Grand Hall Cgi09alp, Cgi09alp Owner's Manual

Grill Island

Model CGI09ALP

OPERATOR'S MANUAL

NOTE: Complete Island Kit requires 3 boxes

FREE HELP

FROM THE GRILL EXPERTS

Do not return to the store. At Grand Hall we're
the experts on this product and trained to help

you with:

Assembly questions

Ÿ

Grill operation

Ÿ

Replacement of damaged or missing parts

Ÿ

visit www.grandhall.com or call:

1-800-761-5456

Monday - Friday 8:00am-4:30pm CST

IMPORTANT:

NOTE TO ASSEMBLER / INSTALLER:

Ÿ

Leave this manual with the consumer.

NOTE TO CONSUMER:

Ÿ

Keep this manual for future reference.
RECORD YOUR SERIAL # __________________

Ÿ

(see silver CSA label on main body of grill)

! !

Failure to comply with these instructions could

Ÿ

result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Whether this grill was assembled by you or

Ÿ

someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.

Use your grill at least 3 feet away from any

Ÿ

wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or

catch fire such as vinyl or wood siding, fences
and overhangs or sources of ignition including
pilot lights on water heaters and live electrical
appliances.
THIS GAS APPLIANCE IS DESIGNED FOR OUT-

Ÿ

DOOR USE ONLY.
Never use your gas grill in a garage, porch,

Ÿ

shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air

Ÿ

around your gas grill housing.
Never disconnect the gas regulator or any gas

Ÿ

fitting while your grill is lit. A lit grill can ignite
leaking gas and cause a fire or explosion which
could result in property damage, personal injury
or death.

WARNING

Manual # P80170013B - Date:2009/01/09

Table of Contents

Primary Safety Warnings...........................1-3

Pre-Assembly Instructions..............................3

Part Diagrams and Lists........................4-13

Assembly Instructions.............................14-22

Use & Care Instructions:

• Gas Safety and Leak Tests...........23-25

• Lighting Instructions............................26-27

• Troubleshooting.........................................27

• Rotisserie Instruction..........................28-30

• Faucet Operation....................................31

• Refrigerator Instruction............................32

• Cleaning and Maintenance................33-34

• Cooking Guide...................................A1-A5

• Frequently Asked Questions.............A6-A7

Warranty Terms...........................Back Cover

!

DANGER

!

! !

•

•

•

WARNING

LPG models must be used with Liquid Pro­pane Gas and the regulator assembly sup­plied. Natural Gas models must be used with
Natural Gas only. Any attempt to convert the
grill from one fuel type to another is hazardous
and must be performed by a qualified gas
technician only, using a NG Conversion Kit
purchased from Grand Hall.

Keep gas regulator hose away from hot grill
surfaces and dripping grease. Avoid unneces­sary twisting of hose. Visually inspect hose
prior to each use for cuts, cracks, excessive
wear or other damage. If the hose appears
damaged do not use the gas grill. Call Grand
Hall at 1-800-761-5456 for a certified replace­ment hose.

California Proposition 65

Combustion byproducts produced when using
this product contain chemicals known to the
State of California to cause cancer, birth de­fects, or other reproductive harm.

If you smell gas:

Shut off gas to the appliance.

1.
Extinguish any open flame.

2.
Open lid.

3.
If odor continues, keep away from

4.
the appliance and immediately call
your gas supplier or your fire de­partment.

! !

1.

Do not store or use gasoline or other

WARNING

flammable liquids or vapors in the
vicinity of this or any other appliances.

An LP cylinder not connected for use

2.

shall not be stored in the vicinity of
this or any other appliance.

Brass components on the grill, such as hose
fittings, propane cylinder valves (sold sepa­rately) and burner valve stems, contain lead
which is known to the State of California to
cause cancer, birth defects, or other reproduc­tive harm.

Never use charcoal or lighter fluid in this gas

•

grill. Failure to comply with these instructions
could result in a grease fire or explosion that
could cause serious bodily injury, death or
property damage.

