Great Planes GPMA1325 User Manual

WARRANTY
Great Planes
®
Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at the date of purchase.This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assemb led product.By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT WARNINGS AND INSTRUCTIONS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
GPMZ0253 for GPMA1325 V1.0© Copyright 2001
1610 Interstate Drive Champaign, IL 61822
(217) 398-8970, Ext 2
airsupport@greatplanes.com
INSTRUCTION MANUAL
A. R. F.
Almost Ready to Fly
Wingspan: 61.5" [1,560mm] Wing area: 712.5" [46 sq dm] Weight: 7 lbs [3,630g] Wing loading: 25.9 oz/sq ft [79 g/sq cm] Length: 53" [1,345mm] Radio: 4-ch (five servos) Engine: .61 two-stroke, .91 four-stroke [10cc 2-stroke, 15cc 4-stroke]
INTRODUCTION................................................................2
IMPORTANT SAFETY PRECAUTIONS............................2
ADDITIONAL ITEMS REQUIRED.....................................3
Muffler ................................................................................3
Hardware and Accessories................................................4
Adhesives and Building Supplies.......................................4
Optional Supplies and Tools...............................................4
IMPORTANT BUILDING NOTES.......................................4
ORDERING REPLACEMENT PARTS ...............................4
KIT CONTENTS .................................................................5
PREPARATIONS................................................................6
BUILD THE WING..............................................................6
Hook up the Ailerons..........................................................6
Join the Wing......................................................................7
BUILD THE FUSELAGE....................................................8
Mount the Wing..................................................................8
Mount the Stab and Fin......................................................9
Mount the Wheel Pants and Landing Gear......................12
Finish the Cockpit.............................................................13
Mount the Engine.............................................................15
Mount the Cowl................................................................15
FINAL ASSEMBLY ..........................................................17
Install the Radio ...............................................................17
Finishing Touches.............................................................19
GET THE MODEL READY TO FLY..................................19
Check the Control Directions ...........................................19
Set the Control Throws.....................................................19
Balance the Model (C.G.).................................................20
Balance the Model Laterally.............................................21
PREFLIGHT.....................................................................21
Identify Your Model...........................................................21
Charge the Batteries........................................................21
Balance Propellers...........................................................21
Ground Check..................................................................21
Range Check....................................................................21
ENGINE SAFETY PRECAUTIONS.................................21
AMA SAFETY CODE ......................................................22
CHECK LIST ....................................................................22
FLYING.............................................................................23
Takeoff..............................................................................23
Flight..................................................................Back Cover
Landing..............................................................Back Cover
Thank you for purchasing the Great Planes Shoestring ARF. Those who know the full-size Shoestring and are familiar with its history are likely to be racers who may hav e resisted the idea of building an ARF. On the other hand, such a beautiful plane can't be resisted no matter how it is constructed! The Shoestring is nostalgic and modern at the same time.While the Shoestring made its name as a pylon racer in 1949 and into the fifties, even today the Shoestring looks just as “mean”as any other modern-day racer.Though it is an ARF, the Shoestring can still be “scaled-out” if one wishes to go the extra mile by adding home-made details such as landing gear fairings and an air scoop. Note: The Shoestring is covered in TopFlite Red (TOPQ0201, 6’ roll) and Cub Yellow (TOPQ0220, 6’roll) MonoKote film.
The full-size Shoestring has a wingspan of 19' (228"). This model has a wingspan of 61.5". That makes it slightly larger than quarter-scale (1:3.7 to be exact) and eligible to participate in IMAA events.
For the latest technical updates or manual corrections for the Shoestring, visit the web site listed below and select the Great Planes Shoestring ARF. A “tech notice” box will appear in the upper left corner of the page if there is new technical information or changes.
http://www.greatplanes.com/airplanes/index.html
1. The Shoestring ARF should not be considered a toy, but
rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the Shoestring, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so
may result in an unsafe or unflyable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered correct.
