Great Planes GPMA1300 User Manual

WARRANTY
Great Planes
®
Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty
without notice. In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
While this kit has been flight tested to exceed normal use, if the plane will be used for extremely high stress flying, such as racing, the modeler is responsible for taking steps to reinforce the high stress points.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT WARNINGS AND INSTRUCTIONS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Manual GPMZ0211 For Kit GPMA1300 V1.0
© Copyright 1998
P.O. Box 788 Urbana, IL 61803 (217) 398-8970
www.greatplanes.com
INSTRUCTION MANUAL
Almost Ready-to-Fly
Important Safety Precaution............................................2
Introduction ......................................................................2
Precautions.......................................................................2
Decisions You Must Make................................................3
Engine Selection..........................................................3
Preparations......................................................................3
Required Accessories..................................................3
Building Supplies and Tools.........................................3
Optional Supplies and Tools ........................................3
General Inspection.......................................................4
IMAA Information .........................................................4
Metric Conversions......................................................4
Parts List......................................................................5
Wing Assembly.................................................................6
Join the Two Wing Halves............................................6
Mount the Wing to the Fuselage..................................7
T ail Assembly....................................................................7
Install the Stabilizer and Vertical Fin............................7
Install the Rudder, Elevators and Ailerons...................8
Install The Main Landing Gear ......................................10
Engine Installation..........................................................11
Radio Installation............................................................12
Install the Throttle, Elevator and Rudder Servos.......12
Install the Aileron Servos ...........................................14
Install The Cowl..............................................................15
Adding Details To Your SpaceWalker ARF...................16
Set The Control Throws.................................................17
Balance Y our Model .......................................................18
Balance The Model Laterally.........................................18
Preflight...........................................................................18
Charge the Batteries..................................................18
Balance the Propeller.................................................18
Find a Safe Place to Fly.............................................19
Ground Check the Model...........................................19
Range Check Your Radio...........................................19
Engine Safety Precautions.........................................19
AMA Safety Code (excerpt) ...........................................20
General......................................................................20
Radio Control.............................................................20
Flying...............................................................................20
Takeoff .......................................................................20
Flight..........................................................................20
Landing......................................................................21
Engine Mount Template.................................................21
Building Notes........................................23 & Back Cover
Your SpaceWalker ARF is not a toy, but rather a sophisticated, working model that functions very much like a full size airplane. Because of its realistic performance, the SpaceWalker ARF, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage property.
To make your R/C modeling experience totally enjoyable, we recommend that you get experienced, knowledgeable help from an instructor with assembly and during your first flights. You’ll learn faster and avoid risking your model before you’re truly ready to solo. Your local hobby shop has information about flying clubs in your area whose membership includes qualified instructors.
You can also contact the national Academy of Model Aeronautics (AMA), which has more than 2,500 chartered clubs across the country. Through any one of them, instructor training programs and insured newcomer training are available. Contact the AMA at the address or toll-free phone number below:
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the internet at: http://www.modelaircraft.org
If you have been looking for a way to WOW them at the field without a lot of work, you have just found it. The Great Planes SpaceWalker ARF is a balsa, built-up, semi-scale, 1/4 scale airplane that assembles in only a few hours and is easy on the budget. It does not require any special building or flying skills. With its thick airfoil and light wing loading, the SpaceWalker is great for a day of relaxed flying. What
more can we say? Impress your flying buddies
and
maximize your fun for minimal cost and time!
The Great Planes SpaceWalker ARF combines the design expertise and high quality standards of all Great Planes kits with state-of-the-art ARF technology - for craftsmanship and performance superior to all other pre-built models. However, this is not a beginner ’s airplane! While the SpaceWalker ARF is easy to assemble, we must discourage you from selecting this kit as your first R/C airplane. It is highly maneuverable, and lacks the self-recovery characteristics of a good basic trainer such as the Great Planes PT™Series airplanes. On the other hand, if you are confident with your flying skills and can safely handle aileron airplanes, the SpaceWalker ARF is an excellent
choice.
