Great Planes GPMA1270 User Manual

WARRANTY
Great Planes
®
Model Manufacturing Co. guarantees this kit to be free from defects in both material and workmanship at the date of purchase.This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assemb led product.By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return this kit immediately in new and unused condition to the place of purchase.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT WARNINGS AND INSTRUCTIONS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
GPMZ0276 for GPMA1270 V1.0© Copyright 2002
1610 Interstate Drive Champaign, IL 61822
(217) 398-8970, Ext 2
airsupport@greatplanes.com
INSTRUCTION MANUAL
A. R. F.
Almost Ready to Fly
Wingspan: 65 in [1651mm] Wing Area: 1072 sq in [69 dm2] Weight: 7 lbs - 7 lbs 6 oz [3175 - 3345g] Wing Loading: 15 - 15.9 oz/sq ft [46 - 48 g/dm2] Length: 69.5 in [1765mm] Engine: .61 - .91 cu in [10 - 15cc] two-stroke, .70 - .91 cu in [11 - 15cc] four-stroke
INTRODUCTION................................................................2
SAFETY PRECAUTIONS..................................................2
DECISIONS YOU MUST MAKE ........................................3
Radio Equipment ................................................................3
Engine Recommendations.................................................3
ADDITIONAL ITEMS REQUIRED.....................................3
Hardware and Accessories................................................3
Covering Accessories.........................................................4
Adhesives and Building Supplies.......................................4
Optional Supplies and Tools...............................................4
IMPORTANT BUILDING NOTES.......................................4
KIT CONTENTS .................................................................5
ORDERING REPLACEMENT PARTS ...............................6
PREPARATIONS................................................................7
BUILD THE WING..............................................................7
Mount the Ailerons.............................................................7
Install the Aileron Servos and Pushrods............................8
Mount the Wing to the Fuselage......................................10
BUILD THE FUSELAGE..................................................11
Mount the Stab and Fin....................................................11
Mount the Wheel Pants & Landing Gear..........................13
Mount the Engine.............................................................15
Mount the Cowl................................................................15
Install the Tank .................................................................17
FINAL ASSEMBLY ..........................................................18
Install the Remaining Servos ...........................................18
Mount the Canopy ............................................................20
Apply the Decals..............................................................21
GET THE MODEL READY TO FLY..................................21
Check the Control Directions ...........................................21
Set the Control Throws.....................................................21
Balance the Model (C.G.).................................................21
Balance the Model Laterally.............................................22
PREFLIGHT.....................................................................22
Identify Your Model...........................................................22
Charge the Batteries........................................................22
Balance Propellers...........................................................23
Ground Check..................................................................23
Range Check....................................................................23
ENGINE SAFETY PRECAUTIONS.................................23
AMA SAFETY CODE ......................................................23
General.............................................................................23
Radio Control ...................................................................24
CHECKLIST.....................................................................24
FLYING.............................................................................24
Takeoff..............................................................................25
Flight.................................................................................25
Landing.............................................................................25
PERFORMANCE SETTINGS..........................................26
Whether you're just learning to do basic aerobatics or are looking for a quick practice plane as a backup to your $10,000 Unlimited aerobatic machine, U-CAN-DO 3D is just the bird you're looking for.
Large control surfaces, light wing loading and an all around performance design work together to put a fun-to-fly do-it-all 3D aerobatic machine in your hands. With the U-CAN-DO 3D on low rates, it is a perf ect choice f or learning to do basic aerobatics or for great Sunday fun flying. With a powerful, high torque 4-stroke such as an OS .91, the U-CAN-DO 3D provides exceptional slow speed and below-stall-speed (3D) aerobatic performance.
For the latest technical updates or manual corrections to the U-CAN-DO 3D , visit the w eb site listed belo w and select the Great Planes U-CAN-DO 3D ARF. If there is new technical information or changes to this model, a “tech notice”box will appear in the upper left corner of the page.
http://www.greatplanes.com/airplanes/index.html
1. Your U-CAN-DO 3D should not be considered a toy, but
rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the U-CAN-DO 3D 60, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
2.Y ou must assemb le the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unflyable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in first-class
condition and a correctly sized engine and components (fuel tank, wheels, etc.) throughout the building process.
5. You must correctly install all R/C and other components so that the model operates correctly on the ground and in the air .
