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ZT XL
Parts Manual
Models
915154 - XL 42
915156 - XL 48
915158 - XL 54
04041100A 5/10 Printed in USA
THE MANUAL
Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063 |
1/16 |
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.563 |
9/16 |
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.125 |
1/8 |
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.625 |
5/8 |
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.188 |
3/16 |
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.688 |
11/16 |
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.250 |
1/4 |
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.750 |
3/4 |
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.313 |
5/16 |
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.813 |
13/16 |
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.375 |
3/8 |
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.875 |
7/8 |
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.438 |
7/16 |
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.938 |
15/16 |
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.500 |
1/2 |
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1.00 |
1 |
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SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
•Record Unit Model and Serial numbers here:
•Record Engine Model and Serial numbers here:
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than an Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
PRODUCT REGISTRATION
The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to www.gravely.com.
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1.Refer to the manuals supplied with your unit.
They will guide you through safe and proper operation and maintenance.
They contain specifications on your unit.
If your questions are not answered in these manuals, go to step number two.
2.Contact Your Dealer.
Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency.
A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original.
If your questions are not resolved by the support staff, ask for the manager or owner.
When contacting your Dealer supply your model and serial numbers.
TO SPEED PARTS ORDERING:
1.Know the model and serial numbers of your unit.
2.Know the part number required.
3.Know the quantity required.
4.Know the part description.
2
MODELS
Model 915154 (42)
22hp Kawasaki with 42” Mower Serial No. 000101 and up
Model 915156 (48)
24hp Kawasaki with 48” Mower Serial No. 000101 and up
Model 915158 (54)
24hp Kawasaki with 54” Mower Serial No. 000101 and up
TABLE OF CONTENTS
DECALS
Decals – Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Decals – Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
MAIN FRAME AND TRANSAXLES
Frame, Hood, Footrest, Casters and Tires. . . . . . . . . 6
Seat and Seat Support. . . . . . . . . . . . . . . . . . . . . . . . 8
Transaxle, Dump Valves and Rear Wheels . . . . . . . . 9
Transaxle - Left Hand. . . . . . . . . . . . . . . . . . . . . . . . 11
Transaxle - Right Hand . . . . . . . . . . . . . . . . . . . . . . 12
OPERATOR CONTROLS
Parking Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FUEL TANKS AND ENGINE
Engine, Exhaust, Belts and Idlers . . . . . . . . . . . . . . 18
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ELECTRICAL SYSTEM
Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 21
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
MOWER DECKS
Mower Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Mower Deck, Belt, Idlers and Blades . . . . . . . . . . . . 28
Anti-Scalp Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3 |
© Copyright 2010 Ariens Company |
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DECALS – SAFETY |
Model 915154, 156, 158 |
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077541 |
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03271900
9
6
KEEP HANDS and FEET AWAY
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02988100 |
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TO AVOID SERIOUS |
POUR EVITER LES BLESSURES |
PARA EVITAR DANOS SERIOS |
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INJURY OR DEATH |
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GRAVES OU LA MORT |
O LA MUERTE |
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Read the operator’s manual. Keep |
Regardez derriere et sur les cotes lorsque |
Antes y durante retroceso mirar hacia abajo |
