Grand Hall Hgi08alp Owner's Manual

Liquid Propane Gas (LPG) Grill Island

Model HGI08ALP-1

Natural Gas (NG ) Grill Island

Model HGI08ANG-1

OPERATOR'S MANUAL

FREE HELP

FROM THE GRILL EXPERTS

Do not return to the store. At Grand Hall we're
the experts on this product and trained to help

you with:

Assembly questions

Ÿ

Grill operation

Ÿ

Replacement of damaged or missing parts

Ÿ

visit www.grandhall.com or call:
1-877-934-7455
Monday - Friday 8:00am-4:30pm CST

IMPORTANT:

NOTE TO ASSEMBLER / INSTALLER:

Ÿ

Leave this manual with the consumer.

NOTE TO CONSUMER:

Ÿ

Keep this manual for future reference.

RECORD YOUR SERIAL # __________________

Ÿ

(see silver CSA label on main body of grill)

! !

Ÿ

Ÿ

Ÿ

Ÿ

Ÿ

Ÿ

Ÿ

WARNING

Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Whether this grill was assembled by you or
someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.

Use your grill at least 3 feet away from any
wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or

catch fire such as vinyl or wood siding, fences
and overhangs or sources of ignition including
pilot lights on water heaters and live electrical
appliances.
THIS GAS APPLIANCE IS DESIGNED FOR OUT­DOOR USE ONLY.
Never use your gas grill in a garage, porch,
shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air
around your gas grill housing.
Never disconnect the gas regulator or any gas
fitting while your grill is lit. A lit grill can ignite
leaking gas and cause a fire or explosion which
could result in property damage, personal injury
or death.

Manual # P80180001D - Date:2013/02/27

Table of Contents

Primary Safety Warnings...........................1-3

Pre-Assembly Instructions..............................3

Part Diagrams and Lists..........................4-8

Assembly Instructions...............................9-10

Use & Care Instructions:

• Gas Safety and Leak Tests............11-13

• Natural Gas Connection..........................14

• Lighting Instructions............................15-16

• Troubleshooting.........................................16

• Rotisserie Instruction...........................17-19

• Cleaning and Maintenance................20-21

• Cooking Guide...................................A1-A5

• Frequently Asked Questions............A6-A7

Warranty Terms............................Back Cover

!

DANGER

!

! !

•

•

•

WARNING

LPG models must be used with Liquid Propane
Gas and the regulator assembly supplied.
Natural Gas models must be used with Natural
Gas only. Any attempt to convert the grill from
one fuel type to another is extremely hazardous
and will void the warranty.

Keep gas regulator hose away from hot grill
surfaces and dripping grease. Avoid unneces­sary twisting of hose. Visually inspect hose prior
to each use for cuts, cracks, excessive wear or
other damage. If the hose appears damaged do
not use the gas grill. Call Grand Hall at 1-877­934-7455 for a certified replacement hose.

California Proposition 65

Combustion byproducts produced when using
this product contain chemicals known to the State
of California to cause cancer, birth defects, or other
reproductive harm.

If you smell gas:

1.

Shut off gas to the appliance.
Extinguish any open flame.

2.

3.

Open lid.
If odor continues, keep away from

4.
the appliance and immediately call
your gas supplier or your fire

department.

! !

1.

Do not store or use gasoline or other

WARNING

flammable liquids or vapors in the vi­cinity of this or any other appliances.

2.

An LP cylinder not connected for use
shall not be stored in the vicinity of
this or any other appliance.

Brass components on the grill, such as hose
fittings, propane cylinder valves (sold separately)
and burner valve stems, contain lead which is
known to the State of California to cause cancer,
birth defects, or other reproductive harm.

Never use charcoal or lighter fluid in this gas grill.

•

Failure to comply with these instructions could
result in a grease fire or explosion that could cause
serious bodily injury, death or property damage.

The Grease Tray must be visually inspected be-

•

fore each grill use. Remove any grease and wash
Grease Tray with a mild soap and warm water
solution. Failure to comply with these instruc-

tions could result in a grease fire or explosion
that could cause serious bodily injury, death or
property damage.

! !

This appliance, when installed, must be electri-

•

cally grounded in accordance with local codes
or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1.

Keep any electrical supply cord and the fuel

•

supply hose away from any heated surfaces.

WARNING

2

Pre-Assembly Instructions For Your Safety

! !

Failure to comply with these instructions may
result in a hazardous situation which, if not
avoided, may result in injury.

Spiders and small insects can spin webs and nest
in the grill Burner Tubes during transit and ware­housing which can lead to a gas flow obstruction
resulting in a fire in and around the Burner Tubes.
This type of "FLASHBACK FIRE" can cause serious
grill damage and create an unsafe operating con­dition for the user.

