Grand Hall Ds08ang090, Ds08alp090 Owner's Manual

NOTE TO ASSEMBLER / INSTALLER:

Leave this manual with the consumer.

NOTE TO CONSUMER:

Keep this manual for future reference.
RECORD YOUR SERIAL # __________________

(see silver CSA label on main body of grill)

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IMPORTANT:

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Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Whether this grill was assembled by you or
someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.

Use your grill at least 3 feet away from any
wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or

catch fire such as vinyl or wood siding, fences
and overhangs or sources of ignition including
pilot lights on water heaters and live electrical
appliances.
THIS GAS APPLIANCE IS DESIGNED FOR OUT­DOOR USE ONLY.
Never use your gas grill in a garage, porch,
shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air
around your gas grill housing.
Never disconnect the gas regulator or any gas
fitting while your grill is lit. A lit grill can ignite
leaking gas and cause a fire or explosion which
could result in property damage, personal injury
or death.

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WARNING

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Manual # P80182002A - Date:2009/02/27

Operator's Manual

FREE HELP

FROM THE GRILL EXPERTS

Grand Hall is the expert on this product
and trained to help you with:

visit www.grandhall.com or call:
1-877-934-7455

Monday - Friday 8:00am-4:30pm CST

Assembly Questions
Grill Operation
Replacement of Damaged or Missing parts

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Liquid Propane Gas (LPG) Grill

Model DS08ALP090

Natural Gas (NG ) Grill

Model DS08ANG090

2

Table of Contents

Primary Safety Warnings...........................1-3

Pre-Assembly Instructions..............................3

Part Diagrams and Lists..........................4-7

Assembly Instructions................................8-10

Use & Care Instructions:

• Gas Safety and Leak Tests...........11-13

• Natural Gas Connection.........................14

• Lighting Instructions.................................15

• Troubleshooting..........................................16

• Cleaning and Maintenance.....................17

• Cooking Guide...................................A1-A5

• Frequently Asked Questions............A6-A7

Warranty Terms............................Back Cover

Do not store or use gasoline or
other flammable liquids or vapors in
the vicinity of this or any other
appliances.

An LP cylinder not connected for
use shall not be stored in the vicin­ity of this or any other appliance.

1.

2.

WARNING

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WARNING

! !

This appliance, when installed, must be electri­cally grounded in accordance with local codes
or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1.

Keep any electrical supply cord and the fuel
supply hose away from any heated surfaces.

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WARNING

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LPG models must be used with Liquid Pro­pane Gas and the regulator assembly sup­plied. Natural Gas models must be used with
Natural Gas only. Any attempt to convert the
grill from one fuel type to another is extremely
hazardous and will void the warranty.

DANGER

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1.
2

3.

4.

If you smell gas:

Shut off gas to the appliance.
Extinguish any open flame.
Open lid.
If odor continues, keep away from
the appliance and immediately call
your gas supplier or your fire
department.

Keep gas regulator hose away from hot grill
surfaces and dripping grease. Avoid unneces­sary twisting of hose. Visually inspect hose
prior to each use for cuts, cracks, excessive
wear or other damage. If the hose appears
damaged do not use the gas grill. Call
1-877-934-7455 for a certified replacement hose.

California Proposition 65

Combustion byproducts produced when using
this product contain chemicals known to the State
of California to cause cancer, birth defects, or
other reproductive harm.

Brass components on the grill, such as hose
fittings, propane cylinder valves (sold separately)
and burner valve stems, contain lead which is
known to the State of California to cause cancer,
birth defects, or other reproductive harm.

Never use charcoal or lighter fluid in this gas grill.
Failure to comply with these instructions could
result in a grease fire or explosion that could
cause serious bodily injury, death or property
damage.

The Grease Draining Tray must be visually in­spected before each grill use. Remove any grease
and wash Grease Draining Tray and Grease
Receptacle with a mild soap and warm water
solution. Failure to comply with these instruc-

tions could result in a grease fire or explosion
that could cause serious bodily injury, death or
property damage.

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Grand Hall and design®, DS Grill and design®, Crossray™
Lateral Infrared Burner Technology, Command Flame®,
Smooth Start® Electronic Ignition System, Ceramic Savor
Plates®, Sear-zzler®, Stainless Clad Therma-Core®
Cooking Grids, Grand Café and design®, Grand Mark and
design®, Grand Chef and design®, Grand Royale and
design®, Globe Café and design®, Urban Café and

design®, Smokeless Grill and design®.

Registered and unregistered Trademarks held by
Grand Hall include the following:

Patents held by Grand Hall include the following:

©2008 Grand Hall. All Rights Reserved.

The Crossray Burner System by Grand Hall is covered
by Australian Patent No. 2006100635, Chinese Patent No.
960361, European Patent Pending, French Patent
0607231, German Patent No. 20 2006 012 212.5, U.K
Patent GB2440714, and U.S. Patent 7,475,632.