6. You must check the operation of the model before every flight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check clevises or other connectors often and replace them if they show any signs of wear or fatigue.
PRO TECT YOUR MODEL,YOURSELF
& OTHERS...FOLLOW THESE
IMPORTANT SAFETY PRECAUTIONS
INTRODUCTIONTABLE OF CONTENTS
2
7. If you are not already an experienced R/C pilot, you
should fly the model only with the help of a competent, experienced R/C pilot.
8. WARNING: The cowl and wheel pants included in this kit are made of fiberglass, the fibers of which may cause eye, skin and respiratory tract irritation. Never blow into a part to remove fiberglass dust, as the dust will blow back into your eyes. Always wear safety goggles, a particle mask and rubber gloves when grinding, drilling and sanding fiberglass parts. Vacuum the parts and work area thoroughly after working with fiberglass parts.
Remember:Take y our time and follow the instructions to end up with a well-built model that is straight and true.
If you have not flown this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your first flights. If you're not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
In addition to joining an R/C club, we strongly recommend y ou join the AMA (Academy of Model Aeronautics). AMA membership is required to fly at AMA sanctioned clubs.There are over 2,500 AMA chartered clubs across the country. Among other benefits, the AMA provides insurance to its members who fly at sanctioned sites and events .Additionally, training programs and instructors are available at AMA club sites to help you get started the right way. Contact the AMA at the address or toll-free phone number below:
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
This is a partial list of items required to finish the U-CAN-DO 3D that may require planning or decision-making before starting to build. Order numbers are provided in parentheses.
4+ channel radio with 6 standard-sized servos as noted below . Note that a 6+ channel, fully computerized radio system is highly recommended for maximum fle xibility and perf ormance.
Ailerons:
Two ball bearing ser vos (50+ in oz: HCAM0170)
One 20+" y-harness (HCAM2751)
OR
Two 6" extensions (HCAM2701) and one y-harness (HCAM2500)
Rudder:
One high torque servo (90+ in oz: HCAM0191)
One 24" servo extension (HCAM2200)
Elevator:
Two ball bearing ser vos (50+ in oz:HCAM0170)
If using a computerized radio two 24" servo extensions
(HCAM2200)
If not using a computerized radio with Ailevator prog ramming, then a servo reversing harness is required (FUTM4150)
Throttle:
One servo, standard (HCAM0150)
.61 to .91 2-stroke, .70 to .91 4-stroke Appropriate props, fuel, glow plugs, etc.for your engine.
Engine notes: The U-Can-Do 3D will hover on all of the recommended engines.The engines on the lower end of the range will hover nicely without over-speeding the airframe in level flight.The engines on the higher end of the range will hover and give the added power to recover from unwanted attitudes, but throttle management needs to be used to keep the speed down. Whatever engine you choose, a 6 pitch prop or less is recommended.
In addition to the items listed in the “Decisions You Must Make” section, following is the list of hardware and accessories required to finish the U-CAN-DO 3D 60. Order numbers are provided in parentheses.
Hook & Loop Velcro (GPMQ4480)3' Medium fuel tubing (GPMQ4131)Easy Fueler
fuel filling valve for glow fuel (GPMQ4160)
Handy Mounts air valve, fuel filler mounts (GPMQ6000)
Hardware and Accessories
ADDITIONAL ITEMS REQUIRED
Engine Recommendations
Radio Equipment
DECISIONS YOU MUST MAKE
We, as the kit manufacturer, provide you with a top quality kit and instructions, but ultimately the quality and flyability of your finished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model and no representations are expressed or implied as to the performance or safety of your completed model.
3
21st Centur y
®
sealing iron (COVR2700)
21st Centur y trim seal iron (COVR2750)21st Centur y iron cover (COVR2702)
In addition to common household tools and hobby tools, this is the “short list”of the most important items required to build the U-CAN-DO 3D 60.
Great Planes Pro™CA and Epoxy
glue are recommended.
1/2 oz. Thin Pro CA (GPMR6001)1/2 oz. Medium Pro CA+ (GPMR6007)6-Minute Epoxy (GPMR6045)30-Minute Epoxy (GPMR6047)Small T-pins (HCAR5100)Electric dr ill Drill bit set including (1/16" 3/32" 1/8" 5/64" and 1/2" bits)Small Phillips and flat blade screwdrivers (HCAR1040)Pliers with wire cutter (HCAR0630)Standard Hex wrench set (HCAR0520)
Here is a list of optional tools mentioned in the manual that will help you build the U-CAN-DO 3D 60.
