Grand Hall Cgi09alp, Cgi09alp Owner's Manual

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Grill Island

Model CGI09ALP

OPERATOR'S MANUAL

NOTE: Complete Island Kit requires 3 boxes

FREE HELP

FROM THE GRILL EXPERTS

Do not return to the store. At Grand Hall we're the experts on this product and trained to help

you with:

Assembly questions

Grill operation

Replacement of damaged or missing parts

visit www.grandhall.com or call:

1-800-761-5456

Monday - Friday 8:00am-4:30pm CST

IMPORTANT:

NOTE TO ASSEMBLER / INSTALLER:

Leave this manual with the consumer.

NOTE TO CONSUMER:

Keep this manual for future reference. RECORD YOUR SERIAL # __________________

(see silver CSA label on main body of grill)

! !

Failure to comply with these instructions could

result in a fire or explosion that could cause serious bodily injury, death or property damage. Whether this grill was assembled by you or

someone else, you must read this entire manual before using your grill to ensure the grill is properly assembled, installed and maintained.

Use your grill at least 3 feet away from any

wall or surface. Use your grill at least 3 feet away from combustible objects that can melt or

catch fire such as vinyl or wood siding, fences and overhangs or sources of ignition including pilot lights on water heaters and live electrical appliances. THIS GAS APPLIANCE IS DESIGNED FOR OUT-

DOOR USE ONLY. Never use your gas grill in a garage, porch,

shed, breezeway or any other enclosed area. Never obstruct the flow of ventilation air

around your gas grill housing. Never disconnect the gas regulator or any gas

fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury or death.

WARNING

Manual # P80170013B - Date:2009/01/09

Table of Contents

Primary Safety Warnings...........................1-3

Pre-Assembly Instructions..............................3

Part Diagrams and Lists........................4-13

Assembly Instructions.............................14-22 Use & Care Instructions:

• Gas Safety and Leak Tests...........23-25

• Lighting Instructions............................26-27

• Troubleshooting.........................................27

• Rotisserie Instruction..........................28-30

• Faucet Operation....................................31

• Refrigerator Instruction............................32

• Cleaning and Maintenance................33-34

• Cooking Guide...................................A1-A5

• Frequently Asked Questions.............A6-A7

Warranty Terms...........................Back Cover

DANGER

! !

•

WARNING

LPG models must be used with Liquid Propane Gas and the regulator assembly supplied. Natural Gas models must be used with Natural Gas only. Any attempt to convert the grill from one fuel type to another is hazardous and must be performed by a qualified gas technician only, using a NG Conversion Kit purchased from Grand Hall.

Keep gas regulator hose away from hot grill surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call Grand Hall at 1-800-761-5456 for a certified replacement hose.

California Proposition 65

Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

If you smell gas:

Shut off gas to the appliance.

1. Extinguish any open flame.

2. Open lid.

3. If odor continues, keep away from

4. the appliance and immediately call your gas supplier or your fire department.

! !

Do not store or use gasoline or other

WARNING

flammable liquids or vapors in the vicinity of this or any other appliances.

An LP cylinder not connected for use

shall not be stored in the vicinity of this or any other appliance.

Brass components on the grill, such as hose fittings, propane cylinder valves (sold separately) and burner valve stems, contain lead which is known to the State of California to cause cancer, birth defects, or other reproductive harm.

Never use charcoal or lighter fluid in this gas

•

grill. Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.

The Grease Draining Tray and Grease Recep-

•

tacle must be visually inspected before each grill use. Remove any grease and wash Grease Draining Tray and Grease Receptacle with a mild soap and warm water solution. Failure to

comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.

Pre-Assembly Instructions For Your Safety

! !

Failure to comply with these instructions may result in a hazardous situation which, if not avoided, may result in injury.

Spiders and small insects can spin webs and nest in the grill Burner Tubes during transit and warehousing which can lead to a gas flow obstruction resulting in a fire in and around the Burner Tubes. This type of "FLASHBACK FIRE" can cause serious grill damage and create an unsafe operating condition for the user.

To reduce the chance of FLASHBACK FIRE you must clean the Burner Tubes as follows before initial use. Also do this

at least once a month in summer and fall or whenever spiders are active in your area, and if your grill has not been used for an extended period of time.