3

Pre-Assembly Instructions For Your Safety

To begin your “restaurant quality” grilling, become fa­miliar with all of the cooking elements of your Grand
Hall grill lighting and operating instructions.

Congratulations on your selection of one of the finest
outdoor kitchen appliances available. Your Grill is
equipped with the unique Crossray Infrared Cooking
System® by Grand Hall, which offers restaurant style
grilling performance.

MORE FLAVORFUL FOOD as the intense heat
sears the food and locks in the juices while also
cooking it faster which usually means more suc­culence.

FEWER FLAREUPS as the higher infrared heat va­porizes more drippings which also adds natural
flavoring to your food.

MORE EFFICIENCY AND CONVENIENCE as the
higher heat means shorter cooking times, more
fuel efficiency and easier year round grilling.

Grill Installation Codes

The installation must conform with local codes or, in the
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propance
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2.

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PRE-ASSEMBLY

Read and perform the following pre-assembly instruc­tions:

Tools Required for Assembly:

protective work gloves
protective eyewear

You will need assistance from another person to handle
the grill head and other large, heavy parts.

Open Lid of shipping carton and remove top sheet of
cardboard and packing materials. Lay cardboard sheet
on floor and use as a work surface to protect floor and
grill parts from scratches.

You may slice the carton front corners with a utility knife
to lay open the carton front panel. This allows you to
raise the Lid and remove the components packed in­side, making it easier to lift.

Use the Hardware and Part Diagrams to ensure all
items are included and free of damage.

Do not assemble or operate the grill if it appears dam­aged. If there are damaged or missing parts when you
unpack the shipping box or you have questions during
the assembly process call 1-877-934-7455 M-F 8AM-

4:30PM CST for assistance.

CSA label
located on the
Right Door

US Patented No.: 7,475,632
Europe Patent Pending
Australia Patent No.: 2006100635
Germany Patent No.: 202006012212.5
France Patent No.: 0607231
UK Patent No.: GB2440714
China Patent No.: 960361

Infrared grilling technology cooks the food directly (and
not the air around it) which offers many advantages
overconventional grilling systems:

Phillips Head Screwdriver

4

Hardware Pack Parts List for Model DS08ALP090

Hardware Pack Diagram for Model DS08ALP090

Phillips Head Screw 1/4"x3/4"
Qty. 8
Part # S112G0412A

Self-Tapping Screw M4x8mm
Qty. 2
Part # S177M0408A

* One Battery/AA and Four Batteries/AAA included in the Hardware Pack.

PART # PART DESCRIPTION QTY PURPOSE OF PART

P06006068A Hardware Pack 1 For use in assembly of Model DS08ALP090
S112G0412A

Phillips Head Screw 1/4" x 3/4" 8 Attaches Side Shelves to Bowl Panel

S177M0408A Self -Tapping Screw M4 x 8mm 2

Attaches Side Shelf Decorative Panel to Decorative Front
Cover

Parts Diagram for Model DS08ALP090 & DS08ANG090

5

Parts List for Model DS08ALP090 & DS08ANG090

6

KEY DESCRIPTION PART# QTY

Lid Assembly (LPG)

Y0110046 1

Lid Assembly (NG)

Y0110052 1

2

Lid Protective Pad, Front P05518004I

2

3

Lid Protective Pad P05518001I

2

4

Lid Hinge P05501133B

2

5

Lid Hinge Spring, Left P05504111N

1

6

Lid Hinge Spring, Right P05504112N

1

7

Temperature Gauge P00601321A

1

8

Cooking Rack/Secondary P01507031F

1

9

Cooking Grid P01615034H

5

10

Grill Bowl P00713591A

1

11

Infrared Burner P02005022A

4

Infrared Burner Orifice (LPG)

P06536011A 4

Infrared Burner Orifice (NG)

P06536012A

4

13

Cross Lighting Channel

P0221236KA 2

14

Thermocouple Protector

P03343014C 4

15

Grease Shield, Upper

P06902120C 2

16

Grease Shield, Lower

P06902121C 2

17

Bowl Heat Shield P06901028A

1

18

Electric Ignitor, 4-Port P02502324C

1

19

LED Light Controller P05357003Q

1

20

Bowl Rear Panel, Upper P06905064A

1

Gas Valve/Manifold Assembly (LPG) Y0060683

1

Gas Valve/Manifold Assembly (NG) Y0060631

1

22

Gas Manifold A P05005292I

1

23

Gas Manifold Connector P03715017A

1

24

Burner Connector B P03701028A

2

25

Burner Connector A P03701029A

2

26

Electric Wire Set

P02615136A 1

27

Control Panel

P02915314E 1

28

Control Panel, Upper

P02915133S 1
29a Control Knob Seat with LED Light - Left Rear P03437025U 1
29b Control Knob Seat with LED Light - Right Rear P03437045U 1