3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in first-class
condition, and a correctly sized engine and components (fuel tank, wheels, etc.) throughout the building process.
5.You must properly install all R/C and other components so that the model operates properly on the ground and in the air.
PRO TECT YOUR MODEL,YOURSELF
& OTHERS...FOLLOW THESE
IMPORTANT SAFETY PRECAUTIONS
INTRODUCTIONTABLE OF CONTENTS
2
6. You must check the operation of the model before every
flight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check clevises or other connectors often and replace them if they show any signs of wear or fatigue.
7. If you are not already an experienced R/C pilot, you should fly the model only with the help of a competent, experienced R/C pilot.
8. While this kit has been flight tested to exceed normal use, if the plane will be used for extremely high stress flying, such as racing, the modeler is responsible for taking steps to reinforce the high stress points.
Remember:Take y our time and follow the instructions to end up with a well-built model that is straight and true.
If you have not flown this type of model before, we recommend that you get the assistance of an experienced pilot for your first flights. If you're not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
In addition to joining an R/C club, we strongly recommend you join the AMA (Academy of Model Aeronautics). AMA membership is required to fly at AMA sanctioned clubs. There are over 2,500 AMA chartered clubs across the country. Among other benefits, the AMA provides insurance to its members who fly at AMA sites and events .Additionally, training programs and instructors are available at AMA club sites to help you get started the right way. Contact the AMA at the address or toll-free phone number below:
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
The Great Planes Shoestring ARF is an excellent sport­scale model.Though it isn't particularly large, it is larger than quarter-scale making it eligible to fly in IMAA events. The
IMAA (International Miniature Aircraft Association) is an organization that promotes non-competitive flying of giant­scale models. If you plan to attend an IMAA event, contact the IMAA for a copy of the IMAA Safety Code at the address or telephone number below.
IMAA
205 S. Hilldale Road
Salina, KS 67401
(913) 823-5569
Conveniently, the O.S.®MAX .61FX engine fits inside the cowl. Engines with similar proportions will fit as well. However, the cowl will have to be trimmed to fit the exhaust system. On our prototype, we used the B.C.M. (Bisson Custom Mufflers) #04061 Pitts muffler for the O.S. .61 FX (BISG4061). Another muffler that will work is the Slimline #3217 (SLIG2217) Pitts Style (for O.S. .61 SF, FP, FX). To use these mufflers, a portion of the included Great Planes 60-120 engine mount will have to be trimmed to accommodate the muffler.See page 17 for details.
This is the list of hardware and accessories required to finish the Shoestring ARF. Order numbers are provided in parentheses for your convenience.
Four-channel radio with five servos (two aileron servos).61 two-stroke to .91 four-stroke engineMufflerSuitable propellers (refer to the engine manufacturer's
recommendations)
3' Medium fuel tubing (GPMQ4131)Y-harness for dual aileron servos (HCAM2500 for Futaba
®
J)
1/4-scale pilot (optional, WBRQ2626)R/C foam rubber (1/4" - HCA Q1000, or 1/2" - HCA Q1050)Easy Fueler fuel filler valve for glow fuel (GPMQ4160)Switch and charge jack mounting set (GPMM1000)1/4" yellow Kwik Stripe striping tape (for canopy trim,
GPMQ1450)
Hardware and Accessories
Muffler
ADDITIONAL ITEMS REQUIRED
IMAA Information
Note: We, as the kit manufacturer, provide you with a top
quality kit and instructions, but ultimately the quality and flyability of your finished model depends on how y ou b uild it; therefore, we cannot in an y w ay guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of y our completed model.
3
To order replacement par ts for the Great Planes Shoestring ARF, use the order numbers in the Replacement Parts List that follows. Replacement par ts are available only as listed. Not all parts are available separately (an aileron cannot be purchased separately, but is only available with the wing kit).Replacement par ts are not available from Product Support, but can be purchased from hobby shops or mail order/Internet order firms. Hardware items (screws, nuts, bolts) are also available from these outlets. If you need assistance locating a dealer to purchase par ts, visit www.greatplanes.com and click on “Where to Buy.” If this kit is missing parts, contact Great Planes Product Support.
