Grand Hall Cgi08alp Owner's Manual

Grill Island

Model CGI08ALP

OPERATOR'S MANUAL

NOTE: Complete Island Kit requires 3 boxes

FREE HELP

FROM THE GRILL EXPERTS

Do not return to the store. At Grand Hall we're
the experts on this product and trained to help

you with:

Assembly questions

Ÿ

Grill operation

Ÿ

Replacement of damaged or missing parts

Ÿ

visit www.grandhall.com or call:

1-800-761-5456

Monday - Friday 8:00am-4:30pm CST

IMPORTANT:

NOTE TO ASSEMBLER / INSTALLER:

Ÿ

Leave this manual with the consumer.

NOTE TO CONSUMER:

Ÿ

Keep this manual for future reference.
RECORD YOUR SERIAL # __________________

Ÿ

(see silver CSA label on main body of grill)

! !

Failure to comply with these instructions could

Ÿ

result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Whether this grill was assembled by you or

Ÿ

someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.

Use your grill at least 3 feet away from any

Ÿ

wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or

catch fire such as vinyl or wood siding, fences
and overhangs or sources of ignition including
pilot lights on water heaters and live electrical
appliances.
THIS GAS APPLIANCE IS DESIGNED FOR OUT-

Ÿ

DOOR USE ONLY.
Never use your gas grill in a garage, porch,

Ÿ

shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air

Ÿ

around your gas grill housing.
Never disconnect the gas regulator or any gas

Ÿ

fitting while your grill is lit. A lit grill can ignite
leaking gas and cause a fire or explosion which
could result in property damage, personal injury
or death.

WARNING

Manual # P80170008B - Date:2007/12/04

Table of Contents

Primary Safety Warnings...........................1-3

Pre-Assembly Instructions..............................3

Part Diagrams and Lists........................4-13

Assembly Instructions.............................14-20

Use & Care Instructions:

• Gas Safety and Leak Tests...........21-23

• Lighting Instructions............................24-25

• Troubleshooting.........................................25

• Rotisserie Instruction...........................26-28

• Faucet Operation....................................29

• Refrigerator Instruction.............................30

• Cleaning and Maintenance................31-32

• Cooking Guide...................................A1-A6

• Frequently Asked Questions............A7-A8

Warranty Terms...........................Back Cover

!

If you smell gas:

1.

Shut off gas to the appliance.

Extinguish any open flame.

2

Open lid.

3.
If odor continues, keep away from

4.
the appliance and immediately call
your gas supplier or your fire
department.

! !

Do not store or use gasoline or other

1.

flammable liquids or vapors in the
vicinity of this or any other appli­ances.

An LP cylinder not connected for use

2.

shall not be stored in the vicinity of
this or any other appliance.

DANGER

WARNING

! !

•

•

•

!

•

•

WARNING

LPG models must be used with Liquid
Propane Gas and the regulator assembly
supplied. Natural Gas models must be used
with Natural Gas only. Any attempt to convert
the grill from one fuel type to another is
hazardous and must be performed by a
qualified gas technician only, using a NG
Conversion Kit purchased from Grand Hall.

Keep gas regulator hose away from hot grill
surfaces and dripping grease. Avoid unneces­sary twisting of hose. Visually inspect hose
prior to each use for cuts, cracks, excessive
wear or other damage. If the hose appears
damaged do not use the gas grill. Call Grand
Hall at 1-800-761-5456 for a certified replace­ment hose.

California Proposition 65

Combustion byproducts produced when using
this product contain chemicals known to the
State of California to cause cancer, birth de­fects, or other reproductive harm.

Brass components on the grill, such as hose
fittings, propane cylinder valves (sold sepa­rately) and burner valve stems, contain lead
which is known to the State of California to
cause cancer, birth defects, or other reproduc­tive harm.

Never use charcoal or lighter fluid in this gas
grill. Failure to comply with these instructions
could result in a grease fire or explosion that
could cause serious bodily injury, death or
property damage.

The Grease Draining Tray and Grease Recep­tacle must be visually inspected before each
grill use. Remove any grease and wash Grease
Draining Tray and Grease Receptacle with a
mild soap and warm water solution. Failure to

comply with these instructions could re­sult in a grease fire or explosion that could
cause serious bodily injury, death or prop­erty damage.