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children and others away from unit while |
vous reculez. Ne transportez jamais d’enfant. |
y detras. Nunca monten ninos. |
Suba y baje |
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operating. |
Never direct discharge |
Tondez toujours de haut en bas et inversement |
pendientes, no transversalmente. |
Si la |
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toward other people. Thrown objects can |
jamais le long des pentes. Si la machines |
maquina se detiene subiendo cuesta, |
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cause injury. |
Look down and behind |
s’arrete en montee. Debrayez le lame et |
desactive le cuchilla y beje lentamente. Evite |
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1 |
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before and while backing. |
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Never carry |
redescendez doucement. Evitez les virages |
viradas subitas. Mantenga artefactos de |
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children. |
Go up and Down slopes, not |
brusques. Maintenez toujours en place tous |
seguridad (defensas, protectores, |
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across. |
If machine stops going uphill, |
les elements de securite (protecteus, |
interruptores, etc.) en su lugar y trabajando. |
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stop blade and back down slowly. Avoid |
interrupteurs, etc.) Controler le bon |
Verifique en el manual el sistema de engranar |
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sudden turns. |
Keep safety devices |
fonctionnement du systeme de securite avant |
antes de usar. Tenga conocimiento de |
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(guards, shields, switches, ect. ) in place |
utilisation tel qu’indique dans le manuel |
funciones y localizaciones de todos los |
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and working. |
Check interlock system |
d’utilisation. Comprenez bien la fonction et la |
controles. No permitir que personal sin la |
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per manual before use. |
Understand |
situation de chacun des leviers et boutons de |
necesaria formacion use la maquina. |
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location and function of all controls. |
commande. Ne jamais permettre l’utilisation |
Desactivar la TDF, detener a unidad, apagar |
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Never allow operation by untrained |
par des personnes n’ayant pas recu la formation |
el motor, accionar el freno de estacionamiento |
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persons. |
Disengage PTO, stop unit and |
necessaire. Desenclencher la PdF, arreter la |
y quitar la llave antes de realizer cualquier |
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engine, setparking brake and remove key |
machine et le moteur, serrer le frein de |
inspeccion, reparacion, etc. |
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before making any inspections, repairs, |
stationnement et enlever la cle de contact avant |
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etc. |
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de commencer toute verification, reparation, etc. |
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02994800 |
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02988000 |
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OE0050 |
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Item |
Part No. |
Qty. |
Description |
1 |
05305100 |
1 |
Decal, American Flag |
2 |
03271900 |
2 |
Decal, Transmission Disconnect |
3 |
07757600 |
1 |
Decal, Instructional Steering |
4 |
07731400 |
2 |
Decal, Mower Pan Danger |
5 |
07742300 |
1 |
Decal, Warning |
6 |
02988100 |
1 |
Decal, CPSC Danger |
7 |
02988000 |
1 |
Decal, Cut Height |
8 |
02994800 |
1 |
Decal, Bilingual Danger |
9 |
07757500 |
1 |
Decal, Parking Brake Lever |
10 |
07735200 |
1 |
Decal, Danger |
11 |
07754100 |
1 |
Decal, Hot Surface |
12 |
00290000 |
1 |
Decal, Fuel Warning |
13 |
05301400 |
1 |
Decal, Control |
4
DECALS – STYLE
Model 915154, 156, 158
1
2
1
PE0250
Item Part No. Qty. Description
1 |
05231800 |
3 |
Decal, Gravely Logo |
2 |
07800215 |
1 |
Decal, 42 ZT XL |
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07800216 |
1 |
Decal, 48 ZT XL |
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07800217 |