Remove the screws from the rear of each Main

Burner using a Phillips Head Screwdriver. Carefully lift each Burner up and away from the

2. Gas Valve Orifice.

Check and clean Burner/Venturi Tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill.

Refer to the figure below and perform one of

4. these 3 cleaning methods:

TO CLEAN BURNER TUBE, INSERT HOOK HERE

WARNING

METHOD 1: Bend a stiff wire or wire coat hanger into a small hook as shown and run the hook through the Burner Tube and inside the Burner several times to remove debris.

Burner Port

Burner Tube

Foot

To expedite the assembly process follow these general guidelines:

Tools Required for Assembly:

Protective work gloves

•

Phillips Head Screwdriver

•

While it is possible for one person to unpack this gas grill, obtain assistance from another person when handling the large pieces.

Use the Hardware and Part Diagrams to ensure all items are included and free of damage.

Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process, call the:

Grill Information Center 1-800-761-5456

8am-4:30pm CST, Monday through Friday

Grill Installation Codes

The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code,

ANSI Z223.1/NFPA 54, Storage and Handling of Liquefied Petroleum Gases, ANSI/NFPA58,Natural Gas and Propane Installation Code, CSA B149.1, Propane Storage and Handling Code, B149.2.

! !

Do not store spare LP cylinder within

WARNING

10 feet (3m) of this appliance.

Do not store or use gasoline or other flammable liquids and vapors within 25 feet (8m) of this appliance. When cooking with oil/grease, do

3. not allow the oil/grease to get hotter 350°F (177°C) Do not leave oil/grease unattended.

METHOD 2: Use a bottle brush with a flexible handle and run the brush through the Burner Tube and inside the Burner several times to remove any debris.

METHOD 3: Use an air hose to force air through each Burner Tube. The forced air should pass debris or obstructions through the Burner and out the Ports.

For safe operation ensure the Gas Valve Assembly Orifice is inside the Burner Tube before using your grill. See figure. If the Orifice is not inside the Burner Tube, lighting the Burner may cause explosion and/or fire resulting in serious bodily injury and/or property damage.

Gas Valve Assembly

Orifice

Burner Tube

When using electrical appliances, basic safety precautions should always be used.

! !

This appliance, when installed, must be electri-

•

cally grounded in accordance with local codes or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

Keep any electrical supply cord and the fuel

•

supply hose away from any heated surfaces.

CAUTION

WARNING

Hardware Pack Parts List for Model CGI09ALP

PART # PART DESCRIPTION QTYPURPOSE OF PART

P06024008A

Hardware Pack 1 For use in assembly (Grill, Range and Party Cart)

S112G0406A Phillips Head Screw 1/4"x3/8" 8 Attaches Cart Frames to Left / Right Bowl Panels

P00303138E Refrigerator Door Handle Seat A

2 Attaches to Refrigerator Door S164G0306A Socket Head Cap Screw 3/16"x3/8" 2 Attaches Refrigerator Door Handle Seat to the Door P05515022G Socket Head Cap Screwdriver 1 Use to secure Socket Head Cap Screw 3/16"x3/8" P00303118E

Handle Seat

2 Attaches to Cart Frame S112G0406A Phillips Head Screw 1/4"x3/8" 4 Attaches Cart Shelf, Lower to Cart Frames S112G0306A Phillips Head Screw 3/16"x3/8" 4 Attaches Cart Shelf, Upper to Cart Frames S112G0406A Phillips Head Screw 1/4"x3/8" 8 Attaches Upper Store Shelf to Cart Frames S112G0306A Phillips Head Screw 3/16"x3/8" 4 Attaches Table Top Bracket to Cart Frames S112G0406A Phillips Head Screw 1/4"x3/8" 2 Attaches Handle to Cart Frame S112G0406A Phillips Head Screw 1/4"x3/8" 4 Attaches Table Top to Table Top Bracket and Cart Frames

P05515021G Wrench

Use to adjust level on Island Assembly Set

S112G0406A Phillips Head Screw 1/4"x3/8" 3 Attaches Cart Panel/Corner to Rear Frame

Already Installed on Tank Holder

S233G04084 Wing Bolt 1/4"x1/2" 1 Secures Gas Tank to Tank Holder

Hardware Pack Diagram for Model CGI09ALP

Socket Head Cap Screw 3/16"x3/8" Qty. 2 Part # S164G0306A

Refrigerator Door Handle Seat A Qty. 2 Part # P00303138E

Wrench Qty.1 Part # P05515021G

Phillips Head Screw 3/16"x3/8" Qty. 8 Part # S112G0306A

Handle Seat Qty. 2 Part # P00303118E

* Two Batteries/AA included in the Hardware Pack.