2

Pre-Assembly Instructions For Your Safety

! !

Failure to comply with these instructions may
result in a hazardous situation which, if not
avoided, may result in injury.

Spiders and small insects can spin webs and
nest in the grill Burner Tubes during transit and
warehousing which can lead to a gas flow
obstruction resulting in a fire in and around the
Burner Tubes. This type of "FLASHBACK FIRE"
can cause serious grill damage and create an
unsafe operating condition for the user.

To reduce the chance of FLASHBACK
FIRE you must clean the Burner Tubes
as follows before initial use. Also do this

at least once a month in summer and fall or
whenever spiders are active in your area, and if
your grill has not been used for an extended
period of time.

Remove the screws from the rear of each Main

1.

Burner using a Phillips Head Screwdriver.
Carefully lift each Burner up and away from the

2.
Gas Valve Orifice.

Check and clean Burner/Venturi Tubes for

3.
insects and insect nests. A clogged tube can
lead to a fire beneath the grill.

Refer to the figure below and perform one of

4.
these 3 cleaning methods:

TO CLEAN BURNER TUBE, INSERT HOOK
HERE

9

WARNING

METHOD 1: Bend a stiff wire or wire coat
hanger into a small hook as shown and run
the hook through the Burner Tube and inside
the Burner several times to remove debris.

Burner Port

Burner Tube

Foot

To expedite the assembly process follow these
general guidelines:

Tools Required for Assembly:

Protective work gloves

•

Phillips Head Screwdriver

•

While it is possible for one person to unpack this gas
grill, obtain assistance from another person when
handling the large pieces.

Use the Hardware and Part Diagrams to ensure all
items are included and free of damage.

Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box or you have
questions during the assembly process, call the:

Grill Information Center 1-800-761-5456

8am-4:30pm CST, Monday through Friday

Grill Installation Codes

The installation must conform with local codes or, in the
absence of local codes, with the National Fuel Gas

Code, ANSI Z223.1/NFPA 54, Storage and Handling of
Liquefied Petroleum Gases, ANSI/NFPA58,Natural Gas
and Propane Installation Code, CSA B149.1, Propane
Storage and Handling Code, B149.2.

! !

Do not store spare LP cylinder

1.

WARNING

within 10 feet (3m) of this appliance.
Do not store or use gasoline or

2.
other flammable liquids and
vapors within 25 feet (8m) of this
appliance.

3.

When cooking with oil/grease, do
not allow the oil/grease to get
hotter 350°F (177°C)

4.

Do not leave oil/grease unattended.

METHOD 2: Use a bottle brush with a flexible
handle and run the brush through the Burner
Tube and inside the Burner several times to
remove any debris.

METHOD 3: Use an air hose to force air
through each Burner Tube. The forced air
should pass debris or obstructions through

the Burner and out the Ports.
For safe operation ensure the Gas Valve Assem­bly Orifice is inside the Burner Tube before using
your grill. See figure. If the Orifice is not inside
the Burner Tube, lighting the Burner may cause
explosion and/or fire resulting in serious bodily
injury and/or property damage.

Gas Valve Assembly

Orifice

Burner Tube

!

When using electrical appliances, basic
safety precautions should always be used.

! !

This appliance, when installed, must be electri-

•

cally grounded in accordance with local codes
or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1.

Keep any electrical supply cord and the fuel

•

supply hose away from any heated surfaces.

3

CAUTION

WARNING

!

Hardware Pack Parts List for Model CGI08ALP

PART # PART DESCRIPTION QTYPURPOSE OF PART

P06024006A Hardware Pack 1 For use in assembly (Grill and Range)
S112G04061 Phillips Head Screw 1/4"x3/8" 8 Install Cart Frames to Left / Right Bowl Panels

Already packed in the Faucet Assembly Kit Box

S162M04201 Hex Head Screw M4X20mm 2 Secure Faucet Washer and Faucet Bracket to Faucet

Already Installed on Tank Holder

S233G04084 Wing Bolt 1/4"x1/2" 1 Secures Gas Tank to Tank Holder

Already packed in the Cooking Components Box

P05515017L Wrench

Already packed in the Cooking Components Box

Phillips Head Screw 1/4"x3/8"
Qty. 8
Part # S112G04061

Hardware already installed on the Tank Holder

Wing Bolt 1/4"x1/2"
Qty. 1
Part # S233G04084

1

Adjust level on Island Assembly Set

Wrench
Qty.1
Part # P05515017L

* Two Batteries/AA included in the Hardware Pack.