Replacement Parts List
Order Number Description How to Purchase
Missing pieces ......................Contact Product Support
Instruction manual.................Contact Product Suppor t
Full-size plans.......................Not available
GPMA2210......................................Wing Kit
GPMA2211......................................Fuse Kit
GPMA2212......................................Tail Set Contact Your Hobby
GPMA2213......................................Cowl Supplier to Purchase
GPMA2214......................................Canopy These Items
GPMA2215......................................Landing Gear
GPMA2216......................................Wheel Pants
In addition to common household tools and hobby tools, this is the “short list”of the most important items required to build the Shoestring. Great Planes Pro™CA and Epoxy glue are recommended.
1/2 oz. Thin Pro CA (GPMR6001)1/2 oz. Medium Pro CA (GPMR6007)30-Minute Epoxy (GPMR6047)Drill bits, 1/16", 5/64", 3/32", 1/8", #29 (or 9/64") and 8-32
tap (or Great Planes 8-32 tap and drill set, GPMR8103), 3/16", #11 (or 13/64"), 7/64" (or 1/4"), 7/32"
Here is a list of additional optional items we used to assemble the Shoestring ARF.
21
ST
Century®sealing iron (COVR2700)
21
ST
Century iron cover (COVQ2702)
Milled Fiberglass (GPMR6165)Microballoons (TOPR1090)Builders Triangle Set (HCAR0480)Dead Center
Engine Mount Hole Locator (GPMR8130)
Threadlocker (GPMR6060)K & S #801 K e vlar thread (f or stab alignment K+SR4575)Denatured Alcohol (for epoxy clean up)Curved Tip Scissors for Trimming Canopy (HCAR0667)R/C-56 Canopy Glue (JOZR5007)Great Planes CG Machine
(GPMR2400)
Great Planes AccuThrow
Deflection Gauge (for measuring
control throws, GPMR2405)
Top Flite Precision Magnetic Prop Balancer
(TOPQ5700)
There are two types of screws used in this kit: Sheet metal screws are designated by a number and a
length. For example #6 x 3/4"
This is a number six screw that is 3/4" long.
Machine screws are designated by a number, threads per inch, and a length. For example 4-40 x 3/4"
This is a number four screw that is 3/4" long with
forty threads per inch.
Whenever the term
glue
is written you should rely upon your experience to decide what type of glue to use.When a specific type of adhesive works best for that step, the instructions will make a recommendation.
Whenever just
epoxy
is specified you may use
either
30-minute epoxy or6-minute epoxy.When 30-minute epoxy is specified it is highly recommended that you use only 30­minute (or 45-minute) epoxy, because you will need the working time and/or the additional strength.
Photos and sketches are placed before the step they refer to. Frequently you can study photos in following steps to get another view of the same parts.
IMPORTANT BUILDING NOTES
Optional Supplies and Tools
Adhesives and Building Supplies
4
ORDERING REPLACEMENT PARTS
................
