Great Planes GPMA1285 User Manual

WARRANTY
Great Planes
®
Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at the date of purchase.This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assemb led product.By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT WARNINGS AND INSTRUCTIONS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
GPMZ0280 for GPMA1285 V1.0© Copyright 2005
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
INSTRUCTION MANUAL
Wingspan: 99.5 in [2525mm] Wing Area: 1885 sq in [121.6 dm2] Weight: 29-32 lb [13150-14520g] Wing Loading: 35-39 oz/sq ft [107-119 g/dm2] Length: 95 in [2415 mm] Engine: 4.2-7.2 cu in [70-120cc]
INTRODUCTION................................................................2
SAFETY PRECAUTIONS..................................................3
DECISIONS YOU MUST MAKE ........................................3
Radio Equipment.........................................................3
Engine Recommendations...........................................4
ADDITIONAL ITEMS REQUIRED.....................................4
Hardware and Accessories ..........................................4
Adhesives and Building Supplies.................................4
Optional Supplies and Tools ........................................4
Covering Tools .............................................................4
IMPORTANT BUILDING NOTES.......................................5
COMMON ABBREVIATIONS............................................5
KIT INSPECTION...............................................................5
KIT CONTENTS .................................................................6
ORDERING REPLACEMENT PARTS...............................7
ASSEMBLE THE ST AB.....................................................8
Attach the Elevators.....................................................8
Prepare the Servo Arms..............................................9
Mount the Elevator Servos ..........................................9
ASSEMBLE THE WING...................................................11
ASSEMBLE THE FUSE...................................................12
Install the Tail Gear....................................................12
Attach the Rudder ......................................................13
Install the Rudder Servo(s)........................................13
Install the Main Gear .................................................14
Mount the Engine.......................................................15
Install the Throttle Servo............................................15
Install the Servo Operated Kill Switch .......................17
Assemble and Install the Fuel Tank ...........................18
Mount the Cowl ..........................................................18
FINAL ASSEMBLY..........................................................19
Mount the Stabilizers.................................................19
Finish the Radio Installation ......................................20
Check the C.G...........................................................20
Mount the Wing..........................................................20
Attach the Canopy.....................................................21
Apply the Decals ........................................................21
GET THE MODEL READY TO FLY..................................21
Check the Control Directions.....................................21
Set the Control Throws..............................................22
Balance the Model (C.G.)..........................................22
Balance the Model Laterally......................................23
PREFLIGHT.....................................................................23
Identify Your Model.....................................................23
Charge the Batteries ..................................................23
Balance Propellers.....................................................23
Ground Check............................................................23
Range Check.............................................................23
ENGINE SAFETY PRECAUTIONS.................................24
AMA SAFETY CODE ......................................................24
IMAA SAFETY CODE .....................................................24
CHECK LIST ....................................................................26
FLYING.............................................................................26
Fuel Mixture Adjustments..........................................26
Takeoff .......................................................................27
Flight..........................................................................27
Landing......................................................................27
The Great Planes 1/3-scale Matt Chapman CAP 580 ARF model is the latest in a long line of amazingly successful full­sized aerobatic aircraft, and this model follows the same tradition of exceptional aerobatic models. Our CAP 580 is carefully designed to model Matt Chapman’s impressive competition plane. While aerobatic airplanes are NEVER meant to be trainers, neither do they need to be difficult to fly. In fact, a quality aerobatic airplane is, by definition, simple to fly through basic maneuvers, making the pilot look good and allowing the pilot to focus on the fine points and technicalities of the maneuvers being performed. This model is designed around this basic philosophy, and the resulting performance is outstanding! The CAP 580 is no beginner’s airplane, so you should be experienced with gasoline engines and at least a 1.8 cu in [30cc] sized aircraft.This is mainly to ease the transition to being able to judge the size, distance and speed of a model this large. If you do not have experience with gasoline engines, BE CERTAIN to get the assistance of someone with that experience to test fly, trim, and assist you.
For the latest technical updates or manual corrections to the Great Planes 1/3-scale Matt Chapman CAP 580 ARF visit the Great Planes web site at
www.greatplanes.com
. Open the “Airplanes” link, then select the Great Planes 1/3-scale Matt Chapman CAP 580 ARF. If there is new technical information or changes to this model a “tech notice” box will appear in the upper left corner of the page.
