Grand Hall Bth3216bng, Bth2616bng, Bth2616blp, Bth3216blp Owner's Manual
Liquid Propane Gas (LPG) Grill
Models BTH2616(A,B) LP, BTH3216(A,B) LP
Natural Gas (NG) Grill
Models BTH2616(A,B) NG, BTH3216(A,B) NG
Operator's Manual
BTH2616BLP/NG
Grill Information Center:
FREE HELP
BTH3216BLP/NG
FROM THE GRILL EXPERTS
Grand Hall is the expert on this product
and trained to help you with:
Assembly Questions
Ÿ
Grill Operation
Ÿ
Replacement of Damaged or Missing parts
Ÿ
visit www.grandhall.com or call:
1-800-474-5587
Monday - Friday 8:00am-4:30pm PST
IMPORTANT:
NOTE TO ASSEMBLER / INSTALLER:
Ÿ
Leave this manual with the consumer.
NOTE TO CONSUMER:
Ÿ
Keep this manual for future reference.
RECORD YOUR SERIAL #
Ÿ
__________________
(see silver CSA label on main body of grill)
BTH2616ALP/NG
(BTH2616B+UN2616ACT) (BTH3216B+UN3216ACT)
! !
Failure to comply with these instructions could
Ÿ
result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Whether this grill was assembled by you or
Ÿ
someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.
Use your grill at least 3 feet away from any
Ÿ
wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or
catch fire such as vinyl or wood siding, fences
and overhangs or sources of ignition including
pilot lights on water heaters and live electrical
appliances.
THIS GAS APPLIANCE IS DESIGNED FOR
Ÿ
OUTDOOR USE ONLY.
Never use your gas grill in a building, garage,
Ÿ
porch, shed, breezeway or any other enclosed
area.
Never obstruct the flow of ventilation air
Ÿ
around your gas grill housing.
Never disconnect the gas regulator or any gas
Ÿ
fitting while your grill is lit. A lit grill can ignite
leaking gas and cause a fire or explosion which
could result in property damage, personal injury
or death.
WARNING
Manual # P80151148A - Date:2015/11/16
BTH3216ALP/NG
Table of Contents
Primary Safety Warnings............................1-3
Pre-Assembly Instructions...............................3
Part Diagrams and Lists............................4-10
Assembly Instructions.................................10-14
Use & Care Instructions:
• Gas Safety and Leak Tests..............15-18
• Lighting Instructions and Light Operation..19
• Troubleshooting...........................................20
• Transformer Instructions.............................21
Cleaning and Maintenance.......................22-23
Cooking Guide..........................................A1-A4
Frequently Asked Questions..................A5-A6
Warranty...........................................Back Cover
!
•
This appliance, when installed, must be electrically grounded in accordance with local codes
or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1.
•
Keep any electrical supply cord and the fuel
supply hose away from any heated surfaces.
WARNING
!
! !
1.
Do not store or use gasoline or other
WARNING
flammable liquids or vapors in the
vicinity of this or any other
appliances.
An LP cylinder not connected for
2.
use shall not be stored in the vicinity
of this or any other appliance.
! !
LPG models must be used with Liquid Propane
•
Gas and the regulator assembly supplied.
Natural Gas models must be used with Natural
Gas only. Any attempt to convert the grill from
one fuel type to another is extremely hazardous
and will void the warranty.
Keep gas regulator hose away from hot grill sur-
•
faces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose prior to each use
for cuts, cracks, excessive wear or other damage.
If the hose appears damaged do not use the gas
grill. Call 1-800-474-5587 for a certified replacement hose.
WARNING
!
DANGER
If you smell gas:
Shut off gas to the appliance.
1.
2.
Extinguish any open flame.
Open lid.
3.
If odor continues, keep away from
4.
the appliance and immediately call
your gas supplier or your fire
department.
CSA label located on
the bowl rear panel.
California Proposition 65
•
!
