Great Planes GPMA1271 User Manual

WARRANTY
Great Planes®Model Manufacturing Co.
guarantees this kit to be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr., Suite 1
Champaign, IL 61822
USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT WARNINGS AND INSTRUCTIONS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
GPMZ0199 for GPMA1271 V1.0Entire Contents © Copyright 2005
Champaign, IL
(217) 398-8970, Ext. 5
airsupport@greatplanes.com
INSTRUCTION MANUAL
Wingspan: 82 in [2085mm] Wing Area: 1772 sq in [114.3 dm2] Weight: 12.5 – 13.5 lb [5600 – 6070g] Wing Loading: 16.1 – 17.4 oz/sq ft [49 – 53 g/dm2] Length: 84 in [2135mm] Engine: 1.20 – 1.60 cu in [19.5 – 26.0cc] glow,
2.0 – 2.5 cu in [32.5 – 41.0cc] gas
INTRODUCTION................................................................2
SAFETY PRECAUTIONS ..................................................2
DECISIONS YOU MUST MAKE ........................................3
Radio Equipment .........................................................3
Engine Recommendations...........................................3
ADDITIONAL ITEMS REQUIRED .....................................3
Hardware & Accessories .............................................3
Covering Tools .............................................................4
Adhesives & Building Supplies ....................................4
Optional Supplies & Tools............................................4
IMPORTANT BUILDING NOTES.......................................4
KIT INSPECTION...............................................................5
ORDERING REPLACEMENT PARTS...............................6
METRIC CONVERSIONS ..................................................6
PREPARATIONS................................................................6
Assemble the Pushrods...............................................6
ASSEMBLE THE WING .....................................................7
Mount the Ailerons & Flaps .........................................7
Hook Up the Flaps & Ailerons .....................................9
ASSEMBLE THE FUSELAGE.........................................10
Mount the Wing..........................................................10
Mount the Stab & Fin.................................................10
Mount the Landing Gear............................................11
Mount the Engine.......................................................13
Mount the Cowl..........................................................13
Install the Fuel Tank...................................................15
FINAL ASSEMBLY ..........................................................16
Mount the Tail Servos ................................................16
Install the Throttle Servo, Receiver & Battery............17
Mount the Canopy .....................................................18
Apply the Decals........................................................18
GET THE MODEL READY TO FLY..................................19
Check the Control Directions.....................................19
Set the Control Throws..............................................19
Balance the Model (C.G.) ..........................................19
Balance the Model Laterally ......................................20
PREFLIGHT .....................................................................20
Identify Your Model.....................................................20
Charge the Batteries..................................................20
Balance the Propellers...............................................20
Ground Check............................................................21
Range Check .............................................................21
ENGINE SAFETY PRECAUTIONS .................................21
AMA SAFETY CODE (excerpts) ....................................21
CHECK LIST....................................................................22
FLYING.............................................................................22
Important Reminders .................................................22
Fuel Mixture Adjustments ..........................................22
Take Off......................................................................23
Flight ..........................................................................23
Landing ......................................................................23
Whether you’re just learning to do basic aerobatics or are looking for a quick practice plane as a backup to your $10,000 Unlimited aerobatic machine, the Giant U-CAN-DO 3D
ARF is just the bird you’re looking for.
Large control surfaces, light wing loading and an all around performance design work together to put a fun-to-fly, do-it-all 3D aerobatic machine in your hands. On low rates, the Giant U-CAN-DO 3D ARF is a perfect choice for learning to do basic aerobatics or for great Sunday fun flying. With an O.S.
®
1.60 and high 3D rates, the Giant U-CAN-DO 3D ARF provides exceptional slow speed and below-stall-speed (3D) aerobatic ability with vertical performance that is exhilarating.
For the latest technical updates or manual corrections to the Giant U-CAN-DO 3D ARF, visit the web site listed below and select the Giant U-CAN-DO 3D ARF. If there is new technical information or changes to this model, a “tech notice” box will appear in the upper left corner of the page.
http://www.greatplanes.com/airplanes/index.html
1. Your Giant U-CAN-DO 3D ARF should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the Giant U-CAN-DO 3D ARF, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unflyable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in first-class condition and a correctly sized engine and components (fuel tank, wheels, etc.) throughout the building process.
5. You must correctly install all R/C and other components so that the model operates correctly on the ground and in the air.
6. You must check the operation of the model before every flight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check
PROTECT YOUR MODEL,YOURSELF
& OTHERS...FOLLOW THESE
IMPORTANT SAFETY PRECAUTIONS
INTRODUCTIONTABLE OF CONTENTS
2
clevises or other connectors often and replace them if they show any signs of wear or fatigue.