CORRECT BATTERY USE

• Always purchase the correct size and grade of battery most suitable for the intended use.

• Replace all batteries of a set at the same time.

• Clean the battery contacts and also those of the device prior to battery installation.

• Ensure the batteries are installed correctly with regard to polarity (+ and -).

• Remove batteries from equipment which is not to be used for an extended period of time.

• Remove used batteries promptly.

4

Parts Diagram for Model CGI08ALP Grill

4

1

2

25

75

29
80

32
33

34

35

36

41

39

40

38

41

82

27

37

23

68

43

14
13

42

5

8

9

16
17

30

28

67

26

46

3

5

6

7
81

10
11
74

12

15
21

18

22

19

24

70

31

76

44

45

50

48

47

62
61

73

53

51

59

60

78

77

66

20

58

57
77

49

78

64

69

57

65
63

56

55

52

71

54

72

79

5

Parts Diagram for Model CGI08ALP Range

65

2
1

4
7

17

20
19
14

23

28

29
31

31

37
38
39

46

47

48

10

11

8

32

30

30

68

71
33

45

66

50

13

72

67

67

66

6

25

13

21

73

36

35

69

22

53

54

56
70

5

9
3

24
27

15
16

12
18

34
26

40

41

42

43

49

60

61

64

51
52

44

57

57

55

58

62

63

59

6

Parts Diagram for Model CGI08ALP Island

1

4

22

3

7

6

23

3

7

24

10

2

19

9

20

21

16

18

5

14

17

12

11

13

15

8

7

Parts List for Model CGI08ALP Grill

KEY DESCRIPTION PART# QTY

1 Lid Assembly

Temperature Gauge

2

Lid Handle

3
4 Heat Insulating Spacer
5 Protective Pad P05518011 I 2
6 Cooking Rack/Secondary P01516004B 1
7 Cooking Grid, 13" P01604013B 2
8 Cooking Grid, 6.4" P01604031B 1

9 Burner/Main P02008032A 3
10 Infrared Burner Assembly P02005010A 1
11 Thermocouple P05305019A 1
12

Savor Plate

13

Savor Plate® Bracket, Front

14

Savor Plate® Bracket, Rear
15 Burner Bracket P02210034A 1
16 Back Burner Assembly P02007068A 1
17 Back Burner Electrode P02614025A 1
18 Back Burner Wind Shield P06906046B 1
19 Back Burner Orifice P06534005A 1
20

Refrigerator Bracket, Left P03329012D 1
21 Back Burner Thermocouple P05305022A 1
22 Back Burner Thermocouple Bracket P03328047C 1
23 Bowl Panel, Front P0073878KA 1
24 Burner Heat Shield P06906045A 1
25 Grease Tray Heat Shield P06904020C 1
26 Grease Tray Heat Shield, Lower P06903050M
27 Electric Wire Set P02615121A 1
28 Gas Collector Box with Electrode P02609010B 3
29 Gas Valve/Manifold Assembly Y0060571 1
30 Grease Draining Plate P06902006B
31 Lighting Stick P05507008A 1
32 Bowl Support Bracket, Left P01301006D 1
33 Bowl Support Bracket, Right P01302006D 1
34 Control Panel Extension P02909768S 1
35 Control Panel Upper
36 Control Panel P02915051S 1
37 Electric Ignitor, 6-port P02502265C 1
38 Control Knob Seat P03415014A 5
39 Control Knob P03429065V 3
40 Control Knob For Back Burner/Infrared Burner P03429075V 2
41 Control Knob Spring P05504021A 5
42 Name Plate P00407010D 1
43 Electric Ignitor Protector P05545002A 1
44 Grease Tray P02717454A 1
45 Grease Tray Handle P00213012B 1
46 Cart Panel, Top P07805002A 1