1. You must assemble the model according to the
instructions. Do not alter or modify the model, as doing so may result in an unsafe or unflyable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
2. Take time to build straight, true and strong.
PRECAUTIONS
INTRODUCTION
PROTECT YOUR MODEL,YOURSELF
& OTHERS...FOLLOW THIS
IMPORTANT SAFETY PRECAUTION
TABLE OF CONTENTS
2
3. Use an R/C radio system that is in first-class condition, and a correctly sized engine throughout the building process.
4. You must properly install the R/C radio system and other components so that the model operates correctly on the ground and in the air.
5. You must test the operation of the model before every flight to insure that all equipment is operating and you must make certain that the model has remained structurally sound. Be sure to check clevises or other connectors often and replace them if they show signs of wear or fatigue.
Remember: Take your time and follow directions to end up with a well-built model that is straight and true. Please inspect all parts carefully before starting to build!
YOU CAN CONT ACT US... If any parts are missing, broken or defective, or if you
have any questions about building or flying this airplane, please call us at (217) 398-8970. You can also check our web site at www.greatplanes.com for the latest SpaceWalker ARF updates, or e-mail your questions to productsupport@greatplanes.com. If you are calling for replacement parts, please reference the part numbers and have them ready when calling.
Items in parentheses (GPMQ4243) are suggested part numbers recognized by distributors and hobby shops and
are listed for your ordering convenience. GPM is the Great Planes brand, TOP is the Top Flite®brand, and HCA is the Hobbico®brand.
4-Channel Radio With 4 Standard Servos and 1 servo
with 45 oz.-in. or more of torque
Engine – See Engine SelectionPropeller (Top Flite
®
Power Point™–Refer To Your
Engine’s Instructions For Proper Size)
Medium Fuel Tubing (GPMQ4131)1/4 Scale Pilot Figure1/4" Foam Rubber (HCAQ1000)Switch and Charge Jack (GPMM1000)Large Scale Control Horns (2)24" Servo Extension (2)“Y” Harness
These are the building tools that are required. We recommend Great Planes Pro™CA and Epoxy glue.
1/2 oz. Pro CA (Thin, GPMR6001) 1 oz. Pro CA+ (Medium, GPMR6008) 6-Minute Pro Epoxy (GPMR6045) 30-Minute Pro Epoxy (GPMR6047) Epoxy Brushes (GPMR8060)Mixing Cups (GPMR8056)Canopy Glue Pro Thread Locking Compound (GPMR6060)T-pins (HCAR5150)Isopropyl Alcohol (70%)Hobby Knife (HCAR0105), #11 Blades (HCAR0211)Dead Center
Hole Locator (GPMR8130)
Small Phillips and Flat Blade ScrewdriversPliers w/Wire Cutter (HCAR0630)4mm Hex Wrench (HCAR0521)Sealing Iron (COVR2700)Heat Gun (TOPR2000)Straightedge w/Scale (HCAR0475)Builders Triangle Set (HCAR0480)Masking T ape (TOPR8018)Sandpaper (coarse, medium, fine grit)Easy-Touch
Bar Sander (GPMR6170, or similar)
Paper T owelsElectric DrillDrill Bits: 1/16", 7/64", 1/8", 3/32", 3/16", 7/32" 5/32"
1/4", 5/64" (HCAR0699)
Petroleum Jelly
CAApplicator Tips (HCAR3780)CA Debonder (GPMR6039)Curved Tip Canopy Scissors For Trimming
Plastic Parts (HCAR0667)
Fuel Filler Valve (GPMQ4160)Bar Of Hand Soap
Optional Supplies and Tools
Building Supplies and Tools
Required Accessories
PREPARATIONS
Engine Selection
There are several engines that will work well in your SpaceWalker ARF. We recommend a hot 2-stroke such as an O.S.®.61FX or SuperTigre™G61. For
unsurpassed power and realistic sound, an O.S. FS-70 or FS-90 4-stroke can’t be beat.
