiners which make up the bottom wing joiner. Mark these bottom wing joiner.” There will also be six matching wing joiners which make up the two joiners for the top wing. Mark these top wing joiner.
2. Use 6-minute epoxy to glue the joiners together to form
three plywood joiners as shown.
3. After the epoxy has cured, sand off any excess glue
and test fit the lower wing joiner into the two wing halves, making sure the lower wing halves fit together properly and form a good fitting joint.
4. Using 30-minute epoxy, thoroughly coat the root rib of
both lower wing halves and the wing joiner. Be sure to apply a
generous amount of epoxy into the inside of the wing joiner pocket. Important: Make sure the joiner is fitted upright to ensure the proper dihedral. Then, join the wing halves tightly, holding them together. Use a paper towel to wipe away excess epoxy that comes out of the wing.Tightly hold the wing together with masking tape, making certain both halves are in full contact and that the leading and trailing edges align.
(Proceed to the next step immediately!)
The following sketch shows how the lower wing dihedral is measured.
5. Check for the correct dihedral angle while joining the
wing. Place one wing panel on a flat surface and measure the distance from the elevated wing tip to the table top. This distance should be 4-3/8" [111mm] measured at the wing tip former, located 4" [102mm] back from the leading edge. Note: You will need to avoid the servo to get an accurate measurement. You can use a paper towel dampened with rubbing alcohol for any epoxy clean-up. Do not disturb the wing until the epoxy has fully hardened.
6. Outline the 1/8" [3mm] plywood wing bolt plate on the
bottom of the lower wing and cut the MonoKote covering away using a Hobbico Hot Knife (HCAR0770). You may also use a hobby knife with a #11 blade. If using this method be sure not to cut into the wood under the covering as this will weaken the structure.
7. After removing the covering use 6-minute epoxy to
glue the wing bolt plate to the wing and allow the epoxy to cure completely.
8. Drill two 17/64" [6.7mm] holes through the wing bolt
plate from the top of the wing using the pre-drilled holes in the wing as a guide.
JOIN THE WINGS
9
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