®

P00147063A
P00601071A
P00205086B
P06801022A

P01708033E 3
P033280504 3
P033280514 3

P02915061S

1
1
1
2

1

2

1

8

Parts List for Model CGI08ALP Grill

KEY DESCRIPTION PART # QTY

47 Cart Panel, Front
48 Cart Frame for Front Panel
49

Cart Frame, Front P00907012C 1
50 Cart Panel, Rear/Left
51 Cart Panel, Rear/Right
52 Cart Frame for Rear Panel
53

Cart Frame, Rear
54 Cart Panel, Right

Cart Frame, Right P03305056D 1

55
56 Bowl Support Panel, A
57 Cart Panel, Middle/Right
58

Refrigerator Bracket, Right P03329013D 1
59 Slide Set
60 Bowl Support Panel, B
61

Drawer P01901011B 1
62

Handle/Drawer P00215033B 1
63 Door for Refrigerator
64 Hose Holder
65 Door Bracket, Upper
66 Refrigerator
67

Bowl Panel, Rear P0072588KA 1
68

Bowl Panel, Left P0072083KA 1
69 Door Bracket, Lower
70 Bowl Panel, Right P0072184KA
71

Protective Cap P05535008I 1
72

Level Adjuster P05322004A 4
73

Cart Frame, Left P01303017B 1
74 Thermocouple Bracket P03343008C
75

Bowl Wind Shield P00753019A 1
76

Back Burner Extension Tube
77

Cart Bottom Panel Bracket, LF/RR P03305060D 2
78

Cart Bottom Panel Bracket, RF/LR P03305061D 2
79 Wire Set for Refrigerator P02615113A 1
80 Connection Tube P03705088R 1
81 Infrared Burner Electrode P02614052A 1
82 Regulator With Hose P03637001A 1

Cover P07002064B 1

Rotisserie Assembly Y0250122 1

Hardware Pack P06024006A 1

Operator's Manual P80170008B 1

P07621009D 1
P03344010D 1

P07621010D 1
P07621011D 1
P03344012D 1
P00907013C
P07620003D 1

P03305057D 1
P03305058D 2

P05516132C
P03305059D 1

P04301040A 1
P05536001G 1
P03329014D 1

P05335020B 1

P03329015D 1

P03717050B

1

1

1

1

1

9

Parts List for Model CGI08ALP Range

P07702091B

P00907015C

P03302035C

P03305056D

P07702092G

KEY DESCRIPTION PART # QTY

1 Lid
2 Protective Pad
3 Bowl Panel, Top
4 Bowl Panel, Left
5 Bowl Panel, Rear
6 Control Panel, Upper
7 Control Panel Bracket, Left
8 Side Burner Pot Support

9 Side Burner Body
10 Side Burner Cap
11 Side Burner
12 Frame For Griddle Burner A
13 Griddle Bracket
14 Frame For Griddle Burner B
15 Griddle
16 Grate Handles
17 Grease Tube
18 Lighting Tube
19 Burner/Griddle
20 Side Burner Electrode
21 Gas Collector Box with Electrode
22
23 Gas Valve/Manifold Assembly
24 Bowl Panel, Right
25 Control Panel Bracket, Right
26 Bowl Support Bracket, Right
27 Name Plate
28 Control Panel
29 Control Knob Seat
30 Control Knob Spring
31 Control Knob
32 Electric Ignitor,2-Port
33
34 Grease Tray
35 Grease Tray Handle
36 Bowl Support Bracket, Left
37 Faucet Assembly
38
39
40 Cart Panel, Left Rear
41 Cart Panel, Right Rear
42 Cart Frame for Rear Panel