29c Control Knob Seat with LED Light - Left Front P03437035U 1

29d Control Knob Seat with LED Light - Right Front P03437055U 1

30

Control Knob

P03438025U 4

31

Electrode With Wire B

P02618045C 2

32

Electrode With Wire A

P02618044C 2

33

Thermocouple for Gas Valve B

P05305037A 2

34

Thermocouple for Gas Valve A

P05305036A 2

35

Thermocouple - LED Light

P05305039A 1

36

Thermocouple - LED Light, Right Rear

P05305063A 1

37

Thermocouple - LED Light

P05305038A 1

38

Thermocouple - LED Light, Right Front

P05305064A 1

39

Electric Wire Bracket P03327063D

2

40

Regulator with Hose (LPG) P03601038A

1

40a

Regulator with Hose (NG) Y0080034 1

41

Side Shelf, Left P01102055D

1

42

Side Shelf, Right P01103045D

1

43

Side Shelf Decorative Panel, Left P07503020A

1

44

Side Shelf Decorative Panel, Right P07502027A

1

1

12

21

Parts List for Model DS08ALP090 & DS08ANG090

7

Important: Use only Grand Hall replacement parts. The use of any part that is not a Grand Hall replace­ment part can be dangerous and will also void your product warranty. Keep this Operator's Manual for
convenient referral and for part replacement.

For the repair or replacement parts you need:

Call 1-877-934-7455 M-F 8AM-4:30PM CST

To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts
list. The following information is required to ensure you receive the correct parts:

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Part Description

4. Quantity of parts needed

KEY DESCRIPTION PART# QTY

45

Bowl Wind Shield P06905065B

1

46

Grease Draining Tray P02717545B

1

47

Cart Partition Panel, Top P06811005B

1

48

Grease Receptacle P02701295B

1

49

Cart Side Panel, Left P07605033B

1

50

Cart Side Panel, Right P07606035B

1

51

Cart Rear Panel P07702101B

1

52

Cart Bottom Shelf P01014013D

1

53

Door Bracket P03305064D

1

54

Cart Spice Basket Support

P03327064D 1

55a

Door Hinge Bracket, Left Upper/Right Lower

P03301060D 2

55b

Door Hinge Bracket, Right Upper/Left Lower

P03301061D 2

56

Door Magnet P05523002K

2

57

Door Guide Plate P055100064

1

58

Cart Spice Basket Track Bracket P03303115D

1

59

Cart Spice Basket P05207012C

1

60

Cart Spice Basket Track P01907012B

2

61

Tank Pull-Out Tray Assembly (LPG) Y0340047

1

62

Weight P05344014Q

1

63

Caster, 2.5 in., with Brake P05110008A

4

64

Door, Left P04305026B

1

65

Door, Right P04306027B

1

66

Door Handel, Left P00213024B

1

67

Door Handel, Right P00213025B

1

68

Bowl Side Heat Shield, Left P07514052G

1

69

Bowl Side Heat Shield, Right P07514053G

1

70

Protective Cap P05328001A

1

71

Door Magnet P05523007K

2

72

Door Spacer P05510136F

2

73

Lighting Stick Assembly P05313010B

1

74

Regulator Bracket (NG) P03303131D 1

75

Cart Partition Panel (NG) P07512015B 1
Operator's Manual P80182002A 1
Hardware Pack P06006068A 1

8

Assembly Instructions

1

CAUTION : While it is possible for one person to assemble this grill, obtain assistance from another person

when handling some of the larger, heavier pieces.

Install Side Shelves

9

Raise Lid and remove all packing materials.
Insert 2 Phillips Head Screws 1/4"x3/4" into the holes on the Left Bowl Panel. Tighten the screws only
half way.
Align the 2 lower holes on the Left Side Shelf with the 2 screws sticking out of the Left Bowl Panel.
Place the Left Side Shelf onto the screws.
Align the 2 upper holes on the Left Side Shelf with the 2 upper holes on the Left Side Shelf. Insert
2 Phillips Head Screws 1/4"x3/4" from the inside of the Grill Bowl. Secure and tighten the screws. Fully
tighten the 2 Phillips Head Screws 1/4"x3/4" from the previous step.
Align the Decorative Panel with the Left Side Shelf as shown. Insert 1 Self-Tapping Screw M4x8mm and
tighten securely.
Repeat steps for installing the Right Side Shelf.

9

2

Install Grease Receptacle

Open the Doors.
Slide the side tabs of the Grease Receptacle over the rails underneath the Grill Bowl as shown.

Phillips Head Screw
1/4"x3/4"
Qty. 8
Part # S112G0412A

Self-Tapping Screw
M4x8mm
Qty. 2
Part # S177M0408A