DECISIONS YOU MUST MAKE
Note: We, as the kit manufacturer, provide you with a top quality kit and great instructions, but ultimately the quality of your finished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
3
4
Remove the fuselage, wing panels, rudder assembly and stabilizer assembly from their bags. Inspect all items closely to check for any damage. If any damage is found, contact the place where your SpaceWalker ARF was purchased, or Hobby Services, to obtain a replacement for your damaged items.
The Great Planes SpaceWalker ARF is an excellent sport scale model. Because the SpaceWalker ARF is 1/4 scale it is eligible for IMAA events. The IMAA (International Miniature Aircraft Association) is an organization that promotes non-competitive flying of giant scale models.
IMAA
205 S. Hilldale Road
Salina, KS 67401
Tele. (913) 823-5569
If you intend to fly the SpaceWalker ARF at IMAA events, it may be necessary to replace the 2-56 pushrods, clevises and control horns with 4-40 pushrods, clevises and control horns designed for 1/4 scale airplanes. Although the plane flies great with the hardware supplied, many events require the use of 4-40 style hardware. Also, all control surface related servos must have at least 45 in.-oz. of torque in IMAA events.
IMAA Information
General Inspection
1/64" = .4 mm 1/32" = .8 mm 1/16" = 1.6 mm 3/32" = 2.4 mm
1/8" = 3.2 mm 5/32" = 4.0 mm 3/16" = 4.8 mm
1/4" = 6.4 mm
3/8" = 9.5 mm 1/2" = 12.7 mm 5/8" = 15.9 mm 3/4" = 19.0 mm
1" = 25.4 mm 2" = 50.8 mm 3" = 76.2 mm 6" = 152.4 mm
12" = 304.8 mm 18" = 457.2 mm 21" = 533.4 mm 24" = 609.6 mm 30" = 762.0 mm 36" = 914.4 mm
Metric Conversions
Inch Scale
0" 1" 2" 3" 4" 5" 6" 7"
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
Metric Scale
5
Key# Description Qty
1 Fuselage 1 2 Wing Panel Right & Left 2 3 Wing Tips 2 4 Aileron Right & Left 2 5 Forward Plywood Wing Joiner 3 6 Aft Plywood Wing Joiner 2 7 Wing Bolt Plate 1 8 Horizontal Stabilizer 1 9 Vertical Fin 1 10 Rudder 1 11 Elevator 2 12 Wire Landing Gear 1 13 Main Landing Gear Cover 2 14 Wheel Pants 2 15 Cowl 1 16 Windshield 1 17 Scale Fuel Level Fairing 1 18 Adjustable Engine Mount Right & Left 2 19 1" Tail Wheel 1 20 Wood Dowel Pushrod 2 21 Plastic Heat Shrink Tubing 1 22 Throttle Pushrod 1 23 2-56 x 12" Threaded Pushrod 7 24 5mm x 50.8mm Wing Bolt 2
Parts Included in the Hardware Bag
Inner Throttle Pushrod 1 2-1/2" Main Wheels 2 2-1/2" Spinner 1 Cockpit Coaming 1 Large Nylon Control Horn 3 Nylon Clevis 5 Silicone Clevis Retainer 5 Faslink Pushrod Keeper 4 CA Hinge Strip 1 14 oz. Fuel Tank 1 Screw-Lock™Pushrod Connector 1 Pushrod Connector Retainer 1
Description Qty
4-40 Hex Nut 6 4-40 Lock Nut 4 8-32 Blind Nut 4 2-56 x 1/8" Set Screw 1 2-56 x 5/8" Machine Screw 6 4-40 x 1/8" Socket Head Cap Screw 1 4-40 x 3/8" Machine Screw 6 4-40 x 3/4" Machine Screw 4 6-32 x 1/8" Set Screw 4 8-32 x 1" Socket Head Cap Screw 4 #2 x 3/8" Sheet Metal Screw 4 #4 x 1/2" Sheet Metal Screw 18 #6 x 1" Sheet Metal Screw 4 3/32" Wheel Collar 1 3/16" Wheel Collar 4 #4 Flat Washer 20 #8 Flat Washer 4 #8 Lock Washer 4 Landing Gear Cover Brackets 6 Wheel Pant Bracket 2 3mm x 9.5mm Machine Screw 2 Landing Gear Straps 4
Replacement Parts
If needed, replacement parts for SpaceWalker ARF are available through your hobby supplier.