7. If you are not already an experienced R/C pilot, you should fly the model only with the help of a competent, experienced R/C pilot.
8. WARNING: The cowl and wheel pants included in this kit are made of fiberglass, the fibers of which may cause eye, skin and respiratory tract irritation. Never blow into a part to remove fiberglass dust, as the dust will blow back into your eyes. Always wear safety goggles, a particle mask and rubber gloves when grinding, drilling and sanding fiberglass parts. Vacuum the parts and work area thoroughly after working with fiberglass parts.
Remember: Take your time and follow the instructions to end up with a well-built model that is straight and true.
If you have not flown this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your first flights. If you’re not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
In addition to joining an R/C club, we strongly recommend you join the AMA (Academy of Model Aeronautics). AMA membership is required to fly at AMA sanctioned clubs. There are over 2,500 AMA chartered clubs across the country. Among other benefits, the AMA provides insurance to its members who fly at sanctioned sites and events. Additionally, training programs and instructors are available at AMA club sites to help you get started the right way. Contact the AMA at the address or toll-free phone number that follows.
This is a partial list of items required to finish the Giant U-CAN-DO 3D ARF that may require planning or decision­making before starting to build. Order numbers are provided in parentheses.
4+ channel radio with 8 standard-sized servos. Note that a 9+ channel, fully computerized radio system is highly recommended for maximum flexibility and performance.
Ailerons:
(2) 50+ oz/in Ball bearing servos Futaba
S9001 (FUTM0075)
(2) 20" extensions (FUTM4147)(2) 8" extensions (FUTM4140)
Flaps:
(2) 50+ oz/in oz ball bearing servos Futaba
S9001 (FUTM0075)
(2) 8" extensions (FUTM4140)
Rudder:
(1) 90+ oz/in High torque servos Futaba
S9206 (FUTM0115)
(1) 40" servo extension (FUTM4148)
Elevator:
(2) 90+ oz/in Ball bearing servos Futaba
S9206 (FUTM0115)
If using a computerized radio, two 40" servo
extensions (FUTM4148)
If not using a computerized radio with Ailevator
programming, then a servo reversing harness (FUTM4150) and a 20" extension (FUTM4147) are required.
Throttle:
(1) Standard servo: Futaba S3003 (FUTM0031)
1.20 to 1.60 cu in [19.5-26.0cc] glow, 2.0 to 2.5 cu in
[32.5-41cc] gas
Appropriate props, fuel, glow plugs, etc. for your engine
Engine Notes: The Giant U-CAN-DO 3D ARF will hover on all of the recommended engines. The engines on the lower end of the range will hover nicely without over-speeding the airframe in level flight.The engines on the higher end of the range will hover and give the added power to recover from unwanted attitudes, but throttle management needs to be used to keep the speed down. Whatever engine you
choose, an 8 pitch prop or less is recommended.
In addition to the items listed in the
“Decisions You Must
Make”
section, following is the list of hardware and
Hardware & Accessories
ADDITIONAL ITEMS REQUIRED
Engine Recommendations
Radio Equipment
DECISIONS YOU MUST MAKE
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele: (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
Note: We, as the kit manufacturer, provide you with a top quality kit and great instructions, but ultimately the quality and flyability of your finished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
3
accessories required to finish the Giant U-CAN-DO 3D ARF. Order numbers are provided in parentheses.
Hook & Loop Velcro (GPMQ4480)3' Medium fuel tubing (GPMQ4131)1/2" R/C Foam (HCAQ1050)
21st Century
®
sealing iron (COVR2700)
21st Century trim seal iron (COVR2750)21st Century iron cover (COVR2702)
In addition to common household tools and hobby tools, this is the “short list” of the most important items required to build the Giant U-CAN-DO 3D ARF.
Great Planes Pro™CA
and Epoxy glue are recommended.
1/2 oz. Thin Pro CA (GPMR6001)1/2 oz. Medium Pro CA+ (GPMR6007)6-Minute Epoxy (GPMR6045)30-Minute Epoxy (GPMR6047)Small T-pins (HCAR5100)Electric drill Drill bit set including: 1/16" [1.6mm], 5/64" [2mm], 3/32"
[2.4mm], and 1/8" [3mm]
Small Phillips and flat blade screwdrivers (HCAR1040)Pliers with wire cutter (HCAR0630)Standard hex wrench set (HCAR0520)Threadlocker
(GPMR6060)
Rotary tool such as Dremel
®
Rotary tool reinforced cut-off wheel (GPMR8200)
Here is a list of optional tools mentioned in the manual that will help you build the Giant U-CAN-DO 3D ARF.
