Grand Hall Csm07alp Owner's Manual

Manual # P80170006A - Date:2006/11/29

Liquid Propane Gas
Smoker

MODEL CSM07ALP

OPERATOR'S MANUAL

WARNING

! !

Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death or property
damage.

Before using this smoker read all instructions
and perform all gas leak-check procedures even
if the product was pre-assembled by the retailer
or manufacturer.

Use your smoker at least 3 feet away from
any wall or surface. Use your smoker at least
3 feet away from combustible objects that can

melt or catch fire (such as vinyl or wood siding,
fences and overhangs) or sources of ignition
including pilot lights on water heaters and
live electrical appliances.

THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.

Combustion byproducts produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, or other
reproductive harm.

This product contains chemicals known to
the State of California to cause cancer, birth
defects, or other reproductive harm.

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NOTE TO ASSEMBLER / INSTALLER:

Leave this manual with the consumer.

NOTE TO CONSUMER:

Keep this manual for future reference.
RECORD YOUR SERIAL # __________________

(see silver CSA label on main body of Smoker)

IMPORTANT:

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Customer Support Helpline:

Call us first if you have any problem with
this product. We can help you with ques­tions about assembly and operation or if
there are damaged or missing parts when
you unpack this unit from the shipping box.
Please call before returning to the store.

1-800-761-5456

8am-4:30pm CST, Monday through Friday

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2

Table of Contents

Primary Safety Warnings.....................................1-3

Pre-Assembly Instructions......................................3

Part Diagrams and Lists...................................4-7

Assembly Instructions.............................................8-9

Use & Care Instructions:

• Gas Safety and Leak Tests.....................10-12

• Lighting Instructions...........................................12

• Operating Instructions........................................13

• Troubleshooting...................................................14

• Cleaning and Maintenance.........................15-16

• Cooking Guide & Accessories.................A1-A4

• Frequently Asked Questions......................A5-A6

Warranty Terms........................................Back Cover

Failure to follow these instructions
could result in fire, explosion or burn
hazard, which could cause property
damage, personal injury or death.

1.

2.

3.

4.

IF YOU SMELL GAS:

Shut off gas to the appliance.
Extinguish any open flame.
Open both Smoker cabinet doors.
If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.

DANGER

! !

Leaking gas may cause a fire or
explosion which could result in property
damage, personal injury or death.

Failure to follow these instructions could
result in fire or explosion which could
cause property damage, personal injury
or death.

Never operate this appliance unat­tended.
Never operate this appliance within 10
feet (3.05m) of any other gas cylinder.
Never operate this appliance within 25
feet (7.5m) of any flame liquid.
Do not fill Water Tray beyond maximum
fill line.
Never allow oil or grease to get
hotter than 400°F or 200°C. If the
temperature exceeds 400°F (200°C) or
if oil begins to smoke, immediately
turn the burner or gas supply OFF.
Heated liquids remain at scalding
temperatures long after the cooking
process. Never touch cooking
appliance until liquids have cooled to
115°F (45°C) or less.

1.

5.

4.

3.

2.

If a fire should occur, keep away from
the appliance and immediately call
your fire department. Do not attempt
to extinguish an oil or grease fire with
water.

Your smoker will get very hot. Always
wear a flame retardant BBQ Mitt when
cooking on your smoker. Never lean
into cooking areas while using smoker.
Do not touch cooking surfaces, doors,
handle or vent while the smoker is in
operation, or until the smoker has
cooled down after use.

6.

DANGER

! !

7.

This instruction manual contains
important information necessary for the
proper assembly and safe use of the
appliance.
Read and follow all warnings and
instructions before assembling and
using the appliance.
Follow all warnings and instructions
when using the appliance.
Keep this manual for future reference.

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WARNING

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8.

Orifice

Burner Tube

Gas Valve
Assembly

METHOD 1: Bend a stiff wire or wire coat
hanger into a small hook as shown and run
the hook through the Burner Tube and inside
the Burner several times to remove debris.

