Liquid Propane Gas (LPG) Grill
Model M5205ALP
Natural Gas (NG) Grill
ModelM5205ANG
OPERATOR'S MANUAL
Call us first if you have any problem with this
product. We can help you with questions about
assembly and grill operation or if there are
damaged or missing parts when you unpack
this unit from the shipping box. Please call
before returning to the store.
1-800-770-9769
8am-4:30pm CST, Monday throu,qh Friday
NOTE TO ASSEMBLER / INSTALLER:
Leave this manual with the consumer.
• NOTETO CONSUMER:
Keep this manual for future reference.
• RECORDYOURSERIAL#
(see silver CSA labelon main body of grill)
Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Whether this grill was assembled by you or
someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.
Use your grill at least 3 feet away from any
wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or
catch fire (such as vinyl or wood siding, fences
and overhangs) or sources of ignition including
pilot lights on water heaters and live electrical
appliances.
THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.
Combustion byproducts produced when using
this product contain chemicals known to the
State of California to cause cancer, birth defects,
or other reproductive harm.
Manual # P80118001F - Date:2004/12/24
Primary Safety Warnings ........................... 1-3
Warranty Terms and Conditions .................. 2
Pre-Assembly Instructions .............................. 3
Part Diagrams and Lists .......................... 4-9
Assembly Instructions .............................. 10-11
Use & Care Instructions:
• Gas Safety and Leak Tests ........... 12-15
• Lighting Instructions ............................ 16-17
• Troubleshooting .......................................... 17
• Rotisserie Instruction ........................... 18-19
• Cleaning and Maintenance ................ 20-21
• Cooking Guide ................................... A1-A5
• Frequently Asked Questions ............ A6-A7
Full 1-Year Warranty on Grill
For one year from the date of purchase, the
Manufacturer will repair or replace, at our
option, any grill part (except for paint loss,
rusting and ignitor battery) that is defective in
material or workmanship.
Limited Warranty on Selected Grill Parts
From one year after the date of purchase for
the designated time periods listed below, the
Manufacturer will replace the following grill parts
if they are defective in material or workmanship.
You will be charged for shipping and handling.
YOU SMELL GAS:
.
Shut off gas to the appliance.
2
Extinguish any open flame.
3.
Open lid.
4.
If odor continues, keep away from
the appliance and immediately call
your gas supplier or your fire
department.
1. Do not store spare LP cylinder
within 10 feet (3m) of this appliance.
2. Do not store or use gasoline or
other flammable liquids and
vapors within 25 feet (8m) of this
appliance.
3. When cooking with oil/grease, do
not allow the oil/grease to get
hotter 350°F (117°C)
4. Do not leave oil/grease unattended.
• Lifetime: Tube Burners and Stainless Steel parts
(except for discoloration due to normal use or
excessive heat, and scratches or dents caused
by normal use and improper maintenance).
• 2 Years: All Other Grill Parts (except Ceramic
Savor Plates TM , cooking grids and ignitor battery).
Warranty Service
Warranty service is available by contacting
1-800-770-9769.
Warranty Restrictions
• This warranty is void if grill is used for
commercial or rental purposes.
• This grill is safety certified for use only in
the country where purchased. Modification for
use in any other location is a safety hazard
and will void the warranty.
• This warranty gives you specific legal rights,
and you may also have other rights which
vary from state to state.
Manufacturer:
Grand Hall Enterprise Co., Ltd.
9th FI., No.298, Rueiguang Rd., Neihu,
Taipei, Taiwan (114)
LPG grill models must be used with Liquid
Propane Gas and the regulator assembly
supplied. Natural Gas models must be used
with Natural Gas only. Any attempt to convert
the grill from one fuel type to another is
extremely hazardous and will void the
warranty.
Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area.
Never obstruct the flow of ventilation air around
your gas grill housing.
Keep gas regulator hose away from hot grill
surfaces and dripping grease. Avoid unneces-
sary twisting of hose. Visually inspect hose
prior to each use for cuts, cracks, excessive
wear or other damage. If the hose appears
damaged do not use the gas grill. Call:
1-800-770-9769 for an authorized replacement
hose.
Grill Installation Codes
The installation must conform with local codes or, in the
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, or CAN/CGA-B149.1, Natural
Gas and Propane Installation Code.
Failure to comply with these instructions may
result in a hazardous situation which, if not
avoided, may result in injury.
Spiders and small insects can spin webs and
nest in the grill ing transit and
warehousing ts flow
obstruction round the
Burner FIRE"
can cau_ ate an
unsafe
To ,K
FIRE bes
as folR
Also do _ummer
and fall or in your
area, and if used for an
extended perio¢
1. Remove the cotter pin from the rear of each Main
Burner using long nose pliers.