Great Planes CG Machine
(GPMR2400)
Top Flite
®
Precision Magnetic Prop Balancer™(TOPQ5700)
Cutting mat (HCAR0456)CA Applicator Tips (GPMR6033)CA Debonder (GPMR6039)CA Accelerator (GPMR6034)Epoxy Brushes (GPMR8060)Mixing Sticks (GPMR8055)Denatured Alcohol (for epoxy clean up)Hobby knife (HCAR0105), #11 blades (HCAR0211)Builders Triangle Set (HCAR0480) (for fin alignment)Felt-Tip marker (TOPQ2510)Small metal fileDead Center
Engine Mount Hole Locator (GPMR8130)
Great Planes AccuThrow
Deflection Gauge (for
measuring control throws, GPMR2405)
Great Planes Aluminum Fuel Line Plug (GPMQ4166)
Sheet metal screws are designated by a number and a length. For example, #6 x 3/4" [19mm].
This is a number six screw that is 3/4" [19mm] long.
Machine screws are designated by a number, threads per inch, and a length – for example, 4-40 x 3/4" [19mm].
This is a number four screw that is 3/4" [19mm] long
with forty threads per inch.
When you see the term
test fit
in the instructions, it means that you should first position the part on the assembly without using any glue, then slightly modify or
custom fit
the part as necessary for the best fit.
Whenever the term
glue
is written you should rely upon your experience to decide what type of glue to use. When a specific type of adhesive works best for that step, the instructions will make a recommendation.
Whenever just
epoxy
is specified you may use either
30-minute (or 45-minute) epoxy or 6-minute epoxy.
Photos
and
sketches
are placed before the step they refer to. Frequently you can study photos in following steps to get another view of the same parts.
The Giant U-CAN-DO 3D ARF is factory-covered with Top Flite MonoKote®film. Should repairs ever be required, MonoKote can be patched with additional MonoKote purchased separately. MonoKote is packaged in six-foot rolls, but some hobby shops also sell it by the foot. If only a small piece of MonoKote is needed for a minor patch, perhaps a fellow modeler would give you some. MonoKote is applied with a model airplane covering iron, but in an emergency a regular iron could be used. A roll of MonoKote includes full instructions for application. Following are the colors used on this model and order numbers for six foot rolls.
Jet White – TOPQ0204
Medium Purple – TOPQ0225
Sky Blue – TOPQ0206
Pink – TOPQ0215
IMPORTANT BUILDING NOTES
Optional Supplies & Tools
Adhesives & Building Supplies
Covering Tools
4
5
KIT INSPECTION
Before starting to build, use the Kit Contents list to take an inventory of this kit to make sure it is complete and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Great Planes Product Support. When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list on this page.
Great Planes Product Support:
3002 N. Apollo Drive, Suite 1
Champaign, IL 61822
Telephone: (217) 398-8970, ext. 5
Fax: (217) 398-7721
E-mail:
airsupport@greatplanes.com
Parts Layout
Kit Contents
1. Fuselage
2. Canopy
3. Cowl
4. Fuel Tank
5. Spinner
6. Engine Mount
7. Main Landing Gear (2)
8. Wheels (2)
9. Wheel Pants (2)
10. Wing Tube
11.