We urge you to join the AMA (Academy of Model Aeronautics) and a local R/C club.The AMA is the governing body of model aviation and membership is required to fly at AMA clubs. Though joining the AMA provides many benefits, one of the primary reasons to join is liability protection. Coverage is not limited to flying at contests or on the club field. It even applies to flying at public demonstrations and air shows. Failure to comply with the Safety Code (excerpts printed in the back of the manual) may endanger insurance coverage. Additionally, training programs and instructors are available at AMA club sites to help you get started the right way. There are over 2,500 AMA chartered clubs across the countr y. Contact the AMA at the address or toll-free phone number below:
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele.(800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
IMPORTANT!!! Two of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid flying near full-scale aircraft and avoid flying near or over groups of people.
AMA
INTRODUCTIONTABLE OF CONTENTS
2
This aircraft is ideal for scale aerobatic competition. IMAC events are popular in man y areas , and provide a g reat place to discipline your flying skills, meet great people, and enjoy your hobby all the more with like-minded pilots. Visit
www.mini-iac.com
for details.
If you would like photos of the full-size Great Planes 1/3­scale Matt Chapman CAP 580, or if you would like to study the photos to add more scale details, photo packs are available from:
Bob’s Aircraft Documentation
3114 Y uk on Av e
Costa Mesa, CA 92626
Telephone:(714) 979-8058, Fax: (714) 979-7279
e-mail:
www.bobsairdoc.com
1.Your Great Planes 1/3-scale Matt Chapman CAP 580 ARF should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the CAP 580, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unflyable model. In a few cases the instructions may differ slightly from the photos.In those instances the written instructions should be considered as correct.
3.You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in first-class condition, and a correctly sized engine and components (fuel tank, wheels, etc.) throughout the building process.
5.You must correctly install all R/C and other components so that the model operates correctly on the ground and in the air .
6.You must check the operation of the model before every flight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check clevises or other connectors often and replace them if they show any signs of wear or fatigue.
7. If you are not an experienced pilot or have not flown this size and type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for
your first flights. If you’re not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
8.While this kit has been flight tested to exceed normal use,
it is important
that the modeler understand that aerobatic designs are not race planes, and should not be flown like one. In addition, “more is better” is the WRONG philosophy when powering an aerobatic plane. This model has been professionally designed and tested, and the engine range carefully selected for great performance. We strongly
recommend NOT exceeding the recommended engine range. If the plane will be used for extremely high stress
flying outside the aerobatic envelope, such as r acing, or if an engine larger than one in the recommended range is used, the modeler is responsible for taking steps to reinforce the high stress points and/or substituting hardware more suitable for the increased stress. It is also important to note that the warranty is void if the engine range is exceeded.
9. WARNING:The cowl and wheel pants included in this kit are made of fiberglass, the fibers of which may cause eye, skin and respiratory tract irritation. Never blow into a part (wheel pant, cowl) to remove fiberglass dust, as the dust will blow back into your eyes. Always wear safety goggles, a particle mask and rubber gloves when grinding, drilling and sanding fiberglass parts. Vacuum the parts and the work area thoroughly after working with fiberglass parts.
Remember:Take y our time and f ollo w the instructions to end up with a well-built model that is straight and true.
This is a partial list of items required to finish the Great Planes 1/3-scale Matt Chapman CAP 580 that may require planning or decision making before starting to build. Order numbers are provided in parentheses.
6+ channel radio with:
1-2 standard ser vos (throttle and kill if applicable)6 standard size high torque (90+oz/in) servos (2 for
elevator and 4 for ailerons)
2 giant scale size high torque (150+ oz/in) servos
(used for the rudder – see notes below)
Radio Equipment
DECISIONS YOU MUST MAKE
We, as the kit manuf acturer, provide y ou with a top quality, thoroughly tested kit and instructions, but ultimately the quality and flyability of your finished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
PRO TECT YOUR MODEL,Y OURSELF
& OTHERS...FOLLOW THESE
IMPORTANT SAFETY PRECAUTIONS
IMAA
3
2 6" [150mm] servo extensions (HCAM2701 for
Futaba) (outer aileron servos)
3 Y-harnesses (HCAM2751 for Futaba) (inner aileron
servos and rudder servos)
2 12" [300mm] servo extensions (HCAM2711 for
Futaba) (receiver to each wing)
1 24" [610mm] servo extension (HCAM2721 for
Futaba) (rudder servos)
1 36" [914mm] servo extension (HCAM2726 for
Futaba) (elevator servos)
Receiver battery, 2000mAh minimum
RUDDER SERVO OPTIONS:
The large size of the rudder on the Giant CAP 580 requires a lot of servo torque. Our testing shows that less than 300 inch ounces of servo power results in rudder “blow back” during certain maneuvers.We have three recommendations to provide adequate performance:
A.The instructions are written for two quarter scale Futaba
S5050 servos.This is the recommended setup.