Phillips Head Screw 1/4"x3/8" Qty. 29 Part # S112G0406A

Socket Head Cap Screwdriver Qty. 1

Part # P05515022G

Hardware already installed on the Tank Holder

Wing Bolt 1/4"x1/2" Qty. 1 Part # S233G04084

CORRECT BATTERY USE

• Always purchase the correct size and grade of battery most suitable for the intended use.

• Replace all batteries of a set at the same time.

• Clean the battery contacts and also those of the device prior to battery installation.

• Remove batteries from equipment which is not to be used for an extended period of time.

• Remove used batteries promptly. 4

Parts Diagram for Model CGI09ALP Grill

3a 3b

12a

14a

22 23

73 4b

11a

11b

49 4c

63 64

65 66

14b 17

12b 16

46b

46a

25 26

27 28 29

39a

39b 39c

38a

71 42a

44a

38b

51a

51b

42b

43b

40 44b

43a

Parts Diagram for Model CGI09ALP Range

2 1

4 6

17 20

25 29

28 28

38 39

41 42

52 54

9 3

5 27

15 16

46 47

49 50

53 64

Parts Diagram for Model CGI09ALP Island

Parts Diagram for Model CGI09ALP Party Cart

8 9

Parts List for Model CGI09ALP Grill

KEY DESCRIPTION PART# QTY

1a Lid, Front P001472865 1 1b Lid, Rear P001472965 1

3a 3b Lid Handle Seat P00303128E 2

4a Light,12V,10W P05383002B 2 4b Light Cover Set P05383003B 1 4c Light Wire Set P05352006B 1

5 Protective Pad P05518011 I 4

6 Cooking Rack/Secondary P01507032F 1 7a Cooking Grid P01615037H 1 7b Cooking Grid, 13" P01615009H 2

8 Burner/Main P02008066B 3

9 Infrared Burner Assembly P02005010A 1 10 Savor Plate® P01708033E 3

11a Savor Plate® Bracket, Front 11b Savor Plate® Bracket, Rear 12a Bowl Panel, Left Upper 12b Bowl Panel, Right Upper

13 Rotisserie Burner Wind Shield P00752018B 1

14a Bowl Panel, Front P0073878KA 1 14b Bowl Panel, Rear

15 Bowl Panel, Left 16 Bowl Panel, Right 17 Burner Heat Shield P06906045A 1 18 Grease Tray Heat Shield P06904020C 1 19 20 Burner Bracket P02210034A 1 21 22 Gas Collector Box with Electrode P02609010B 3 23 Electric Wire Set 24 Gas Valve/Manifold Assembly 25 Control Panel, Upper 26 Control Panel 27 Control Knob Seat 28 Control Knob Spring P05504021A 5 29 Control Knob P03429065V 3 30 Control Knob For Rotisserie Burner/Infrared Burner P03429075V 2 31 Electric Ignitor, 6-port P02502265C 1 32 Switch for Light 33 34 Electric Ignitor Protector 35 Grease Tray 36 Grease Tray Bracket 37 Grease Tray Handle

38a Bowl Support Bracket, Left 38b Bowl Support Bracket, Right

Temperature Gauge P00601361A 1 Lid Handle P00205104B 1

P033280505 P033280515 P0072092E5 P0072193E5

P0072588KA 1

P0072093JA 1 P0072194JA 1

Grease Tray Heat Shield, Lower

Grease Draining Plate

Name Plate P00407010D 1

P06903050M

P06902006B

P02615151A

Y0060652 P0291521BA P0291522BA P034150545

P05353005B

P055450027 P02717594A

P03327078D P00213028D P01304016D P01305022D

3 3 1 1

1 1 1 1 5

1 1 1 1 1 1

Parts List for Model CGI09ALP Grill

KEY DESCRIPTION PART # QTY

39a Decorative Panel 39b Decorative Panel Support Bracket P01306030P 1

39c

41 Cart Panel/Stone P07702111M 42a Cart Panel 42b Cart Panel 43a Cart Panel, Front/Stone 43b Cart Panel, Rear/Stone 44a Cart Frame for Front Panel 44b Cart Frame for Rear Panel