To reduce the chance of FLASHBACK FIRE
you must clean the Burner Tubes as follows
before initial use. Also do this at least once a

month in summer and fall or whenever spiders are
active in your area, and if your grill has not been
used for an extended period of time.

Remove the screws from the rear of each Main

1.
Burner using a Phillips Head Screwdriver.

Carefully lift each Burner up and away from the Gas

2.
Valve Orifice.

Check and clean Burner/Venturi Tubes for insects

3.
and insect nests. A clogged tube can lead to a fire
beneath the grill.

Refer to the figure below and perform one of

4.
these 3 cleaning methods:

TO CLEAN BURNER TUBE,
INSERT HOOK
HERE

9

For safe operation ensure the Gas Valve Assembly
Orifice is inside the Burner Tube before using your
grill. See figure. If the Orifice is not inside the
Burner Tube, lighting the Burner may cause explo­sion and/or fire resulting in serious bodily injury
and/or property damage.

WARNING

METHOD 1: Bend a stiff wire or wire coat
hanger into a small hook as shown and run
the hook through the Burner Tube and inside
the Burner several times to remove debris.

Burner Port

Burner Tube

METHOD 2: Use a bottle brush with a flexible
handle and run the brush through the Burner
Tube and inside the Burner several times to
remove any debris.

METHOD 3: Use an air hose to force air through
each Burner Tube. The forced air should pass
debris or obstructions through the Burner and
out the Ports.

Foot

To expedite the assembly process follow these
general guidelines:

Tools Required for Assembly :

protective work gloves

•

•

Phillips Head Screwdriver

While it is possible for one person to unpack this gas
grill, obtain assistance from another person when
handling the large pieces.

Use the Hardware and Part Diagrams to ensure all
items are included and free of damage.

Do not assemble or operate the grill if it appears dam­aged. If there are damaged or missing parts when
you unpack the shipping box or you have questions
during the assembly process, call the:

Grill Information Center 1-877-934-7455

8am-4:30pm CST, Monday through Friday

Grill Installation Codes

The installation must conform with local codes or, in the
absence of local codes, with the National Fuel Gas Code,

ANSI Z223.1/NFPA 54, Storage and Handling of Lique­fied Petroleum Gases, ANSI/NFPA58,Natural Gas and
Propane Installation Code, CSA B149.1, Propane Stor­age and Handling Code, B149.2.

! !

Do not store spare LP cylinder within

1.

WARNING

10 feet (3m) of this appliance.
Do not store or use gasoline or other

2.
flammable liquids and vapors within 25
feet (8m) of this appliance.
When cooking with oil/grease, do not

3.
allow the oil/grease to get hotter 350°F
(177°C)

4.

Do not leave oil/grease unattended.

!

When using electrical appliances, basic
safety precautions should always be used.

CAUTION

!

Orifice

Burner TubeGas Valve Assembly

3

Hardware Pack Parts List for Model HGI08ALP-1 & HGI08ANG-1

PART # PART DESCRIPTION QTY PURPOSE OF PART

P06016003A Hardware Pack 1 For use in assembly (Gril)
S112G0406E Phillips Head Screw 1/4"x3/8" 4 Install Cart Frame to Grill Left Cart Legs

Already Installed on Tank Holder

S233G04084 Wing Bolt 1/4"x1/2" 2 Secures Gas Tank to Tank Holder

Already packed in the Cooking Components Box

P05515017L Wrench 1 Adjust level on Island Assembly Set

Hardware Pack Diagram for Model HGI08ALP-1 & HGI08ANG-1

Already packed in the Cooking Components Box

Phillips Head Screw 1/4"x3/8"
Qty. 4
Part # S112G0406E

Wrench
Qty.1
Part # P05515017L

Hardware already installed on the Tank Holder

Wing Bolt 1/4"x1/2"
Qty. 2
Part # S233G04084

* Two Batteries/AA included in the Hardware Pack.