The Grease Draining Tray and Grease Recep-

•

tacle must be visually inspected before each
grill use. Remove any grease and wash Grease
Draining Tray and Grease Receptacle with a
mild soap and warm water solution. Failure to

comply with these instructions could re­sult in a grease fire or explosion that could
cause serious bodily injury, death or prop­erty damage.

2

Pre-Assembly Instructions For Your Safety

! !

Failure to comply with these instructions may
result in a hazardous situation which, if not
avoided, may result in injury.

Spiders and small insects can spin webs and
nest in the grill Burner Tubes during transit and
warehousing which can lead to a gas flow
obstruction resulting in a fire in and around the
Burner Tubes. This type of "FLASHBACK FIRE"
can cause serious grill damage and create an
unsafe operating condition for the user.

To reduce the chance of FLASHBACK
FIRE you must clean the Burner Tubes
as follows before initial use. Also do this

at least once a month in summer and fall or
whenever spiders are active in your area, and if
your grill has not been used for an extended
period of time.

Remove the screws from the rear of each Main

1.

Burner using a Phillips Head Screwdriver.
Carefully lift each Burner up and away from the

2.
Gas Valve Orifice.

3.

Check and clean Burner/Venturi Tubes for in­sects and insect nests. A clogged tube can lead
to a fire beneath the grill.

Refer to the figure below and perform one of

4.
these 3 cleaning methods:

TO CLEAN BURNER TUBE, INSERT HOOK
HERE

9

WARNING

METHOD 1: Bend a stiff wire or wire coat
hanger into a small hook as shown and run
the hook through the Burner Tube and inside
the Burner several times to remove debris.

Burner Port

Burner Tube

Foot

To expedite the assembly process follow these
general guidelines:

Tools Required for Assembly:

Protective work gloves

•

Phillips Head Screwdriver

•

While it is possible for one person to unpack this gas
grill, obtain assistance from another person when hand­ling the large pieces.

Use the Hardware and Part Diagrams to ensure all
items are included and free of damage.

Do not assemble or operate the grill if it appears dam­aged. If there are damaged or missing parts when
you unpack the shipping box or you have questions
during the assembly process, call the:

Grill Information Center 1-800-761-5456

8am-4:30pm CST, Monday through Friday

Grill Installation Codes

The installation must conform with local codes or, in the
absence of local codes, with the National Fuel Gas Code,

ANSI Z223.1/NFPA 54, Storage and Handling of Lique­fied Petroleum Gases, ANSI/NFPA58,Natural Gas and
Propane Installation Code, CSA B149.1, Propane Stor­age and Handling Code, B149.2.

! !

1.

Do not store spare LP cylinder within

WARNING

10 feet (3m) of this appliance.

2.

Do not store or use gasoline or other
flammable liquids and vapors within
25 feet (8m) of this appliance.
When cooking with oil/grease, do

3.
not allow the oil/grease to get hotter
350°F (177°C)
Do not leave oil/grease unattended.

4.

METHOD 2: Use a bottle brush with a flexible
handle and run the brush through the Burner
Tube and inside the Burner several times to
remove any debris.

METHOD 3: Use an air hose to force air
through each Burner Tube. The forced air
should pass debris or obstructions through
the Burner and out the Ports.

For safe operation ensure the Gas Valve Assembly
Orifice is inside the Burner Tube before using your
grill. See figure. If the Orifice is not inside the
Burner Tube, lighting the Burner may cause explo­sion and/or fire resulting in serious bodily injury
and/or property damage.

Gas Valve Assembly

Orifice

Burner Tube

!

When using electrical appliances, basic safety
precautions should always be used.

! !

This appliance, when installed, must be electri-

•

cally grounded in accordance with local codes
or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1.

Keep any electrical supply cord and the fuel

•

supply hose away from any heated surfaces.

3

CAUTION

WARNING

!