45 Slide Set 46a 46b

50 51a 51b

59 Lighting Stick Assembly P05507008A 1

61 Regulator With Hose P03637001A 1

62 Rotisserie Burner Assembly

63 Rotisserie Burner Orifice P06534005A 1

64 Rotisserie Burner Electrode P02614025A 1

65 Thermocouple P05305022A 1

66 Rotisserie Burner Thermocouple Bracket

69 Thermocouple P05305019A 1

71 Hose Holder P05536001G 1

72 Rotisserie Burner Wind Shield P06905070B 1

73 Light Cover Protector P069090064 2

Cart Frame P01306028P 1 Cart Panel, Top P07805007A 1

Handle/Drawer P00205105B 1 Handle Seat Drawer P01906006F 1 Support Bracket P03327075D 1 Transformer P05374004B 1 Level Adjuster P05322004A 6 Refrigerator Bracket, Left P03329012D 1 Refrigerator Bracket, Right P03329013D 1 Handle/Door Refrigerator Door Handle Seat A P00303138E 2 Refrigerator Door Bracket, Upper P03329014D 1 Refrigerator Door Bracket, Lower P03329015D 1 Refrigerator P04304012G 1 Wire Set for Refrigerator Protective Cap P05535008I 1

Connection Tube

Rotisserie Burner Extension Tube Infrared Burner Electrode P02614056A

Infrared Burner Thermocouple Bracket P033430085 1

Cover/Grill P07002079B 1 Rotisserie Assembly Y0250170

Hardware Pack Operator's Manual

P01306029P

P03305069D 1 P03305070D 1 P07621024D 1 P07623001D 1 P03344021D 1 P03344022D 1 P05516132C

P00303118E

P00216043B

P02615113A 1

P03705088R 1

P02007071A

P033280655 P03717055B

P06024008A 1 P80170013B 1

1 1

Parts List for Model CGI09ALP Range

KEY DESCRIPTION PART # QTY

1 Lid P0014625M5 1 2 Protective Pad P05518011 I 4 3 Bowl Panel, Top P0073943AP 1 4 Bowl Panel, Left P0072075AP 1 5 Bowl Panel, Right P0072175AP 1 6 Control Panel Bracket, Left P033270741 1 7 Control Panel Bracket, Right P033270761 1 8 Bowl Panel, Rear P0072575AP 1

9 Side Burner Body P01106044D 1 10 Side Burner Cap P02013058E 1 11 Side Burner P02004041A 1 12 Burner/Griddle P02008046B 1 13 Griddle Bracket P03328041C 4 14 Frame for Griddle Burner B P0071341KA 1 15 Griddle P05702020E 1 16 Grate Lifter P05515014E 2 17 Grease Tube P02721042B 1 18 Lighting Tube P05507011A 1 19 Frame for Griddle Burner A P0071340KA 1 20 Side Burner Electrode P02607057A 1 21 Gas Collector Box with Electrode P02610026A 1 22 Gas Valve/Manifold Assembly Y0060651 1 23 Connection Tube P03705088R 1 24 Control Panel, Upper P02913402A 1 25 Control Panel P02913412A 1 26 Side Burner Pot Support P00815013D 1 27 Name Plate P00407010D 1 28 Control Knob P03429065V 2 29 Control Knob Seat P034150545 2 30 Control Knob Spring P05504021A 2 31 Electric Ignitor, 2-Port P02502252C 1 32 Grease Tray Handle P00212007P 1 33 Grease Tray P02717581A 1 34 Bowl Support Bracket, Left P01301006D 1 35 Bowl Support Bracket, Right P01302006D 1 36 Faucet Assembly P05513006M 1 37 Sink Frame P07805004A 1 38 Sink P0071342BC 1 39 Sink Bracket, Left P03303117D 1 40 Sink Bracket, Right P03303118D 1 41 Drain Assembly P05512092A 1 42 Drain Pipe P055120913 1 43 Pipe Bracket P05512016G 1 44 Cart Panel, Front/Stone P07621021D 1 45 Cart Frame for Front Panel P00907019C 1 46 Cart Panel, Rear/Stone P07702109M 1 47 Cart Frame for Rear Panel P07702110B 1 48 Cart Panel/Stone P07702111M 1