Great Planes CG Machine
(GPMR2400)
Top Flite
®
Precision Magnetic Prop Balancer™(TOPQ5700)
Straightedge with scale (HCAR0475)Cutting mat (HCAR0456)Masking T ape (TOPR8018)CA Applicator Tips (GPMR6033)CA Debonder (GPMR6039)CA Accelerator (GPMR6034)Milled Fiberglass (GPMR6165)Microballoons (TOPR1090)R/C-56 Canopy Glue (JOZR5007)Epoxy Brushes (GPMR8060)Mixing Sticks (GPMR8055)Threadlocker (GPMR6060)Denatured Alcohol (for epoxy clean up)Hobby Knife (HCAR0105), #11 Blades (HCAR0211)Non-elastic monofilament or Kevlar fishing line (for stab
alignment)
Builders Triangle Set (HCAR0480) (for fin alignment)Easy-Touch
Bar Sander (GPMR6170, or similar)
Felt-Tip Marker (TOPQ2510)Small metal fileRotar y tool such as Dremel
®
Rotar y tool reinforced cut-off wheel (GPMR8200)Curved Tip Canopy Scissors for trimming plastic parts
(HCAR0667)
Dead Center
Engine Mount Hole Locator (GPMR8130)
Great Planes AccuThrow
Deflection Gauge (for
measuring control throws, GPMR2405)
There are two types of screws used in this kit:
Sheet metal screws are designated by a number and a
length. For example #6 x 3/4" [19mm]
This is a number six screw that is 3/4" [19mm] long.
Machine screws are designated by a number, threads per inch and a length. For example 4-40 x 3/4" [19mm]
This is a number four screw that is 3/4" [19mm] long
with forty threads per inch.
When you see the term
test fit
in the instructions, it means that you should first position the part on the assembly without using any glue, then slightly modify or
custom fit
the part as necessar y for the best fit.
Whenever the term
glue
is written you should rely upon your experience to decide what type of glue to use.When a specific type of adhesive works best for that step, the instructions will make a recommendation.
Whenever just
epoxy
is specified you may use
either
30-
minute (or 45-minute) epoxy or6-minute epoxy.
• Photos and sketches are placed before the step they refer to. Frequently you can study photos in following steps to get another view of the same parts.
The U-CAN-DO 3D is factory-covered with Top Flite MonoKote®film. Should repairs ever be required, MonoKote can be patched with additional MonoKote purchased separately. MonoKote is packaged in six-foot rolls, but some hobby shops also sell it by the foot. If only a small piece of MonoKote is needed for a minor patch, perhaps a fellow modeler would give you some. MonoKote is applied with a model airplane covering iron, but in an emergency a regular iron could be used. A roll of MonoKote includes full instructions for application.Following are the colors used on this model and order numbers for six foot rolls.
Jet White (TOPQ0204) True Red (TOPQ0227)
Sky Blue (TOPQ0206)
Sapphire Blue (TOPQ0226)
Black (TOPQ0208)
IMPORTANT BUILDING NOTES
Optional Supplies and Tools
Adhesives and Building Supplies
Covering Accessories
4
5
1 Fiberglass Cowl 2 Fuselage 3 Wing 4 Ailerons
5 Stab and Elevators 6 Fin and Rudder 7 Landing Gear 8 Canopy
9 Fuel Tank with Hardware 10 Adjustable Engine Mount 11 Spinner 12 Wheel Pants
(1) 17-1/2 .074 wire (throttle pushrod) (2) 1/4 - 20 Blind Nuts (pre-installed in fuse) (1) 11-3/4" Gray plastic outer pushrod tube
(throttle) (5) 12" .074 wire threaded one end (ailerons) (1) 2" x 9" hinge material (6) Nylon clevis (rudder, elevator, ailerons,
throttle) (5) Faslink (rudder, elevator, ailerons) (2) Nylon 1/4 - 20 wing bolt (wing) (5) Large nylon control horn (aileron,
rudder, elevator) (7) Silicone clevis keepers (rudder, elevator,
ailerons, throttle) (4) 6-32 x 3/4" socket head cap screw (main
gear and stab)
(4) #6 lock washers (main gear and stab) (4) #6 flat washers (main gear and stab) (4) 6-32 blind nuts (main gear and stab) (14) #2 x 3/8" screws (cowl, canopy, wheel