B. It is possible to use standard size high torque servos
ganged together.There are two servo openings on either side of the fuse for standard size servos. A 150+ oz/in standard size servo can be installed on either side of the fuse.T wo 2" [50mm] servo arms will need to be purchased.
C.Four standard size high torque servos (with a total of 300+
oz/in torque) can be used.This is the least recommended of the setups, and will require modifications not covered in this manual to install the 4 servos.
The recommended engine size range for the Great Planes 1/3­scale Matt Chapman CAP 580 is 4.2-7.2 cu in [80-120cc].The DA100 provided f antastic po wer with unlimited v ertical and the weight balanced nicely. If an engine in the upper end of the size range is used, remember that this is a scale model that is intended to fly at scale-like speeds, so throttle management must be practiced.
In addition to the items listed in the “Decisions You Must Make” section, following is the list of hardware and accessories required to finish the Great Planes 1/3-scale Matt Chapman CAP 580. Order numbers are provided in parentheses.
Suitable propellerR/C foam rubber 1/2" [13mm] - HCAQ10503' [900mm] gasoline fuel tubing (GPMQ4135)Engine kill switch (GPMG2150) (if using a gas engine)
In addition to common household tools and hobby tools, this is the “short list”of the most important items required to build the Great Planes 1/3-scale Matt Chapman CAP 580.
Great
Planes Pro™CA and Epoxy glue are recommended.
1 oz. [30g] Thin Pro CA (GPMR6002)1 oz. [30g] Medium Pro CA+ (GPMR6008)Pro 30-minute epoxy (GPMR6047)Pro 6-minute epoxy (GPMR6045)Microballoons (TOPR1090)Drill bits: 1/16" [1.6mm], 5/64" [2mm], 3/32" [2.4mm], 7/64"
[2.8mm], 1/8" [3.2mm], 9/64" [3.6mm], 5/32" [4mm], 11/64" [4.4mm], 3/16" [4.8mm], 13/64" [5.2mm], 7/32" [5.6mm], 15/64 [6mm], 1/4" [6.4mm], 17/64" [6.7mm], 9/32" [7.1mm]
Tap handle (GPMR8120)Small metal fileVelcro
®
hook & loop (1" x 6" [25 x 150mm], GPMQ4480)
Stick-on segmented lead weights (GPMQ4485)#1 Hobby knife (HCAR0105)#11 blades (5-pack, HCAR0211)Single-edge razor blades (10-pack, HCAR0212)Medium T-pins (100, HCAR5150)
Here is a list of optional tools mentioned in the manual that will help you build the Great Planes 1/3-scale Matt Chapman CAP 580.
4 oz. [113g] aerosol CA activator (GPMR634)CA applicator tips (HCAR3780)CA debonder (GPMR6039)Epoxy brushes (6, GPMR8060)Mixing sticks (50, GPMR8055)Mixing cups (GPMR8056)Pliers with wire cutter (HCAR0630)Robar t Super Stand II (ROBP1402)Masking tape (TOPR8018)Milled fiberglass (GPMR6165)Threadlocker thread locking cement (GPMR6060)Denatured alcohol (for epoxy clean up)Rotar y tool such as Dremel
®
Rotar y tool reinforced cut-off wheel (GPMR8200)Ser vo horn drill (HCAR0698)Laser incidence meter (GPMR4020)36" bar for incidence meter (GPMR4021)
Top Flite
®
MonoKote®sealing iron (TOPR2100)
Top Flite MonoKote trim seal iron (TOPR2200)Top Flite MonoKote heat gun (TOPR2000)
Covering T ools
Optional Supplies and Tools
Adhesives and Building Supplies
Hardware and Accessories
ADDITIONAL ITEMS REQUIRED
Engine Recommendations
4
There are two types of screws used in this kit: Sheet metal screws are designated by a number and a
length. For example #6 x 3/4" [19mm]
This is a number six screw that is 3/4
"
[19mm] long.
Machine screws are designated by a number, threads per inch, and a length. For example 4-40 x 3/4" [19mm]
This is a number four screw that is 3/4" [19mm] long with forty threads per inch
.
When you see the term
test fit
in the instructions, it means that you should first position the part on the assembly without using any glue, then slightly modify or
custom fit
the part as necessar y for the best fit.
Whenever the term
glue
is written you should rely upon your experience to decide what type of glue to use.When a specific type of adhesive works best for that step, the instructions will make a recommendation.