METHOD 2: Use a bottle brush with a flexible
handle and run the brush through the Burner
Tube and inside the Burner several times to
remove any debris.

METHOD 3: Use an air hose to force air
through Burner Tube. The forced air should
pass debris or obstructions through the
Burner and out the Ports.

3

Pre-Assembly Instructions For Your Safety

Spiders and small insects can spin webs and
nest in the smoker Burner Tubes during transit
and warehousing which can lead to a gas flow
obstruction resulting in a fire in and around the
Burner Tubes. This type of "FLASHBACK FIRE"
can cause serious smoker damage and create
an unsafe operating condition for the user.

To reduce the chance of FLASHBACK
FIRE you must clean the Burner Tubes
as follows before initial use. Also do this at

least once a month in summer and fall or
whenever spiders are active in your area, and if
your smoker has not been used for an extended
period of time.

WARNING

! !

Failure to comply with these instructions could
result in a fire or explosion that could cause
serious bodily injury, death or property damage.

TO CLEAN BURNER TUBE, INSERT HOOK
HERE

9

Installation Codes

The installation must conform with local codes or, in
the absence of local codes, with either the National

Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas
and Propane Installation Code, CSA B149.1, or
Propane Storage and Handling Code, B149.2.

Tools Required for Assembly include:

protective work gloves

protective eyewear
wrench (included)
While it is possible for one person to unpack this gas

smoker, obtain assistance from another person when
handling the large pieces.

Use the Hardware and Part Diagram to ensure all
items are included and free of damage.

Do not assemble or operate the smoker if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box or you have
questions during the assembly process, call the:

To expedite the assembly process follow these
general guidelines:

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Customer Support Helpline 1-800-761-5456

8am-4:30pm CST, Monday through Friday

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Phillips Head Screwdriver

For safe operation ensure the Gas Valve Assem­bly Orifice is inside the Burner Tube before using
your smoker. See figure. If the Orifice is not
inside the Burner Tube, lighting the Burner may
cause explosion and/or fire resulting in serious
bodily injury and/or property damage.

Remove the screw from the rear of Burner using
a Phillips Head Screwdriver.

Carefully lift Burner up and away from the Gas
Valve Orifice.

Check and clean Burner/Venturi Tubes for insects
and insect nests. A clogged tube can lead to a fire
beneath the smoker.

Refer to the figure below and perform one of
these 3 cleaning methods:

1.

2.

3.

4.

Burner Tube

Hardware Pack Parts List for CSM07ALP

Hardware Pack Diagram for CSM07ALP

4

* One Battery/AA included in the Hardware Pack.

Cap Nut 3/16"
Qty. 1
Part # S322G03081

Phillips Head Screw 1/4"x3/8"
Qty. 4
Part # S112G04061

Phillips Head Screw 3/16"x3/8"
Qty. 8
Part # S112G03061

Cross Head Screw 3/16"x6"
Qty. 1
Part # S119G03481

Wing Nut 1/4"
Qty. 1
Part # S355G04081

Knob for Door Latch
Qty. 2
Part # P00201008A

PART #PART DESCRIPTIONQTYPURPOSE OF PART

P06024004AHardware Pack1For use in assembly
S119G03481Cross Head Screw 3/16"x6"1
S322G03081Cap Nut 3/16"1
S112G03061Phillips Head Screw 3/16"x3/8" 4Attaches Handle to Smoker Cabinet Panel, Rear
S112G03061Phillips Head Screw 3/16"x3/8"2
S112G04061Phillips Head Screw 1/4"x3/8"