Canopy .....................................................................................GPMA2163
Cowl..........................................................................................GPMA2164
Spinner.....................................................................................GPMQ4522
Wing Set ...................................................................................GPMA2160
Tail Fin Set ................................................................................GPMA2162
Fuselage Set.............................................................................GPMA2161
Landing Gear Set......................................................................GPMA2165
Parts List
616933
5
141415
111110
1222
19
1
20
22
788
4
41313
23
181724
21
1. Use 5-minute epoxy to glue the three plywood forward
wing joiners together and the two aft wing joiners
together. Use clothespins or c-clamps to clamp the joiners together until the epoxy cures. Wipe off any excess epoxy with a paper towel and isopropyl alcohol before it cures. Draw a vertical centerline on the forward and aft wing
joiners.
2. Use a sharp hobby knife to cut the covering from the servo cord exits on the top of each wing half. Carefully untie the string from the stick at the root rib and route the string through the servo cord exit. Re-tie the strings around the stick.
3. Use a sharp hobby knife to cut the covering from the
wing dowel holes in the leading edge and the wing bolt holes at the trailing edge of each wing half. The wing dowel
holes are approximately 2" [50.8mm] from the wing root. The wing bolt holes are approximately 2" [50.8mm] from the wing root and 2-1/2" [63.5mm] from the trailing edge.
4.
Test fit the wing joiners in both wing halves. A snug fit is desirable. If the joiners do not fit properly, lightly sand the edges and sides of the joiners. Note: The plywood wing joiners have a slight dihedral angle. This angle should point toward the top of the wing.
When satisfied with the fit of the
wing joiners, use 30-
minute epoxy to glue the joiners in the left wing half. Use plenty of epoxy, making sure the joiners are glued to the spars and shear webs. Before the epoxy cures, make sure the joiners are straight and in good contact with the spars. Wipe off any excess epoxy from the root rib and the wing covering using a paper towel dampened with isopropyl alcohol.
5. Test fit the two wing halves together. The wing halves should seat together without any gaps and the front and back edges of each wing should line up with each other. Completely cover the exposed portion of the wing joiners, spars and root ribs with 30-minute epoxy. Slide the two
Join the Two Wing Halves
WING ASSEMBL Y
6
wing halves together, removing any excess epoxy with a paper towel dampened with isopropyl alcohol. Use masking tape to hold the wing halves together while the epoxy cures.
6. Use 6-minute epoxy to glue the two 1-5/8" [41.3mm] wing dowels in the wing dowel holes. The rounded end should protrude from the wing approximately 1/2"
[12.7mm].
1. The plastic wing bolt mounts are temporarily glued to the inside of the fuselage. Use a T-pin to locate the four wing bolt mounts’ screw holes in the side of the fuselage. Use a sharp hobby knife to cut the covering from the screw holes. Use four 4-40 x 3/4" machine screws, four #4 flat washers and four 4-40 lock nuts to attach the wing bolt mounts to the fuselage sides. Do not crush the balsa fuselage sides by overtightening the screws.
2. Test fit the wing on the fuselage, checking that the wing bolts will thread into the wing bolt mounts. Remove the wing bolts from the wing.
3. With the wing centered on the fuselage, center the plywood wing bolt plate on the aft edge of the wing. Trace the outline of the wing bolt plate onto the wing.
4. Use a sharp hobby knife to trim the covering from the wing, 1/8" [3.2mm] inside the wing bolt plate outline. Be careful to not cut into the balsa wood of the wing as this will weaken it.