1 |
Decal, 54 ZT XL |
5
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FRAME, HOOD, FOOTREST, CASTERS AND TIRES |
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Model 915154, 156, 158 |
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27 |
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25 |
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8 |
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6
FRAME, HOOD, FOOTREST, CASTERS AND TIRES
Model 915154, 156, 158
Item |
Part No. |
Qty. |
Description |
1 |
03998151 |
1 |
Weldment, Frame XL |
2 |
05948700 |
2 |
Bolt, Hex .38-16 x 1.00 Grade 5 |
3 |
01922953 |
1 |
Weldment, Footrest |
4 |
06308800 |
2 |
Washer, Locking .38 x .094 Regular |
5 |
01923251 |
1 |
Deck Access Panel |
6 |
03368551 |
2 |
Fork, Caster |
7 |
07100124 |
2 |
Wheel/Tire Assembly, 11.0 x 4.0 x 5.0, Monitor |
8 |
05500934 |
4 |
Bushing, Flange 1.00 x 1.25 x 1.50 x 1.50 |
9 |
00278500 |
2 |
Spacer, Wheel |
10 |
05964400 |
2 |
Bolt, Hex .50-13 x 6.50 Grade 5 |
11 |
07053300 |
2 |
Nut, Retainer .375-16 x .37 |
12 |
06543600 |
4 |
Nut, Locking Top Flange .50-13 |
13 |
05962200 |
2 |
Bolt, Hex .50-13 x 5.00 Grade 5 |
14 |
06436400 |
2 |
Washer, Flat Steel .511 x 1.441 x .125 |
15 |
06542000 |
4 |
Nut, Locking Top Flange .38-16 |
16 |
07056700 |
4 |
Bolt, Shoulder .375-16 x .135 |
17 |
07503100 |
6 |
Bumper Grommet .125 x .250 Diameter |
18 |
03262200 |
2 |
Spacer, Caster Fork |
19 |
07533600 |
2 |
Bumper, Rubber |
20 |
06543100 |
2 |
Nut, Locking Top Flange .31-18 |
21 |
06543500 |
9 |
Nut, Locking Top Flange .25-20 |
22 |
02985453 |
1 |
Bracket, Hood Brace |
23 |
06443300 |
2 |
Washer, Flat Nylon .52 x 1.00 x .08 |
24 |
02970753 |
1 |
Hood, ZTXL |
25 |
07400032 |
3 |
Screw, .25 x .50 PN Head |
26 |
06220600 |
9 |
Bolt, Round Head Square Neck .25-20 x .50 Grade 5 |
27 |
02970500 |
1 |
Trim - ZTXL Hood |
28 |
04045153 |
1 |
Bracket, Engine Guard |
7
SEAT AND SEAT SUPPORT
Model 915154, 156, 158
2
2
1
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8 |
12 |
3 |
11 |
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9 |
13 |
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4 6 5
7
PE1212
Item |
Part No. |
Qty. |
Description |
1 |
03829400 |
1 |
Seat with Arm |
2 |
71600500 |
1 |
Arm Rest Kit |
3 |
03836051 |
1 |
Seat Plate |
4 |
05948700 |
2 |
Bolt, Hex .38-16 x 1.00 Grade 5 |
5 |
05500435 |
2 |
Bushing, Flange .385 x .500 x .875 x .406 |
6 |
06441100 |
2 |
Washer, Flat Steel .52 x .827 x .062 |
7 |
06545500 |
2 |
Nut, .38-16 Nyloc Flange |
8 |
00337700 |
2 |
Hub Cap |
9 |
08300021 |
2 |
Spring, Seat |
10 |
06212100 |
2 |
Bolt, Round Head Square Neck .31-18 x 1.50 Grade 5 |
11 |
06439100 |
2 |
Washer, Flat Steel .328 x .87 x .179 |
12 |
06500015 |
2 |
Nut, Coupling 5/16-18 x 1 .75 |
13 |
06545400 |
4 |
Nut, 5/16-18 Flange Nyloc |
8
TRANSAXLE, DUMP VALVES AND REAR WHEELS
Model 915154, 156, 158
9 |
7 |
8
7
15
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5 |
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13 |
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12 |
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11 |
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2 |
To Parking Brake |
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10
Item |
Part No. |
Qty. |
Description |
1 |
03265700 |
1 |
Transaxle, ZT2800 Left Hand |
2 |
03265800 |
1 |
Transaxle, ZT2800 Right Hand |
3 |
05963700 |
6 |
Bolt, Hex .31-18 x 2.25 Grade 5 |
4 |
06545400 |
12 |
Nut 5/16-18 Flange Nyloc |
5 |
02996351 |
1 |
Dump Valve, Right Hand |
6 |
02992151 |
1 |
Dump Valve, Left Hand |
7 |
02970200 |
2 |
Tank, Expansion ZT2800 |
8 |
06543500 |
4 |
Nut, Locking Top Flange .25-20 |
9 |
05946800 |
4 |
Bolt, Hex .25-20 x .75 Grade 5 |
10 |
06517600 |
8 |
Nut, Wheel .50-20 13/16 |
11 |
07100513 |
2 |
Tire/Wheel Assembly, 20 x 10.0-8 Center (915156, 158) |
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07100737 |
2 |
Tire/Wheel Assembly, 20 x 8.0-8 (915154) |
12 |
07500039 |
2 |
Hose, Oil Reservior |
13 |
06923500 |
4 |
Clamp, .88 Diameter Hose |
14 |
06439500 |
2 |
Washer, Flat Steel .265 x .50 x .087 |
15 |
06701900 |
2 |
Pin, Hair Internal .06 x .18 x .77 |
16 |
05960600 |
4 |
Bolt, Hex .31-18 x 2.75 |
3
PE1240
9
TRANSAXLE - LEFT HAND
Model 915154, 156, 158
If a Gravely part number is not listed next to a Hydro-Gear number, source the part from your local Hydro-Gear parts distributor.
10
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