4

Parts Diagram for Model HGI08ALP-1 & HGI08ANG-1 Grill

1

2

3

4

5

7

6

8

65

64

82

9

10

19

11

12

24

38

72
27

28
29

69
32

30

49

73

40
57

31

63

34

18a

25

18

49

70

60

59

13

15

48

68

26

33

76

74

23

40

42

21

20

66

14

67
16

17

22

35

36

37
71

39

45

46

55

58

41

56

43

44

47

54

53

75

61

52

62

78

51

50

77

79

52b

52a

5

Parts List for Model HGI08ALP-1 & HGI08ANG-1 Grill

KEY DESCRIPTION PART # QTY

1 Lid Assembly P001474134 1

Temperature Gauge P00601297A 1

2

Lid Handle P00205069M 1

3
4 Protective Pad P05518011 I 2

5 Cooking Rack/Secondary P01516004J 1
6 Cooking Grid 13" P01604013B 2
7 Cooking Grid 6.5" P01604031B 1
8 Burner P020080324 3

9 Infrared Burner Assembly P020050104 1
10 Thermocouple P05305019A 1
11
12 Burner Bracket P0220342DD 1
13 Rotisserie Burner Assembly P02007068A 1
14 Rotisserie Burner Wind Shield P06906046B 1
15 Rotisserie Burner Electrode P02614025A 1

16

17 Rotisserie Burner Extension Tube P03717045B 1
18 Bowl P0071334P4 1

18a Bowl Wind Shield P069060754 1

19
20
21
22 Burner Heat Shield P07523003P 1
23 Grease Tray Heat Shield P069040204 1

24

25 Electric Wire Set P02615103A 1
26 Gas Collector Box with Electrode P02609010B 3

27 Control Panel Extension P0290976HS 1
28 Control Panel, Upper/Grill
29 Control Panel/Grill P0290978FA 1
30 Control Knob P03411503L 3
31 Control Knob For Back Burner/Infrared Burner P03411513L 2
32 Control Knob Spring P05504021A 5
33
34 Control Knob Seat P03415014S 5
35 Lighting Stick Assembly P05507008A 1
36 Regulator with Hose (LPG) P03601004A 1
37 Grease Tray/Grill P02717454A 1
38 Bowl Support Bracket, Left P01301007K 1

39
40 Cart Panel, Lower/Left & Middle
41 Cart Panel, Right
42 Cart Frame, Right/Grill
43 Cart Panel, Front/Grill
44 Cart Frame for Front Panel/Grill
45 Cart Panel, Rear/Left/Grill
46 Cart Panel, Rear/Right/Grill
47
48
49
50

Savor Plate

Rotisserie Burner Orifice (LPG) P06534005A 1

Rotisserie Burner Orifice (NG) P06534009A 1

Thermocouple Bracket
Cart Panel Bracket A
Cart Panel Bracket B

Gas Valve/Manifold Assembly/Grill (LPG) Y0060412 1
Gas Valve/Manifold Assembly/Grill (NG) Y0060663 1

Cart Frame, Left/Grill P01303016B 1

Cart Panel, Top

Cart Frame, Front/Grill P00907003C 1
Cart Frame, Rear/Grill
Drawer Slide Set P05516012C 1

Door P04301030J 1

®

P017080074 3

P03343008C

P03327038C
P03327039C

P0290977FS

P07801027A

P07604016B 2
P07620001D 1
P03344007D 1
P07621004D 1
P03344003D 1
P07702082M 1
P07702083M 1

P00907004C

1
1
1

1

1

1

6

Parts List for Model HGI08ALP-1 & HGI08ANG-1 Grill

KEY DESCRIPTION PART # QTY

51
52

52a Cart Basket Bottom (NG) P01001053D 1
52b Cart Basket (NG) P05203007G 1

53
54
55

56
57
58
59
60
61
62
63 Electric Wire/Grill P02616011D 1
64 Savor Plate Bracket, Front P033280504 3
65 Savor Plate Bracket, Rear P033280514 3
66 Back Burner Thermocouple P05305022A 1
67 Back Burner Thermocouple Bracket P033280474 1
68
69 Electric Ignitor, 6-port P02502075C 1
70 Electric Ignitor Protector P05545002A 1
71 Grease Tray Handle/Grill P00213012M 1
72 Bowl Support Bracket, Right P01302007K 1
73 Cart Panel, Upper/Left
74 Cart Panel, Upper/Middle
75
76
77
78

79
80
81

82

Door Handle P00215031A 1
Tank Tray (LPG) P04009030B 1

Slide Set P05516013C 1

Slide Bracket A P03311011D 2
Hose Holder (LPG)
Drawer P01901008I 1
Drawer Handle P00215032A 1
Protective Cap A P05535008I 1
Name Plate P00407031T 1
Level Adjuster P05322004A 4
Door Bracket, Left P033020274 1
Door Bracket, Right P033020284 1

Grease Draining Plate

Tank Holder (LPG) P05358002Y 1

Grease Tray Heat Shield, Lower
Door Trim Panel
L Bracket, Left
L Bracket, Right
NG Regulator
Hose, 12FT/NG