Hardware Pack Parts List for Model CGI09ALP

PART # PART DESCRIPTION QTYPURPOSE OF PART

P06024008A

Hardware Pack 1 For use in assembly (Grill, Range and Party Cart)

S112G0406A Phillips Head Screw 1/4"x3/8" 8 Attaches Cart Frames to Left / Right Bowl Panels

P00303138E Refrigerator Door Handle Seat A

2 Attaches to Refrigerator Door
S164G0306A Socket Head Cap Screw 3/16"x3/8" 2 Attaches Refrigerator Door Handle Seat to the Door
P05515022G Socket Head Cap Screwdriver 1 Use to secure Socket Head Cap Screw 3/16"x3/8"
P00303118E

Handle Seat

2 Attaches to Cart Frame
S112G0406A Phillips Head Screw 1/4"x3/8" 4 Attaches Cart Shelf, Lower to Cart Frames
S112G0306A Phillips Head Screw 3/16"x3/8" 4 Attaches Cart Shelf, Upper to Cart Frames
S112G0406A Phillips Head Screw 1/4"x3/8" 8 Attaches Upper Store Shelf to Cart Frames
S112G0306A Phillips Head Screw 3/16"x3/8" 4 Attaches Table Top Bracket to Cart Frames
S112G0406A Phillips Head Screw 1/4"x3/8" 2 Attaches Handle to Cart Frame
S112G0406A Phillips Head Screw 1/4"x3/8" 4 Attaches Table Top to Table Top Bracket and Cart Frames

P05515021G Wrench

1

Use to adjust level on Island Assembly Set

S112G0406A Phillips Head Screw 1/4"x3/8" 3 Attaches Cart Panel/Corner to Rear Frame

Already Installed on Tank Holder

S233G04084 Wing Bolt 1/4"x1/2" 1 Secures Gas Tank to Tank Holder

Hardware Pack Diagram for Model CGI09ALP

Socket Head Cap
Screw 3/16"x3/8"
Qty. 2
Part # S164G0306A

Refrigerator Door
Handle Seat A
Qty. 2
Part # P00303138E

Wrench
Qty.1
Part # P05515021G

Phillips Head Screw
3/16"x3/8"
Qty. 8
Part # S112G0306A

Handle Seat
Qty. 2
Part # P00303118E

* Two Batteries/AA included in the Hardware Pack.

Phillips Head Screw
1/4"x3/8"
Qty. 29
Part # S112G0406A

Socket Head Cap
Screwdriver
Qty. 1

Part # P05515022G

Hardware already installed on the
Tank Holder

Wing Bolt 1/4"x1/2"
Qty. 1
Part # S233G04084

CORRECT BATTERY USE

• Always purchase the correct size and grade of battery most suitable for the intended use.

• Replace all batteries of a set at the same time.

• Clean the battery contacts and also those of the device prior to battery installation.

• Remove batteries from equipment which is not to be used for an extended period of time.