5
1 Wing with Ailerons 2 Fuselage 3 Stab with Elevators 4 Fin with Rudder 5 Painted Cowl 6 Painted Canopy 7 Cockpit 8 Painted Wheel Pants (2) 9 Painted Aluminum Landing
Gear (2)
10 1/4" x 1-1/8" x 10-3/4"
Wing Joiner
11 Fuel Tank with Hardware 12 Tail Gear with Wheel 13 Plywood Servo Tray 14 Engine Mount 15 3" Wheel (2) 16 1/8" Plywood Wing Bolt Plate 17 .074" x 36" Elevator and
Rudder Pushrods
18 Wing Dowels
1/8" x 7/8" x 6" Ply strip (wheel pant mounts) (4) 1/2" x 1/2" x 5/8" Maple blocks (cowl mnts) 1/4" x 3/4" x 5" Balsa stick (fuel tank support) 3" Spinner (2) 2" x 3/16" Bolt-on axles (4) 3/16" Wheel collars (4) 6-32 Set screws for wheel collars (2) 5/16" -24 Lock nuts (for axles) (2) 1/4-20 x 2" Nylon wing bolts (4) Large control horns (6) 6-32 Blind nuts (preinstalled) (2) 1/4-20 Blind nuts (preinstalled)
(8) 8-32 x 1" SHCS (socket-head cap screws)
(4-engine mnt to firewall, 4-engine to mnt) (4) Faslinks (5) Nylon clevis (1) 2" x 9" CA hinge strip (4) 8-32 Blind nuts (engine mount) (6) 6-32 x 3/4" Screws (landing gear) (4) 2-56 x 5/8" Screws (elev, rudd control horns) (4) #2 x 1/2" Screws (aileron control horns) (4) #2 x 3/8" Screws (wheel pants) (5) Silicone retainers (clevises) (4) #8 Flat washers (engine mount)
(1) 3/32" Wheel collar (tail wheel) (1) 4-40 Set screw (tail wheel) (1) Brass body screw-lock conn.(throttle servo) (1) Nylon retainer (screw-lock connector) (1) 4-40 x 1/4" SHCS (screw-lock connector) (2) .074" x 6" Pushrod (ailerons) (1) 3/16" x 12" Guide tube (throttle) (1) .074" x 18" Pushrod (throttle) (8) #8 Lock washers (engine, engine mount) (1) Elevator joiner wire (4) #4 x 3/8" Screws (cowl) (4) #4 Washers (cowl)
Kit Contents
(Photographed)
Kit Contents (Not Photographed)
0" 1" 2" 3" 4" 5" 6" 7"
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
Inch Scale
Metric Scale
To convert inches to millimeters, multiply inches by 25.4
Before starting to build, use the Kit Contents list to take an inventory of your kit to make sure it is complete, and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Great Planes Product Support. When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list on this page.
Great Planes Product Support:
Phone: (217) 398-8970
Fax: (217) 398-7721
E-mail: airsupport@greatplanes.com
KIT CONTENTS
3
1
8
15
9
5
2
7
1
11
14
12
13
16
10
18
17
4
6
1. If you have not done so already, remove the major
parts of the kit from the box (wings, fuse, wheel pants, cowl, tail parts, etc.) and inspect them for damage.If any parts are damaged or missing, contact Product Support at the address or telephone number listed on the front cover.
2. Remove the masking tape and separate the ailerons
from the wing, the rudder from the fin and the elevators from the stab. Use a covering iron with a covering sock on high heat to tighten the covering. Apply pressure over sheeted areas to thoroughly bond the covering to the wood. Hint: Poke three or four pin holes in the covering between the “ribs” in the tail surfaces and ailerons. This will allow air to escape while tightening the covering.
Do the right wing first so yours matches the photos the first time through. You can do one wing at a time, or work on them together.
❏❏1. Drill a 3/32" hole, 1/2" deep in the center of each
hinge slot to allow the CA to “wick” in. Follow-up with a #11 blade to clean-out the slots. Hint: If you have one, use a high-speed rotary tool to drill the holes.
❏❏2. Use a sharp #11 blade to cut a strip of covering
from the hinge slots in the wing and aileron.
❏❏3.Cut three 3/4" x 1" hinges from the CA hinge strip.
Snip off the corners so they go in easier.
❏❏4. Test fit the ailerons to the wing with the hinges. If
the hinges don't remain centered, stick a pin through the middle of the hinge to hold it in position.
❏❏5. Remove any pins you may have inserted into the
hinges. Adjust the aileron so there is a small gap between the LE of the aileron and the wing. The gap should be small—just enough to see light through or to slip a piece of paper through.