Infrared Burner Electrode

Cover/Grill
Cover/Range
Rotisserie Assembly Y0250152 1
Hardware Pack P06016003A 1
Operator's Manual/Grill P80180001D 1

P055360014

P069020094

P01304009D 1
P01305009D 1

P06903050M
P07510023H

P033020314

P033020324

Y0080023
P03703001A

P02614057A

P07002064B
P07002065B

1

2

1
1
1
1
1
1

1

1
1

To Order Grand Hall Certified Replacement Parts, Call 1-877-934-7455

To obtain the correct replacement parts for your grill, please refer to the part numbers in this parts list.
The following information is required to ensure you receive the correct parts:

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Part Description

4. Quantity of parts needed
Important: Use only Grand Hall certified replacement parts. The use of any part that is not a factory

authorized part can be dangerous and will also void your product warranty. Keep this Operator's Manual
for convenient referral and for part replacement.

7

Y0250152 Rotisserie Assembly Parts Diagram

2

5

2

KEY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

8

Y0250152 Rotisserie Assembly Parts List

DESCRIPTION

1.

Rot. Bushing

2.

Rot. Thumbscrew 1/4"x1/2"

3.

Rot. Collar

4.

Rot. Spit

5.

Rot. Holding Fork

6.

Rot. Motor Bracket

7.

Rot. Motor/AC

8.

Rot. Screw#10-24x3/4"UNC

9.

Rot. Washer
Rot. Nut #10-24

7

4

2

1

6

3

9

10

PART#

P05508092F
S196G04084
P05508091F
P05508175F
P05508090F
P05508174F
P07101048A
S112G10124
S411G03084
S362G10124

QTY

1
3
1
1
2
1
1
2
2
2

Hardware for Rotisserie

Rot. Thumbscrew
1/4"x1/2"
Qty. 3
Part # S196G04084

Grill Information Center: If you have questions about assembly or grill operation, or if there are damaged

or missing parts when you unpack this unit from the shipping box, call us 8:00 am - 4:30 pm CST, Monday
through Friday at: 1-877-934-7455

Rot. Screw#10-24x3/4"
UNC
Qty. 2
Part # S112G10124

Rot.Washer
Qty. 2
Part # S411G03084

Rot. Nut.#10-24
Qty. 2
Part # S362G10124

8

1

Phillips Head Screw
1/4"x3/8"
Qty.4
Part # S112G0406E

Install Cart Frame

Align the 4 holes in the Cart Frame and the
Cart Frame, Left/Grill. Insert the 4 Phillips
Head Screws 1/4"x3/8" and tighten securely.

Assembly Instructions

3

Install Ignitor Battery

Unscrew Ignitor Cap from Control Panel.
Place supplied AA battery into the Ignitor Slot
with positive pole facing you.
Position the Cap and Spring over the AA
battery and tighten onto Control Panel.

2

! !

Connect the 12' Natural Gas Hose

Connect the Swivel nut of the 12' Natural Gas
Hose to the Inlet fitting of NG Regulator as
shown. Connect the other end of the hose
to the gas supply line.

Gas Inlet

CAUTION

AA Battery

Ignitor Cap

4

NG Hose

Inlet Fitting

Swivel Nut

12' Natural Gas Hose

Ignitor Slot

Spring

With the assistance of another person,
perform this Electrode Check before
proceeding.

This test will ensure that the Spark Electrode Tips
are properly positioned so your grill lights easily
and properly.

Be sure all Control Knobs are set to "OFF"
and open the Grill Lid.
Have your assistant stand behind to the
right of the grill and look toward the front of
the grill bowl. Never put your face inside the
Grill Head.
Press the Ignitor Cap. You should hear a
"clicking" sound. Your assistant should see
a blue spark within each Gas Collector Box.
If a spark is present the Electrode Tips are
properly positioned.
If no spark is seen, the Spark Gap needs
to be adjusted as follows:

If the gap between the Spark Electrode

•

Tip and Receiver is more than 3/16" wide
use long nose pliers to gently squeeze
the Gas Collector Box to narrow gap.

•

Recheck the Electrode again, if no "clicking"
sound is heard:

-

AA Battery may be installed backwards.
Electric wires may be loose. Remove

-

the AA Battery and inspect the Ignitor
Junction Box found behind the Control
Panel and reconnect any loose wires.

Use your grill at least 3 feet away from
any wall or surface.

Do not obstruct the flow of air for combustion
and ventilation.

! !

CAUTION

Keep the ventilation openings of the Tank
Tray cabinet free and clear of debris.

Spark Gap

Gas Collector Box

Spark Electrode Tip

Spark Receiver

9