Whenever just
epoxy
is specified you may use
either
30­minute (or 45-minute) epoxy or6-minute epoxy. When 30­minute epoxy is specified it is highly recommended that you use only 30-minute (or 45-minute) epo xy, because you will need the working time and/or the additional strength.
• Photos and sketches are placed before the step they refer to .Frequently you can study photos in following steps to get another view of the same parts.
The Great Planes 1/3-scale Matt Chapman CAP 580 ARF is factory-covered with Top Flite MonoKote film. Should repairs ever be required, MonoKote can be patched with additional MonoKote purchased separately. MonoKote is packaged in six-foot rolls, but some hobby shops also sell it by the foot. If only a small piece of MonoKote is needed
for a minor patch, perhaps a fello w modeler would giv e y ou some.MonoKote is applied with a model airplane covering iron, but in an emergency a regular iron could be used. A roll of MonoKote includes full instructions for application. Following are the colors used on this model and order numbers for six foot rolls.
Red TOPQ0201 Cub Yellow TOPQ0220 Orange TOPQ0202 Green TOPQ0214 Black TOPQ0208 Purple TOPQ0225 Blue TOPQ0206 Sapphire Blue TOPQ0227 White TOPQ0204
The stabilizer and wing incidences and engine thrust angles have been factory-built into this model. However, some technically-minded modelers may wish to check these measurements anyway.To view this information, visit the web site at
www.greatplanes.com
and click on “Technical Data.” Due to manufacturing tolerances that will have little or no eff ect on the way your model will fly, please expect slight deviations between your model and the published values.
Fuse = Fuselage
Stab = Horizontal Stabilizer
Fin = Vertical Fin
LE = Leading Edge
TE = Trailing Edge LG = Landing Gear Ply = Plywood
" = Inches
mm = Millimeters
SHCS = Socket Head Cap Screw
COMMON ABBREVIATIONS
IMPORTANT BUILDING NOTES
5
Before starting to build, take an inventory of this kit to make sure it is complete and inspect the parts to make sure they are of acceptable quality.If any parts are missing or are not of acceptable quality, or if y ou need assistance with assemb ly, contact Product Support. When repor ting defective or missing parts, use the part names exactly as they are written in the Kit Contents list.
Great Planes Product Support:
3002 N Apollo Drive, Suite 1
Champaign, IL 61822
Telephone: (217) 398-8970, ext. 5
Fax: (217) 398-7721
E-mail:
airsupport@greatplanes.com
KIT INSPECTION
6
1 Cowl 2 Fuselage 3 Canopy/Hatch 4 Aluminum Spinner 5 Main Gear 6 Wheels 7 Wheel Pants
8 Instr ument Panel
9 Stab and Elevators 10 Stab T ubes 11 Rudder 12 Wings and Ailerons 13 Wing T ube
Kit Contents (Photographed)
Brass Quick Connect Body (2) 4-40 Threaded Steel Cevis (4) Axles (2) 4-40 Blind Nut (8) 8-32 Blind Nut (18) Nuts for Axles (2) 1/4-20 Blind Nuts (6) 4-40 Lock Nut (8) Nylon Clevis (1) Nylon Retainer (2) 36" Flexible Pushrod Tube (2) 36" Inner Flexible Pushrod Tube (2) Retainers (5) 6/32 x 1/4" Socket Head Cap Screws (4) #4 x 5/8" Wood Screw (8) 4-40 Set Screw (2) 8-32 x 3/4" Socket Head Cap Screws (18) 4-40 x 1/2" Socket Head Cap Screws (8) 4-40 x 3/4" Socket Head Cap Screws (2) 1/4" Flat Washers (4) 3/16" Wheel Collars (4) 2-56 x 4" Wire Threaded One End (4) 4-40 x 12" Fully Threaded Rod (1)
#4 Lock Washer (14) #4 Flat Washer (14) #8 Lock Washer (18) #8 Flat Washer (18) 1-1/2" Tailwheel (1) 1/4" x 2-1/2" Hex Bolt (4) 1/4" Lock Washer (4) Antirotation Dowels for the Wing (4) Engine Spacers, 6mm Thick, Aluminum (20) Fuel Tank (1) Pilot (1) Pin Hinges (33) Servo Tra y (1) Stab Tube Aft (1) Stab Tube Front (1) Decal Sheet (2) Tail Gear Assembly (1) Ball Link Set (8) Control Horn Set (8) Pushrods 2-1/2" (6) Pushrods 4-1/2" (2) Servo Arm Set (1)
Kit Contents (Not Photographed)
KIT CONTENTS
1
4
3
5
6
7
13
8
9
12
2
11
10
7
ORDERING REPLACEMENT PARTS
Replacement parts for the Great Planes 1/3-scale Matt Chapman CAP 580 ARF are available using the order numbers in the Replacement Parts List that follows.The fastest, most economical service can be provided by your hobby dealer or mail-order company.