• Remove used batteries promptly.
4

Parts Diagram for Model CGI09ALP Grill

1a

2

3a
3b

7a

10

12a

15

14a

22
23

24

73
4b

4a

6

8

11a

21

5

18

19

62

70

11b

20

21

73

72

5

7b

68

69

9

49
4c

1b

63
64

65
66

67

13

14b
17

12b
16

61

46b

47

46a

45

25
26

27
28
29

39a

39b
39c

38a

37

30

36

31

32

33

71
42a

44a

58

50

38b

51a

34

51b

42b

52

60

59

35

43b

40
44b

48

54

41

53

43a

55

56

57

5

Parts Diagram for Model CGI09ALP Range

2
1

2

4
6

26

17
20

12

14

22

25
29

28
28

36

37

38
39

31

30

13

41
42

24

52
54

43

7

53

10

32

56

48

11

34

13

57

23

63

21

58

8

9
3

5
27

15
16

19

18

33

35

55

46
47

49
50

51

40

45

44

62

61

53
64

6

62

63

67

66

65

70

68

69

Parts Diagram for Model CGI09ALP Island

1

2

6

4

3

17

16

15

13

14

11

7

4

8

5

10

18

21

19

22

5

10

12

20

9

Parts Diagram for Model CGI09ALP Party Cart

4

5

6

7

7

1

2

3

8
9

Parts List for Model CGI09ALP Grill

KEY DESCRIPTION PART# QTY

1a Lid, Front P001472865 1
1b Lid, Rear P001472965 1

2

3a
3b Lid Handle Seat P00303128E 2

4a Light,12V,10W P05383002B 2
4b Light Cover Set P05383003B 1
4c Light Wire Set P05352006B 1

5 Protective Pad P05518011 I 4

6 Cooking Rack/Secondary P01507032F 1
7a Cooking Grid P01615037H 1
7b Cooking Grid, 13" P01615009H 2

8 Burner/Main P02008066B 3

9 Infrared Burner Assembly P02005010A 1
10 Savor Plate® P01708033E 3

11a Savor Plate® Bracket, Front
11b Savor Plate® Bracket, Rear
12a Bowl Panel, Left Upper
12b Bowl Panel, Right Upper

13 Rotisserie Burner Wind Shield P00752018B 1

14a Bowl Panel, Front P0073878KA 1
14b Bowl Panel, Rear

15 Bowl Panel, Left
16 Bowl Panel, Right
17 Burner Heat Shield P06906045A 1
18 Grease Tray Heat Shield P06904020C 1
19
20 Burner Bracket P02210034A 1
21
22 Gas Collector Box with Electrode P02609010B 3
23 Electric Wire Set
24 Gas Valve/Manifold Assembly
25 Control Panel, Upper
26 Control Panel
27 Control Knob Seat
28 Control Knob Spring P05504021A 5
29 Control Knob P03429065V 3
30 Control Knob For Rotisserie Burner/Infrared Burner P03429075V 2
31 Electric Ignitor, 6-port P02502265C 1
32 Switch for Light
33
34 Electric Ignitor Protector
35 Grease Tray
36 Grease Tray Bracket
37 Grease Tray Handle

38a Bowl Support Bracket, Left
38b Bowl Support Bracket, Right

Temperature Gauge P00601361A 1
Lid Handle P00205104B 1

P033280505
P033280515
P0072092E5
P0072193E5

P0072588KA 1

P0072093JA 1
P0072194JA 1

Grease Tray Heat Shield, Lower

Grease Draining Plate

Name Plate P00407010D 1

P06903050M

P06902006B

P02615151A

Y0060652
P0291521BA
P0291522BA
P034150545

P05353005B

P055450027
P02717594A

P03327078D
P00213028D
P01304016D
P01305022D

3
3
1
1

1

2

1
1
1
1
5

1

1
1
1
1
1
1

8

Parts List for Model CGI09ALP Grill

KEY DESCRIPTION PART # QTY

39a Decorative Panel
39b Decorative Panel Support Bracket P01306030P 1

39c

40

41 Cart Panel/Stone P07702111M
42a Cart Panel
42b Cart Panel
43a Cart Panel, Front/Stone
43b Cart Panel, Rear/Stone
44a Cart Frame for Front Panel
44b Cart Frame for Rear Panel