pants) (4) #2 washers (for mounting the cowl) (4) 8-32 blind nuts (engine mount to firewall) (4) 8-32 x 3/4" socket head screws (engine
to engine mount)
(4) 8-32 x 1" socket head screws (engine
mount to firewall)
(8) #8 flat washers (mounting engine and
engine mount)
(8) #8 lock washers (mounting engine and
engine mount)
(4) 5/32" wheel collar (main wheels)
(4) 6-32 x 1/8" socket head screw (main
wheels)
(6) 2-56 x 1/2" socket head screw (rudder,
elevator, ailerons)
(4) 2-56 x 3/4" socket head screw (aileron
control horns)
(1) Brass quick connect body (throttle
connection) (1) Nylon retainer (Throttle connection) (1) 4-40 x 1/4" SHCS (Throttle connection) (1) 3/32 wheel collar (tail wheel) (1) 4-40 set screw (tail wheel) (2) Axles (2) Nuts for the axles
Kit Contents (Photographed)
Kit Contents (Not Photographed)
Before starting to build, use the Kit Contents list to take an inventory of this kit to make sure it is complete and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Great Planes Product Support. When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list on this page.
Great Planes Product Support:
Phone: (217) 398-8970
Fax: (217) 398-7721
E-mail: airsupport@greatplanes.com
KIT CONTENTS
1
8
7
12
6
2
3
4
9
10
5
11
6
To order replacement par ts for the Great Planes U-CAN-DO 3D ARF, use the order numbers in the Replacement Parts List that follows.Replacement parts are available only as listed. Not all parts are available separately (an aileron cannot
be purchased separately, but is only available with the wing kit). Replacement parts are not available from Product Support, but can be purchased from hobby shops or mail order/Internet order firms. Hardware items (screws, nuts, bolts) are also available from these outlets. If you need assistance locating a dealer to purchase parts, visit
www.greatplanes.com and click on “Where to Buy.” If this kit is missing parts, contact Product Support.
Replacement Parts List
Order Number Description Ho
w to Purchase
Missing pieces ................................................Contact Product Support
Instruction manual...........................................Contact Product Support
Full-size plans.................................................Not available
Kit parts listed below .......................................Hobby Supplier
GPMA2300 ...........Wing Kit (one piece wing, ailerons, dowels and hinge material)
GPMA2301 ...........Fuselage Kit (Fuse, belly pan, (2) balsa tank holders, stab fillet, (4) cowl
mounting blocks and servo tray)
GPMA2302 ...........Tail Set (stab, elevators, fin, rudder and hinge material)
GPMA2303 ...........Landing Gear
GPMA2304 ...........Fiberglass Cowl
GPMA2305 ...........Canopy
GPMA2306 ...........Wheel Pants (left and r ight wheel pant, (4) mounting plates)
GPMA2307 ...........Decal Sheet
GPMA2308 ...........Tailwheel Assembly (tail gear and tail wheel)
ORDERING REPLACEMENT PARTS
0" 1" 2" 3" 4" 5" 6" 7"
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180
Inch Scale
Metric Scale
To convert inches to millimeters, multiply inches by 25.4
1/64" = .4mm 1/32" = .8mm 1/16" = 1.6mm 3/32" = 2.4mm
1/8" = 3.2mm
5/32" = 4mm
3/16" = 4.8mm
1/4" = 6.4mm 3/8" = 9.5mm 1/2" = 12.7mm 5/8" = 15.9mm 3/4" = 19mm
1" = 25.4mm 2" = 50.8mm 3" = 76.2mm
6" = 152.4mm 12" = 304.8mm 15" = 381mm
18" = 457.2mm 21" = 533.4mm 24" = 609.6mm 30" = 762mm 36" = 914.4mm
Metric Conversions
1. If you have not yet done so already, remove the major
parts of the kit from the box (wings, fuse, wheel pants, cowl, tail parts, etc.) and inspect them for damage.If any parts are damaged or missing, contact Product Support at the address or telephone number on page 5.