Parts List for Model CGI09ALP Range

KEY DESCRIPTION PART # QTY

49 Decorative Panel 50 Decorative Panel Support Bracket P01306030P 1 51 52 53 Handle Seat P00303118E 54 Door Set with "L" Bracket 55 Support Bracket 56 Cart Basket 57 Door Bracket, Left 58 Door Bracket, Right 61 62 63 64 65 66 67 68 69 70

Cart Frame P01306028P 1 Handle/Door P00216043B 1

Cart Bottom Panel P010010701 1 Slide Bracket Slide Set P05516132C 1 Handle/Drawer P00205103M 1 Drawer P019040041 1 Cart Panel P03305069D 1 Cart Panel P03305070D 1 Hose Holder P05536001G 1 Protective Cap Level Adjuster P05322004A 6 Cover/Range P07002080B 1

P01306029P

P04304011P 1 P03327075D 1 P05203007G 1

P03327069F 1

P03327070F 1

P03311036D

P05535008 I

To purchase Natural Gas Conversion Parts call Grand Hall at 1-800-761-5456

Natural gas conversion kit Part #Y0440040

The CGI09ALP can be converted to natural gas with this natural gas kit and a qualified gas technician only. In order to convert this grill the tech will need this grill conversion kit.

Natural gas 12’ hose Part #P3718A

If you are converting your Island to natural gas, in most cases you will need 2 of these optional 12’ extension hoses with 3/8” ID (inner diameter).

Parts List for Model CGI09ALP Island

KEY DESCRIPTION PART# QTY

1 Table Top 2 Cart Panel, Corner/Stone 3 Panel, Rear/Stone 4 Panel, Left/Right 5 Protective Cap P05535008 I 4 6 Frame for Panel Front/Rear 7 Frame, Front 8 Frame, Rear

9 Panel, Front/Stone 10 Slide Set P05516132C 11 Tank Tray 12 Tank Holder 13 Door Bracket, Left 14 Door Bracket, Right 15 Door Set with "L" Bracket 16 Handle/Door 17 Handle Seat 18 Lower Bracket for Front & Rear Panels 19 Slide Bracket 20 Level Adjuster P05322004A 4 21 Cart Panel, Corner 22 Corner Bracket

P07805006A

P07621022D

P07705001J

P07604025H

P03305067D P00928001C P00929001C P07621023D

P04009033B

P05358002T P03327069F P03327070F

P04304011P

P00216043B P00303118E P03305068D P03311036D

P07604024H

P03303119T

1 1 1 2

2 1 1 1

1 1

1 1 1 1 1 2 1 2

1 1

Parts List for Model CGI09ALP Party Cart

KEY DESCRIPTION PART# QTY

1 Table Top

2 Table Top Bracket

3 Cart Frame

4 Handle/Door

5 Handle Seat

6 Cart Shelf, Upper

7 Cart Shelf, Lower

8 Caster Seat

Caster

P07805005A P033050661 P009030011 P00216043B P00303118E P019040021 P019040031 P04523002A

P05112002A 4

1 2 2 1 2 1 1 4

Y0250170 Rotisserie Assembly Parts Diagram

KEY

10.

Y0250170 Rotisserie Assembly Parts List

DESCRIPTION

Rot. Collar Rot. Thumbscrew 1/4"x1/2" Rot. Spit Rot. Holding Fork Rot. Motor Bracket Rot. Motor/AC Rot. Screw#10-24x3/4"UNC Rot. Washer Rot. Nut #10-24

PART#

P05508200A S196G04081 P05508175A P05508023A P05508197A P07101039B S112G10121 S411G03081 S362G10121

Hardware for Rotisserie

QTY

1 3 1 2 1 1 2 2 2

Rot. Thumbscrew 1/4"x1/2" Qty. 3 Part # S196G04081

Rot. Screw#10-24x3/4" UNC Qty. 2 Part # S112G10121

Rot. Washer Qty. 2 Part # S411G03081

Rot. Nut.#10-24 Qty. 2 Part # S362G10121

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