To locate a hobby dealer, visit the Great Planes web site at
www.greatplanes.com
. Choose “Where to Buy” from the menu on the left side of the page. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer. If a hobby shop is not av ailab le , replacement parts may also be ordered from Tower Hobbies at
www.towerhobbies.com
, or by
calling toll free (800) 637-6050.
Parts may also be ordered directly from Hobby Services by calling (217) 398-0007, or via facsimile at (217) 398-7721, but full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged sales tax. If ordering via fax, include a Visa®or MasterCard®number and expiration date for payment.
Mail parts orders and payments by personal check to:
Hobby Services
3002 N Apollo Drive, Suite 1
Champaign IL 61822
Be certain to specify the order number exactly as listed in the Replacement Parts List.Payment by credit card or personal check only; no C.O.D.
If additional assistance is required for any reason contact Product Support by e-mail at
productsupport@greatplanes.com
,
or by telephone at (217) 398-8970.
Replacement Parts List
Or
der Number Description How to Purchase
Missing pieces ................................................Contact Product Support
Instruction manual...........................................Contact Product Support
Full-size plans.................................................Not available
Kit parts listed below .......................................Hobby Supplier
GPMA2650............Wing Set
GPMA2651............Fuselage
GPMA2652............Stabilizer/Elevator Set
GPMA2653............Stabilizer Joiner Tubes
GPMA2654............Rudder
GPMA2655............Wing Joiner Tube
GPMA2656............Cowl
GPMA2657............Hatch/Canopy
GPMA2658............Landing Gear
GPMA2659............Wheel Pants
GPMA2660............Spinner
GPMA2661............Instrument Panel
GPMA2662............Tailwheel Assembly (without wheel)
GPMA2663............Decal Set
❏❏1. Cut the covering from the five holes for the hinge
points in the trailing edge of one of the stab halves and the leading edge of the elevator.
❏❏2.Temporarily attach the elevator to the stab with five
hinges. Note the inner hinges go in at an angle to clear the stab tube.Check that there is free movement of the elevator through all of its throw. Remove the hinges.
❏❏3. Place a drop of oil on the pivot point of each of
the hinges.
❏❏4. Mix up some 30-minute epoxy and microballoons
(if using mixing cups, approximately 1/4 oz.of microballoons added to 1/8 oz. of mixed epoxy is recommended). Use a piece of music wire to thoroughly apply the mixture in the holes in the stab and elevator.Use the wire to get the epoxy out of the outer edge of the opening of the holes in the elevator so it doesn’t get into the hinge pins.Wipe away any epoxy around the outside of the holes with a paper towel.
❏❏5.Fit the hinges in the stab and elevator .Tape the stab
to the elevator and set aside until the epoxy has cured.
6. Repeat steps 1 through 5 for the other stab half.
Attach the Elevators
ASSEMBLE THE ST AB
8
1. Drill and tap 4-40 threads in the two outermost holes
of each of the six single-sided servo arms.
2.Drill and tap 4-40 threads in the outer hole of the 4-1/4"
[106mm] servo arm.
3.The nylon ball links have a number on one side of them.
With the number facing up, press the brass ball into each of the nylon balls link from the bottom, opposite the number.
4. Attach the ball link to the inner tapped hole of one of
the one-sided servo arms with 4-40 x 1/2" [13mm] Socket
Head Cap Screw [SHCS] brass stand off and 4-40 lock nut. Note: The number goes toward the servo arm.
5. Attach the ball links to the five other single-sided
servo arms.
❏❏1.Trim the covering from the servo opening and stab
mounting holes in the bottom of one stab.
❏❏2.Mount the elevator servo to that stab half, using the
hardware provided with your servos, remembering to harden the threads with thin CA.
❏❏3. Center the nylon pivot washer on the plywood
support and align it with the leading edge of the elevator.
Mount the Elevator Servos
Note:The included aluminum servo arms are designed with
plastic inserts, allowing the arms to work with all current Futaba, Hitec, Airtronics and JR servos.The inserts are also designed so that the centering of the arm can be adjusted by rotating the insert and then re-attaching the arm.
Prepare the Servo Arms
9
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