45 Slide Set
46a
46b

47

48

49

50
51a
51b

52

53

54

55

56

57

58

59 Lighting Stick Assembly P05507008A 1

60

61 Regulator With Hose P03637001A 1

62 Rotisserie Burner Assembly

63 Rotisserie Burner Orifice P06534005A 1

64 Rotisserie Burner Electrode P02614025A 1

65 Thermocouple P05305022A 1

66 Rotisserie Burner Thermocouple Bracket

67

68

69 Thermocouple P05305019A 1

70

71 Hose Holder P05536001G 1

72 Rotisserie Burner Wind Shield P06905070B 1

73 Light Cover Protector P069090064 2

Cart Frame P01306028P 1
Cart Panel, Top P07805007A 1

Handle/Drawer P00205105B 1
Handle Seat
Drawer P01906006F 1
Support Bracket P03327075D 1
Transformer P05374004B 1
Level Adjuster P05322004A 6
Refrigerator Bracket, Left P03329012D 1
Refrigerator Bracket, Right P03329013D 1
Handle/Door
Refrigerator Door Handle Seat A P00303138E 2
Refrigerator Door Bracket, Upper P03329014D 1
Refrigerator Door Bracket, Lower P03329015D 1
Refrigerator P04304012G 1
Wire Set for Refrigerator
Protective Cap P05535008I 1

Connection Tube

Rotisserie Burner Extension Tube
Infrared Burner Electrode P02614056A

Infrared Burner Thermocouple Bracket P033430085 1

Cover/Grill P07002079B 1
Rotisserie Assembly Y0250170

Hardware Pack
Operator's Manual

P01306029P

P03305069D 1
P03305070D 1
P07621024D 1
P07623001D 1
P03344021D 1
P03344022D 1
P05516132C

P00303118E

P00216043B

P02615113A 1

P03705088R 1

P02007071A

P033280655
P03717055B

P06024008A 1
P80170013B 1

1

1

1

2

1

1

1
1

1

1

9

Parts List for Model CGI09ALP Range

KEY DESCRIPTION PART # QTY

1 Lid P0014625M5 1
2 Protective Pad P05518011 I 4
3 Bowl Panel, Top P0073943AP 1
4 Bowl Panel, Left P0072075AP 1
5 Bowl Panel, Right P0072175AP 1
6 Control Panel Bracket, Left P033270741 1
7 Control Panel Bracket, Right P033270761 1
8 Bowl Panel, Rear P0072575AP 1

9 Side Burner Body P01106044D 1
10 Side Burner Cap P02013058E 1
11 Side Burner P02004041A 1
12 Burner/Griddle P02008046B 1
13 Griddle Bracket P03328041C 4
14 Frame for Griddle Burner B P0071341KA 1
15 Griddle P05702020E 1
16 Grate Lifter P05515014E 2
17 Grease Tube P02721042B 1
18 Lighting Tube P05507011A 1
19 Frame for Griddle Burner A P0071340KA 1
20 Side Burner Electrode P02607057A 1
21 Gas Collector Box with Electrode P02610026A 1
22 Gas Valve/Manifold Assembly Y0060651 1
23 Connection Tube P03705088R 1
24 Control Panel, Upper P02913402A 1
25 Control Panel P02913412A 1
26 Side Burner Pot Support P00815013D 1
27 Name Plate P00407010D 1
28 Control Knob P03429065V 2
29 Control Knob Seat P034150545 2
30 Control Knob Spring P05504021A 2
31 Electric Ignitor, 2-Port P02502252C 1
32 Grease Tray Handle P00212007P 1
33 Grease Tray P02717581A 1
34 Bowl Support Bracket, Left P01301006D 1
35 Bowl Support Bracket, Right P01302006D 1
36 Faucet Assembly P05513006M 1
37 Sink Frame P07805004A 1
38 Sink P0071342BC 1
39 Sink Bracket, Left P03303117D 1
40 Sink Bracket, Right P03303118D 1
41 Drain Assembly P05512092A 1
42 Drain Pipe P055120913 1
43 Pipe Bracket P05512016G 1
44 Cart Panel, Front/Stone P07621021D 1
45 Cart Frame for Front Panel P00907019C 1
46 Cart Panel, Rear/Stone P07702109M 1
47 Cart Frame for Rear Panel P07702110B 1
48 Cart Panel/Stone P07702111M 1

10

Parts List for Model CGI09ALP Range

KEY DESCRIPTION PART # QTY

49 Decorative Panel
50 Decorative Panel Support Bracket P01306030P 1
51
52
53 Handle Seat P00303118E
54 Door Set with "L" Bracket
55 Support Bracket
56 Cart Basket
57 Door Bracket, Left
58 Door Bracket, Right
61
62
63
64
65
66
67
68
69
70