2. Remove the masking tape and separate the ailerons
from the wing, the rudder from the fin and the elevators from the stab. Where necessary, use a covering iron with a covering sock to tighten the covering that may have loosened during storage or from removing the masking tape. Apply pressure over sheeted areas and the servo openings to thoroughly bond the covering to the wood.
1. Trim the covering on the wing from
A) The servo wire hole in the top center of the wing;B) Both servo openings;C) Both dowel holes;D) Top and Bottom wing-bolt holes.
2.Use your sanding bar to round one end of each of the 5/16"
x 1-3/4" [8 x 70mm] wing dowels.Use epoxy to glue the two wing dowels into the wing, with the non-rounded end in the wing.
3. Cut eight 3/4" x 1" [19 x 25mm] hinges from the
2" x 9" [50 x 230mm] CA hinge strip.Snip the corners off so they go in easier.
4. Test fit the hinges in the hinge slots of the aileron and
the wing. If you have difficulty inserting the hinges, insert a #11 blade into the slot and carefully move it back and forth to slightly widen the slot.
5. Test fit the ailerons to the wing with the hinges. Use a
fine-point ballpoint pen to mark the wing and ailerons at the middle of each hinge.
1" 1"
3/4"
Mount the Ailerons
BUILD THE WING
PREPARATIONS
7
6. Separate the ailerons from the wing and take out all
the hinges.
7. Drill a 3/32" [2.4mm] hole, 1/2" [13mm] deep at the
marks you made in the center of each hinge slot.This space will allow the CA to “wick”in. Follow with a #11 blade to clean out the slots. Hint: If available, use a high-speed rotary tool to drill the holes.
8. Cut a small strip of covering from both sides of each
hinge slot. If this is not done the covering may interfere with the penetration of the CA into the slot and may also interf ere with the free movement of the aileron.
9. Stick a pin through the center of each hinge. Fit the
ailerons to the wing with the hinges. The pin will keep the hinge centered.Remove the pins from the hinges.Adjust the ailerons so there is a small gap–just enough to see light through or to slip a piece of paper through–between the aileron and the wing.
10. Apply six drops of thin CA to the top and bottom of
each hinge. Do not use CA accelerator. After the CA has fully hardened, test the hinges by pulling on the ailerons.
1. Add servo extensions to the two aileron servos , so that
the total length of the leads will be at least 18" [460mm] from the servo to the end of the extension. Using tape or heat shrink tubing, securely attach the servo extension to the servo. Note: If you are using Futaba®servos, a 6" [150mm] lead is perfect.
❏❏2. Using needle nose pliers, pull the string out of the
right wing's servo hole.Tie the string to the end of the servo lead. Note: Take care not to pull the string loose from the other side of the wing.
Install the Aileron Servos and Pushrods
AWAY FROM THE SLOT
CUT THE COVERING
8
❏❏3. Pull the center of the str ing out of the servo hole in
the wing. It might take a little fishing to get it out. Take your time. Use the string to pull the servo wire through the wing, being careful to not pull the string loose from the other end taped in the wing. Fit the servo in the wing.
❏❏4. Drill 1/16" [1.6mm] holes through the servo mount
for the servo screws.Add a few drops of thin CA to the holes and allow to fully harden. Mount the aileron servo using the hardware that came with the servo.
❏❏5. Make a mark on the bottom L.E. of the right aileron
12-1/2" [315mm] from the inboard end of the aileron.
❏❏6. Center a control horn on the mar k you made. Drill
two 1/16" [1.6mm] holes through the aileron for mounting the control horn. Mount the control horn using the 2-56 x 3/4" [19mm] socket head cap screws (SHCS) with the nylon backing plate on the top-side of the aileron. Note: Tur ning a 2-56 tap through the back plate holes makes it easier to get the SHCS to thread into them.
❏❏7. Thread a clevis 25 turns onto the end of one 12"
[305mm] pushrod. Slip a silicone retainer over the pushrod down to the clevis.
❏❏8. Make a one-arm ser vo arm by cutting three arms
off a four-arm servo arm. Enlarge the holes in the ar m with a Hobbico®Servo Horn Drill (or a #48 or 5/64" [2mm] drill bit) so the pushrod will fit. Connect the servo lead to the receiver. Tur n on the transmitter and receiver to center the servo. Place the servo arm on the servo so it is pointing straight towards the wing tip.
Correct Incorrect
9
Enlarge to 5/64"
Cut Off
Unused Arms
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