4

S355G04081Wing Nut 1/4"1Attaches Brace for Tank
P00201008AKnob2

S112G03061Phillips Head Screw 3/16"x3/8" 2

Attaches Knobs to Upper and Lower Door Latches

Attach Vent to Vent Body in Smoker Cabinet Panel,
Rear

Attaches Tank Bracket and Bottom Tank Frame to
Smoker Cabinet Panel, Left

Parts Diagram for Model CSM07ALP

5

3

1

2

14

14

14

15

21
22

23
24

25

26

27

29

30
31

32
33

27
51

50
49

48

54
55

56

45

46

41

40

39

37

36

35

34

17

18

19

10

13

12

13

11

8

8

7

5

4

44

44

47
47

38

53

52

16

17

18

19

9

42

28

57

20

43

8a

8a

6

8a

6

Parts List for Model CSM07ALP

KEYPART DESCRIPTIONPART #

QTY.

1Panel, TopP0011971AA1
2Trim Plate, TopP0011455FB1
3Temperature GaugeP00601171A1
4Cabinet HousingP0073906FC1
5Handle/Cabinet P00205059B1
6Vent P05343010E1
7Vent BodyP05343009E1
8Door Latch AssemblyP05517004A2

8aKnobP00201008A3

9Lighting TubeP02212067A1
10Trim Plate, LeftP07514034G1
11Trim Plate, RightP07514035G1
12Trim Plate, RearP07514036G1
13Cabinet Bracket P03328044Q2
14Cooking GridP01602031E3
15Water TrayP02719084A1
16Burner Heat ShieldP0072576BC1
17Water Tray Slide SetP0551601121
18Grease Shield, Left/RightP05353003K2
19Grease Shield, Front/RearP05353004K2
20Door Hinge, UpperP03314048C1
21Cart Bracket, FrontP01318002B1
22Sealant for Door, UpperP05518014S1
23Sealant Bracket for Door, UpperP03328042C1
24Trim Plate for Door, UpperP07510016G1
25Heat Insulator for Door, UpperP05342010D1
26Door Panel, UpperP04301028A1
27Door HandleP00205082B2
28Tank HookP04007001A1
29Sealant for Door, LowerP05518015S1
30Sealant Bracket for Door, LowerP03328043C1
31Trim Plate for Door, LowerP07510017G1
32Heat Insulator for Door, LowerP05342011D1
33Door Panel, LowerP04301029A1
34Smoker DrawerP06711001D1
35Smoker Drawer BracketP03327033H1
36BurnerP02008031B1
37Burner BracketP02213365A1
38Electrode BracketP03327034H1
39Electrode With WireP02618043A1
40Hose Heat ShieldP0553500421
41Cart Panel, BottomP00747046C1
42Tank Hook BracketP04007002A1
43Name PlateP00407010D1
44Caster, 4in., Without BrakeP05120004A2
45Cart Leg, Left P00915001B1

Parts List for Model CSM07ALP

7

To obtain the correct replacement parts for your gas smoker, please refer to the part numbers in this parts
list. The following information is required to ensure you receive the correct parts:

1. Model and Serial Number (see CSA label on smoker)

2. Part Number

3. Part Description

4. Quantity of parts needed
Important: Use only Grand Hall certified replacement parts. The use of any part that is not authorized can
be dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral and for part
replacement.

For the repair or replacement parts you need:

Call 8am to 4:30pm CST 1-800-761-5456 Monday through Friday

KEYPART DESCRIPTIONPART #QTY

46Cart Leg, RightP00916002B1
47End CapP04523001A2
48

Electric Ignitor, 2-Port

P02502222C

1

49

Control Knob

P03429052J

1

50

Control Knob Seat

P03415034A

1

51

Control Panel

P02905381A

1
52Gas Valve AssemblyY00604001
53Control Panel Heat ShieldP03005016F1
54Gas FittingP03902023A1
55Extension Tube

P03702032F

1
56Regulator with HoseP03633011A1
57

Tank HolderP04008001A

1

Cover P07002060B 1
Hardware PackP06024004A1
Operator's ManualP80170006A 1

Grand Hall Certified Replacement Parts