5. Glue the wing bolt plate to the wing using 6-minute epoxy. Wipe off any excess epoxy with a paper towel dampened with isopropyl alcohol. Hold the wing bolt plate in place with clamps until the epoxy cures.
6. Drill two 1/4" [6.3mm] holes through the wing bolt plate using the pre-drilled holes in the wing as a guide. Test fit the wing on the fuselage, making sure the wing bolts align with the wing bolt mounts.
1. Trim the covering from the stabilizer slot. Remove the
balsa spacer block at the aft end of the slot.
2. Draw a centerline on both sides of the stabilizer. Center the stabilizer in the stabilizer slot. Attach a piece of string with a T-pin to the fuselage centerline as shown.
Install the Stabilizer and Vertical Fin
TAIL ASSEMBLY
Mount the Wing to the Fuselage
7
Stretch the string to one corner of the stabilizer. Repeat the procedure on the other side of the stabilizer. Adjust the angle of the stabilizer until the distance from the pin to the stabilizer is equal on both sides. With the wing installed, sight the aft end of the plane from 8' to 10' back. If the stabilizer is not parallel to the wing, carefully sand the high side of the stabilizer slot.
3. Carefully use a felt-tip pen to mark where the fuselage
sides contact the top and bottom of the stabilizer.
4. Remove the stabilizer from the fuselage. Carefully trim the covering from inside the marks. Important: You must not cut into the wood, as this will weaken the stabilizer which may cause it to break in flight.
5. Apply 30-minute epoxy to the bare wood at the center of the stabilizer. Insert the stabilizer back into the stabilizer slot. Use the pin and string method to confirm the stabilizer alignment. Wipe off any excess epoxy before it cures, then recheck alignment.
6. Test fit the vertical fin in the fin slot. Use a Hobbico Builder’s Triangle to ensure that the fin is perpendicular to the stabilizer. Use 30-minute epoxy to glue the fin to the stabilizer and fuselage. Hold the fin in position with masking tape until the epoxy cures.
1. You may need to cut the covering from the hinge slots
in the elevator and stabilizer.
INSTALLING CA HINGES
The hinge material supplied in this kit consists of a 3-layer lamination of mylar and polyester. It is specially made for the purpose of hinging model airplane control surfaces. Properly installed, this type of hinge provides the best combination of strength, durability and ease of installation. We trust even our best show models to these hinges, but it is essential to install them correctly. Please read the following instructions and follow them
carefully to obtain the best results. These instructions may be used to effectively install any of the various brands of CA hinges.
The most common mistake made by modelers when installing this type of hinge is not applying a sufficient amount of glue to fully secure the hinge over its entire surface area; or, the hinge slots are very tight, restricting the flow of CA to the back of the hinges. This results in hinges that are only “tack glued” approximately 1/8" [3.2mm] to 1/4" [6.3mm] into the hinge slots. The following technique has been developed to help ensure thorough and secure gluing.
Drill a 3/32" [2.4mm] hole, 1/2" [12.7mm] deep, in the center of the hinge slot. If you use a Dremel Moto-Tool
for this task, it will result in a cleaner hole than if you use a slower speed drill. Drilling the hole will twist some of the wood fibers into the slot, making it difficult to insert the hinge, so you should insert a knife blade, working it back and forth a few times to clean out the slot.
It is best to leave a very slight hinge gap, rather than closing it up tight, to help prevent the CA from wicking along the hinge line. Make sure the control surfaces will deflect to the recommended throws without binding. If your hinge slots are cut too deep, the hinges may slide in too far, leaving only a small portion of the hinge in the control surface. To avoid this, you may insert a small pin through the center of each hinge before installing. This pin will keep the hinge centered while you install the control surfaces.
Install the Rudder, Elevators and Ailerons
8
DRILL A 3/32" HOLE
1/2" DEEP, IN CENTER
OF HINGE SLOT
TEMPORARY PIN
TO KEEP HINGE
CENTERED
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