Horizontal Stabilizer & Elevator
12. Tail Gear Assembly
13. Vertical Fin & Rudder
14. Wing Panels (L&R)
15. Ailerons (L&R)
16. Flaps (L&R)
(1) Prop Nut Bag (prop nut, spinner, SHCS
and hex wrench) (8) Heavy Duty Control Horns (2) Nylon Wing Bolt (4) Nylon Anti-Rotation Dowels (1) Tail Wheel Assembly (1-1/4" wheel, 6"
springs, leaf spring, Tail wheel wire, 4 set
screws, steering arm and 3 wheel collars) (1) Fuel Tank and Hardware (1) 1/4" x 5/8" [6 x 16mm] Canopy Dowel (1) Rx and Battery Tray (1) 3/16" x 3/4" x 4-3/8" [4.8 x 19 x 112mm]
Tank Retainer Stick (2) Velcro
®
Strips (both A and B sides) (2) Tail Gear Springs (use to steer the tail wheel) (2) Large Black Control Horn Backplate
(for elevators) (2) Decal Sheet (8) 4-40 Threaded Steel Clevis (for aileron,
flap, rudder and elevator controls) (8) 4-40 Solder-On Clevis (for aileron, flap,
rudder and elevator controls)
(2) 3-16 x 2" [50mm] Axles (1) Brass Screw-Lock Pushrod Connector
Body (for throttle) (6) 4-40 Blind Nut (for canopy mounting) (10) 8-32 Blind Nuts (for stab, main gear and
engine mount) (2) 5/16-24 Nuts (for axles) (2) 1/4-20 Blind Nuts (8) 4-40 Lock Nuts (for clevises) (4) 4-40 Lock Nuts (for rudder control horns) (1) 2-56 Nylon Clevis (1) Nylon Retainer (for throttle) (2) CA Hinge Strip (1) 36" [915mm] Gray Pushrod Tube
(installed in the fuse for the antenna) (1) 12" [305mm] Gray Pushrod Tube
(for throttle) (17) Silicone Clevis Retainers (16) 4 x 1/2" [13mm] Screws (for aileron and
flap control horns) (4) 6-32 Set Screws (2) #4 x 5/8" [16mm] Screws (for tail gear)
(1) 4-40 x 1/4" [6mm] SHCS (for throttle) (6) #2 x 1/2" [13mm] screws (for cowl) (4) 8-32 x 3/4" [19mm] SHCS (for main gear) (4) 4-40 x 1" [25mm] SHCS (for rudder
control horns)
(10) 4-40 x 3/4" [19mm] SHCS (for elevators
and canopy mounting) (4) 4-40 x 1/2" [13mm] SHCS (for wheel pants) (2) 8-32 x 1-1/4" [32mm] SHCS (for stab) (8) 8-32 x 1" [25mm] SHCS (for engine mount
to the firewall and engine to mount) (4) 3/16" [4.8mm] Wheel Collars (1) 2-56 x 17" [430mm] Pushrod (7) 4-40 x 12" [305mm] Pushrod (6) #2 Flat Washers (for cowl) (12) #8 Lock Washers (for engine, engine
mount, landing gear and stab) (14) #8 Flat Washers (for engine, engine
mount, landing gear and stab) (6) #4 Flat Washers (for canopy and
wheel pants)
Kit Contents (Not Photographed)
1
6
10
11
8
2
15
15
13
12
3
4
5
7
9
14
16
Replacement parts for the Giant U-CAN-DO 3D ARF are available using the order numbers in the Replacement Parts List that follows. The fastest, most economical service can be provided by your hobby dealer or mail-order company. Parts may also be ordered directly from Hobby Services, but full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged sales tax.
To locate a hobby dealer, visit the Great Planes web site at
www.greatplanes.com
. Choose “Where to Buy” at the bottom of the menu on the left side of the page. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer. If a hobby shop is not available, replacement parts may also be ordered from Tower Hobbies at
www.towerhobbies.com
, or by calling toll free (800) 637-6050, or from Hobby Services by calling (217) 398-0007, or via facsimile at (217) 398-7721. If ordering via fax, include a Visa®or MasterCard®number and expiration date for payment.
Mail parts orders and payments by personal check to:
Hobby Services
3002 N Apollo Drive, Suite 1
Champaign IL 61822
Be certain to specify the order number exactly as listed in the
Replacement Parts List
. Payment by credit card or
personal check only; no C.O.D.
If additional assistance is required for any reason, contact the appropriate Product Support by e-mail or by telephone at (217) 398-8970.
partssupport@greatplanes.com
REPLACEMENT PARTS LIST
Order Number Description How to Purchase
GPMA2379 ............Fuselage Kit ..........................Hobby Supplier
GPMA2378 ............Wing Kit ................................Hobby Supplier
GPMA2380 ............Tail Set ..................................Hobby Supplier
GPMA2382 ............Landing Gear ........................Hobby Supplier
GPMA2381 ............Fiberglass Cowl ....................Hobby Supplier
GPMA2387 ............Canopy/Hatch........................Hobby Supplier
GPMA2383 ............Wheel Pants ..........................Hobby Supplier
GPMA2388 ............Decal Sheet ..........................Hobby Supplier
GPMA2385 ............Tailwheel Assembly ..............Hobby Supplier
GPMA2384 ............Aluminum Spinner ................Hobby Supplier
GPMA2386 ............Aluminum Wing Tube ............Hobby Supplier
GPMA2389 ............Nylon Wing Bolts ..................Hobby Supplier
GPMZ0199 ............Instruction Manual ..............Product Support
Missing pieces ....................Product Support
Full-size plans ..........................Not Available
1" = 25.4mm (conversion factor)
1. If you have not yet done so already, remove the major
parts of the kit from the box (wings, fuse, wheel pants, cowl, tail parts, etc.) and inspect them for damage. If any parts are damaged or missing, contact Product Support at the telephone number on page 5.