Cart Frame P01306028P 1
Handle/Door P00216043B 1

Cart Bottom Panel P010010701 1
Slide Bracket
Slide Set P05516132C 1
Handle/Drawer P00205103M 1
Drawer P019040041 1
Cart Panel P03305069D 1
Cart Panel P03305070D 1
Hose Holder P05536001G 1
Protective Cap
Level Adjuster P05322004A 6
Cover/Range P07002080B 1

P01306029P

P04304011P 1
P03327075D 1
P05203007G 1

P03327069F 1

P03327070F 1

P03311036D

P05535008 I

1

4

2

1

To purchase Natural Gas Conversion Parts
call Grand Hall at 1-800-761-5456

Natural gas conversion kit
Part #Y0440040

The CGI09ALP can be converted to
natural gas with this natural gas kit
and a qualified gas technician only. In
order to convert this grill the tech will
need this grill conversion kit.

Natural gas 12’ hose
Part #P3718A

If you are converting your Island to
natural gas, in most cases you will
need 2 of these optional 12’ extension
hoses with 3/8” ID (inner diameter).

11

Parts List for Model CGI09ALP Island

KEY DESCRIPTION PART# QTY

1 Table Top
2 Cart Panel, Corner/Stone
3 Panel, Rear/Stone
4 Panel, Left/Right
5 Protective Cap P05535008 I 4
6 Frame for Panel Front/Rear
7 Frame, Front
8 Frame, Rear

9 Panel, Front/Stone
10 Slide Set P05516132C
11 Tank Tray
12 Tank Holder
13 Door Bracket, Left
14 Door Bracket, Right
15 Door Set with "L" Bracket
16 Handle/Door
17 Handle Seat
18 Lower Bracket for Front & Rear Panels
19 Slide Bracket
20 Level Adjuster P05322004A 4
21 Cart Panel, Corner
22 Corner Bracket

P07805006A

P07621022D

P07705001J

P07604025H

P03305067D
P00928001C
P00929001C
P07621023D

P04009033B

P05358002T
P03327069F
P03327070F

P04304011P

P00216043B
P00303118E
P03305068D
P03311036D

P07604024H

P03303119T

1
1
1
2

2
1
1
1

1
1

1
1
1
1
1
2
1
2

1
1

Parts List for Model CGI09ALP Party Cart

KEY DESCRIPTION PART# QTY

1 Table Top

2 Table Top Bracket

3 Cart Frame

4 Handle/Door

5 Handle Seat

6 Cart Shelf, Upper

7 Cart Shelf, Lower

8 Caster Seat

9

Caster

12

P07805005A
P033050661
P009030011
P00216043B
P00303118E
P019040021
P019040031
P04523002A

P05112002A 4

1
2
2
1
2
1
1
4

Y0250170 Rotisserie Assembly Parts Diagram

2

5

2

4

7

2

6

8

1

KEY

1.

2.

4.

5.

6.

7.

8.

9.

10.

Y0250170 Rotisserie Assembly Parts List

DESCRIPTION

Rot. Collar
Rot. Thumbscrew 1/4"x1/2"
Rot. Spit
Rot. Holding Fork
Rot. Motor Bracket
Rot. Motor/AC
Rot. Screw#10-24x3/4"UNC
Rot. Washer
Rot. Nut #10-24

9

10

PART#

P05508200A
S196G04081
P05508175A
P05508023A
P05508197A
P07101039B
S112G10121
S411G03081
S362G10121

Hardware for Rotisserie

QTY

1
3
1
2
1
1
2
2
2

Rot. Thumbscrew
1/4"x1/2"
Qty. 3
Part # S196G04081

Rot. Screw#10-24x3/4"
UNC
Qty. 2
Part # S112G10121

13

Rot. Washer
Qty. 2
Part # S411G03081

Rot. Nut.#10-24
Qty. 2
Part # S362G10121