2. Carefully lift each Burner up and away from the
Gas Valve Orifice.
3. Check and clean Burner/Venturi Tubes for insects
and insect nests. A clogged tube can lead to a fire
beneath the grill.
4. Refer to the figure below and perform one of
these 3 cleaning methods:
[] METHOD 1: Bend a stiff wire or wire coat
hanger into a small hook as shown and run
the hook through the Burner Tube and inside
the Burner several times to remove debris.
TO CLEAN BURNER TUBE, INSERT HOOK
HERE
For safe operation ensure the Gas Valve Assem-
bly Orifice is inside the Burner Tube before using
your grill. See figure. If the Orifice is not inside
the Burner Tube, lighting the Burner may cause
explosion and/or fire resulting in serious bodily
injury and/or property damage.
/ '\
/ ',
/ Orifice
,/
/'
Gas Valve Assembly
Burner Tube
To expedite the assembly process follow these
general guidelines:
[] Tools Required for Assembly include:
• protective work gloves
• protective eyewear
• Phillips Head Screwdriver
• long nose pliers
[] While it is possible for one person to unpack this gas
grill, obtain assistance from another person when
handling the large pieces.
[] Use the Hardware and Part Diagrams to ensure all
items are included and free of damage.
[]
Do not assemble or operate the grill ifit appears
damaged. Ifthere are damaged or missing parts when
you unpack the shipping box or you have questions
during the assembly process, call the:
Grill Information Center 1-800-770-9769
8am-4:30pm CST, Monday throuqh Friday
lk_ _4_ ........._ • ¢ %
"-...
Burner Tube
[] METHOD 2: Use a bottle brush with a flexible
handle and run the brush through the Burner
Tube and inside the Burner several times to
remove any debris.
[] METHOD 3: Use an air hose to force air
through each Burner Tube. The forced air
should pass debris or obstructions through the
Burner and out the Ports.
PART#
PARTDESCRIPTION
QTY PURPOSEOFPART
P06002010A
$112G04081
Phillips Head Screw 1/4"xl/2"
Qty. 8
Ref.# S112G04081
ii
Phillips Head Screw 1/4"xl/2"
1 Forusein assembly
8 Attaches Side Shelves To Grill
* Two Batteries/AA included in the Hardware Pack.
4
2_
4
5
19
20
22 \
34
35
\
\
7
3
27
7 28
//
79
21
41
16
12
15
36
79
/
58
69 \
6O
74
73
54
......55 87,
57
76
59
/ ]
\
\51
77 ',i
/
/
/
86
81
83 8h
KEY DESCRIPTION PART# QTY
1 Lid Assembly Y0110034 1
......................i6 BowiPaneil6uisideRear..................................................................................................................................................................................................................................................................................................................................................................................................P00725386a 1
Smoker Burner (NG only)
22 Electric Wire Set
28 Infrared Burner Thermocouple
P02615036A
P05305003A
6
KEY
37 GreaseTraySlideSet
DESCRIPTION PART# QTY
P05516046A 1
GasValve/ManifoldAssembly(NGonly)
ControlPanel(NGonly)
CartRearPanel
55 P07701043A 1
Y0060189
P03901015A
P02911103T
57 CartSupport,Rear P01907004B 2
......................................................59 Door........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................HingeBracket,Top/Right ......................................................................................................................................i...................................
P05327002E 2
7
Fortherepairorreplacementpartsyouneed:
CallourGrillInformationCenterat1-8001770-9769
To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts
list. The following information is required to ensure you receive the correct parts:
1. Model and Serial Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important: Use only factory authorized parts. The use of any part that is not factory authorized can be
dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral
and for part replacement.
i
i
i
4
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4
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7
KEY DESCRIPTION PART# QTY
\\
\
\
1. Rot. Motor/AC
2. Rot. Spit
3. Rot. Motor Bracket
4. Rot. Holding Fork
5. Rot. Bushing
6. Rot. Collar
7. Rot. Handle
8. Rot. Thumbscrew 3/8"x1/2"
9. Rot. Phillips Head Screw 3/16"x1/2" UNF
10. Rot. Plain Washer 3/16"
Rot. Thumbscrew 3/8"xl/2"
Qty. 5
Ref. #$196G06084
P07101027B
P05508070F
P03308006C
P05508046F
P05508060F
P05508047F
P05508076E
$196G06084
$112G03084
$411G03064
Rot. Phillips Head Screw 3/16"x1/2"UNF
Qty. 2
Ref. #$112G03084
1
1
1
4
1
1
1
5
2
2
Rot. Plain Washer 3/16"
Qty. 2
Ref. #$411G03064