43 Cart Frame, Rear
44 Door Bracket, Bottom
45 Cart Frame, Left
46 Cart Panel, Left

Door Bracket, Upper

Drain Pipe

Sink Frame
Sink

P0014605AY

P05518011 I
P0073943DC
P0072075DC
P0072575DC

P02907971S
P03328039C
P00815013D
P01106044B

P02013058E
P02004038B

P0071340KA

P03328041C

P0071341KA

P05702020E
P05515014E
P02721042B
P05507011A
P02008046B
P02607057A
P02610026A
P03302036C

Y0060572

P0072175DC

P03328040C
P01302006D
P00407010D
P02913261A
P03415014A
P05504021A
P03429065V
P02502252C

P055120913 1

P02717465A
P00213011B
P01301006D

P05513006M

P07805003A

P0071342BC

P07702089G
P07702090G

1
2
1
1
1
1
1
1
1
1
1
1
4
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1

1
1
1
1
1
1
1
1
1

1
1
1
1

10

Parts List for Model CGI08ALP Range

KEY DESCRIPTION PART # QTY

47 Handle/Door P00206005B 1
48 Door P04301041A 1
49

Cart Basket P05203008G 1
50 Cart Bottom Panel
51 Door Magnet Bracket
52 Door Magnet
53 Bowl Support Panel, B
54 Slide Set
55

Cart Frame, Right P01303017B 1
56 Bowl Support Panel, A
57 Cart Panel, Middle/Right
58 Drawer

Cart Frame, Front P03344013D 1

59
60

Cart Frame for Front Panel

Cart Panel, Front P07621012D 1

61
62

Level Adjuster P05322004A 4

Protective Cap

63
64 Handle/Drawer
65

Cover Hook P05514133A 2
66 Cart Bottom Panel Bracket, LF/RR
67 Cart Bottom Panel Bracket, RF/LR

68

Sink Bracket, Left P03303107D 1
69

Sink Bracket, Right P03303108D 1
70

Hose Holder P05536001G 1
71

Drain Assembly
72

Pipe Bracket
73 Connection Tube P03705088R 1

Cover

P01001063D 1
P03301051D 1
P05523005M 2
P03305059D 1
P05516132C

P03305057D 1
P03305058D 2

P01901010B 1

P00907016C 1

P05535008 I 1

P00204002B 1

P03305060D 2
P03305061D 2

P05512092A 1

P05512016G 1

P07002077B 1

1

11

Parts List for Model CGI08ALP Island

KEY DESCRIPTION PART # QTY

1 Table Top
2 Panel, Front P07621006D 1
3 Frame for Panel Front/Rear P03344009D 2
4 Panel, Left P07605031H 1
5 Panel, Right P07606032H 1
6 Panel, Rear P07702088G 1
7 Frame, Front/Rear P00907011C 2
8 Decoration Panel A
9 Door

10

Handle/Door P00216023B 1
11 Slide Set P05516132C 1
12 Slide Bracket B P03311014D 2
13 Protective Cap P05535008 I 4
14 Tank Tray P04009030B 1
15 Level Adjuster P05322004A 4
16 Door Bracket, Left
17 Door Bracket, Right P03302028C 1
18 Tank Holder P05358002Y 1

Door Trim Panel P07510028A

19
20 L Bracket, Left
21 L Bracket, Right
22 Decoration Panel B P07621007D 1
23 Upper Bracket for Front & Rear Panels P03305054D 2
24 Lower Bracket for Front & Rear Panels P03305055D 1

P07805001A

P03303049D

P04301039A

P03302027C

P03301049L
P03301050L

1

1
1

1

1
1
1

12

Y0250122 Rotisserie Assembly Parts Diagram

2

5

2

4

7

3

6

8

2

1

KEY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

DESCRIPTION

1.

Rot. Bushing

2.

Rot. Thumbscrew 1/4"x1/2"

3.

Rot. Collar

4.

Rot. Spit

5.

Rot. Holding Fork

6.

Rot. Motor Bracket

7.

Rot. Motor/AC

8.

Rot. Screw#10-24x3/4"UNC

9.

Rot. Washer

Rot. Nut #10-24

9

10

Y0250122 Rotisserie Assembly Parts List

PART#

P05508092A
S196G04081
P05508168A
P05508175A
P05508023A
P05508174A
P07101042B
S112G10121
S411G03081
S362G10121

QTY

1
3
1
1
2
1
1
2
2
2

Hardware for Rotisserie

Rot. Thumbscrew
1/4"x1/2"
Qty. 3
Part # S196G04081

Rot. Screw#10-24x3/4"
UNC
Qty. 2
Part # S112G10121

13

Rot.Washer
Qty. 2
Part # S411G03081

Rot. Nut.#10-24
Qty. 2
Part # S362G10121