1" 1"
3/4"
AWAY FROM THE SLOT
CUT THE COVERING
DRILL A 3/32" HOLE
1/2" DEEP, IN CENTER
OF HINGE SLOT
Hook Up the Ailerons
BUILD THE WING
PREPARATIONS
6
❏❏6. Apply six drops of thin CA to the top and bottom of
each hinge. Do not use CA accelerator. After the CA has fully hardened, test the hinges by pulling on the aileron.
❏❏7.Cut the covering 1/8" inside the opening in the wing
for the aileron servo.Use a trim iron to seal the covering to the edges of the opening. Cut the covering from the hole in the bottom of the wing for the aileron servo wire.
❏❏8. Tie the string inside the wing to the aileron servo
wire. Pull the servo wire out of the end of the wing with the string. Drill 1/16" holes in the wing for the servo mounting screws, then mount the aileron servo using the screws that came with it.
❏❏9. Dr ill 1/16" holes into the bottom of the aileron for
mounting the nylon control horn. Before mounting the horn, use a pin to poke several holes through the covering in the
mounting location. Saturate the holes with thin CA, wipe away residual CA and allow to fully harden. Mount the aileron control horn to the aileron with two #2 x 1/2" screws.
❏❏10. Enlarge the hole in the servo arm with a Hobbico
Servo Horn Drill (or a #48 or 5/64" drill bit). Connect the aileron to the servo with a 6" pushrod, a FasLink, a clevis and a silicone retainer.
11. If you haven't yet done so, go back to step 1 and
assemble the other wing the same way.
1. Trim the covering from the ribs on the end of both
wings.This is easily done with a sanding block and medium­grit sandpaper as shown.
2. Test fit the wing halves with the hardwood joiner. Be
certain the joiner is installed upright (the bottom of the joiner has an angle for wing dihedral).
Join the Wing
FasLink
2-56 (.074") Pushrod Wire
Servo Horn
7
3. Prepare 1/2 oz. of 30-minute epoxy. Add 1/2 oz. of
microballoons.Working quickly, thoroughly coat the inside of both wing halves where the joiner fits and one half of the joiner with the epoxy and microballoons mixture. Making certain the joiner is upright, insert the coated end into one of the wing halves. Coat the other end of the joiner with the remainder of the epoxy and microballoons mixture.Proceed immediately to the next step.
4. Prepare an additional 1/4 oz. of 30-minute epoxy only
(no microballoons). Coat the ribs on both ends of the wing with the epoxy. Join the wing halves tightly, holding them together. Use a paper towel to wipe away excess epoxy that comes out of the wing. Tightly hold the wing together with masking tape, making certain both halves are in full contact and that the leading edges and trailing edges align. Wipe away e xcess epo xy and do not disturb the wing until the epoxy has fully hardened.
5. Connect the servo wires to a Y-harness (HCAM2500
for Futaba). Secure the connection between the servo wire and the Y-harness with heat shrink tubing, tape or clips suitable for that purpose.
1.Inspect the blind nuts that are pressed into the bottom
of the wing nut plate inside the fuselage. If the nuts are not securely pressed into the plate, remove them. Apply a dab of 30-minute epoxy to the flange around the blind nuts, then reinsert them into the plate. Use a metal 1/4-20 bolt and a large washer to draw the blind nuts all the way up into the wood by tightening the bolt to the top of the plate.
2. Cut the covering from the holes in the leading edge of
the wing for the dowels and near the trailing edge for the wing bolts. Temporarily fit the 1/4" wing dowels into the leading edge of the wing.
3. T est fit the wing to the fuse and bolt it into position with
the 1/4-20 nylon wing bolts. If necessary, enlarge or adjust the wing bolt holes in the wing so the wing bolts will align with the blind nuts.
4. Unscrew the wing bolts about 1/2". Place the 1/8"
plywood wing bolt plate on the wing centered on the wing bolts. Mar k the location of the wing bolts on the plate.
5. Drill 17/64" (or 1/4") holes through the center of the
wing bolt plate at the marks (see the photo at step 7).
Mount the Wing
BUILD THE FUSELAGE
8
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