2. Carefully remove the masking tape and separate the
ailerons from the wing, the rudder from the fin and the elevators from the stab. Where necessary, use a covering iron with a covering sock to tighten the covering that may have loosened during storage or from removing the masking tape. Apply pressure over sheeted areas and the servo openings to thoroughly bond the covering to the wood.
1. Cut the seven 4-40 x 12" [305mm] pushrods as
listed below.
A. (4) 5" [127mm].B. (2) 5-1/2" [140mm].C. (1) 6-3/4" [172mm].
Assemble the Pushrods
PREPARATIONS
METRIC CONVERSIONSORDERING REPLACEMENT PARTS
6
1/64" = .4 mm 1/32" = .8 mm 1/16" = 1.6 mm 3/32" = 2.4 mm
1/8" = 3.2 mm 5/32" = 4.0 mm 3/16" = 4.8 mm
1/4" = 6.4 mm
3/8" = 9.5 mm
1/2" = 12.7 mm
5/8" = 15.9 mm
3/4" = 19.0 mm
1" = 25.4 mm 2" = 50.8 mm 3" = 76.2 mm
6" = 152.4 mm 12" = 304.8 mm 18" = 457.2 mm 21" = 533.4 mm 24" = 609.6 mm 30" = 762.0 mm 36" = 914.4 mm
2. Use denatured alcohol or other solvent to thoroughly
clean one of the pushrods. Use coarse sandpaper to roughen the end of the pushrod where it is to be soldered.
3. Apply a few drops of soldering flux to the end of the
pushrod. Position the clevis so that 1/8" [3mm] of the pushrod protrudes into the open area of the clevis.
4. Simultaneously heat the clevis and pushrod. Apply silver
solder (GPMR8070) to the joint. The heat of the parts being soldered should melt the solder, thus allowing it to flow.
5. Immediately after the solder has solidified, but while it
is still hot, carefully use a cloth to quickly wipe off the flux before it hardens. IMPORTANT: After the joint cools, coat with oil to prevent rust. Note: Do not use the acid flux that comes with silver solder for electrical soldering.
6.This is what a properly soldered clevis looks like; shiny
solder with good flow, no blobs, flux removed.
7. Fit a silicone clevis retainer, 4-40 nut, another silicone
clevis retainer and the clevis on the other end of the pushrod.
8. Make the remaining six pushrods the same way. Note:
The amount that the clevis screws onto the pushrod will be adjusted when they are installed.
Do the right wing first.
❏ ❏ 1. Trim the covering from both servo openings on the
bottom of the wing.
Mount the Ailerons & Flaps
ASSEMBLE THE WING
7
❏ ❏ 2. Use epoxy to glue in the two nylon wing dowels.
❏ ❏ 3. Cut eight 3/4" x 1" [19 x 25mm] hinges from the 2"
x 9" [50 x 230mm] CA hinge strip. Snip the corners off so they go in easier.
❏ ❏ 4. Test fit the hinges in the hinge slots of the aileron,
flap and the wing. If you have difficulty inserting the hinges, insert a #11 blade into the slot and carefully move it back and forth to slightly widen the slot.
❏ ❏ 5. Test fit the aileron and flap to the wing with the
hinges. Use a fine-point ballpoint pen to mark the aileron, flap and wing at the middle of each hinge. Note: Align the outer tip of the aileron with the outer tip of the wing. Leave a 1/8" [3mm] gap between the flap and the aileron.
❏ ❏ 6. Separate the aileron and flap from the wing and
take out all the hinges.
❏ ❏ 7. Drill a 3/32" [2.4mm] hole, 1/2" [13mm] deep at the
marks you made in the center of each hinge slot. This space will allow the CA to “wick” in. Follow with a #11 blade to clean out the slots. Hint: If available, use a high-speed rotary tool to drill the holes.
❏ ❏ 8. Cut a small strip of covering from both sides of
each hinge slot. If this is not done the covering may interfere with the penetration of the CA into the slot and may also interfere with the free movement of the aileron.
❏ ❏ 9. Stick a pin through the center of each hinge. Fit the
aileron and flap to the wing with the hinges. The pin will keep the hinge centered. Remove the pins from the hinges. Adjust the aileron and flaps so there is a small gap–just enough to see light through or to slip a piece of paper through.
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