Combustion byproducts produced when using this
product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Brass components on the grill, such as hose fittings,
propane cylinder valves (sold separately) and burner
valve stems, contain lead which is known to the State
of California to cause cancer, birth defects, or other
reproductive harm.
Never use charcoal or lighter fluid in this gas grill.
•
Failure to comply with these instructions could result
in a grease fire or explosion that could cause serious
bodily injury, death or property damage.
Before each use of your grill: Inspect the Grease Tray,
•
Grease Tray Heat Shield and inside of the Grill Bowl to
be sure there is no excessive grease and debris
buildup. Clean the Grease Tray, Grease Tray Heat
Shield and inside of the Grill Bowl frequently to eliminate grease/debris build-up and to prevent grease
fires. Failure to comply with these instructions could
result in a grease fire and even a subsequent explosion that could cause serious bodily injury, death or
property damage.
! !
Never cover or wrap the Cooking Grids, bottom of
the Grill Bowl, Grease Tray with aluminum foil or
any other material that will absorb grease.
2
WARNING
Pre-Assembly Instructions For Your Safety
! !
Failure to comply with these instructions may result
in a hazardous situation which, if not avoided, may
result in injury.
Spiders and small insects can spin webs and nest
in the grill Burner Tubes during transit and warehousing which can lead to a gas flow obstruction
resulting in a fire in and around the Burner Tubes.
This type of "FLASHBACK FIRE" can cause serious
grill damage and create an unsafe operating condition for the user.
To reduce the chance of FLASHBACK FIRE
you must clean the Burner Tubes as follows
before initial use. Also do this at least once a
month in summer and fall or whenever spiders are
active in your area, and if your grill has not been
used for an extended period of time.
CAUTION
PRE-ASSEMBLY
Read and perform the following pre-assembly instructions:
Tools Required for Assembly:
Protective work gloves
•
Protective eyewear
•
Phillips head screwdriver
•
You will need assistance from another person to handle
the grill head and other large, heavy parts.
Open lid of shipping carton. Remove top sheet of
cardboard and packing materials. Lay cardboard sheet
on floor and use as a work surface to protect floor and
grill parts from scratches.
You may slice the carton front corners with a utility knife
to lay open the carton front panel. This allows you to
raise the Lid and remove the components packed inside,
making it easier to lift.
Remove the screws from the rear of each Main Burner
1.
using a Phillips head screwdriver or wrench.
Carefully lift each Burner up and away from the Gas
2.
Valve Orifice.
Check and clean Burner/Venturi Tubes for insects
3.
and insect nests. A clogged tube can lead to a fire
beneath the grill.
Refer to the figure below and perform one of these
4.
3 cleaning methods:
METHOD 1: Bend a stiff wire or wire coat hanger
into a small hook as shown and run the hook
through the Burner Tube and inside the Burner
several times to remove debris.
TO CLEAN BURNER TUBE,
INSERT HOOK
HERE
9
METHOD 2: Use a bottle brush with a flexible
handle and run the brush through the Burner
Tube and inside the Burner several times to
remove any debris.
Burner Port
Burner Tube
Foot
Use the Hardware and Part Diagrams to ensure all items
are included and free of damage.
Do not throw away the bags of hardware that are included with boxed parts. These are required for assembly.
Do not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts when
you unpack the shipping box or you have questions during the assembly process call 1-800-474-5587 M-F 8AM4:30PM PST for assistance.
Grill Installation Codes
The installation must conform with local codes or, in the
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2.
WARNING: Grease can get very hot. Always handle the Grease
Tray with a flame retardant BBQ mitt. Before removing the
Tray, always be sure that the grill has properly cooled. Be
aware that the Tray does contain grease and be extremely
careful when removing the Tray to prevent spillage. Failure to
follow these instructions could cause serious bodily injury or
property damage.
METHOD 3: Use an air hose to force air through
each Burner Tube. The forced air should pass
debris or obstructions through the Burner and out
the Ports.
For safe operation ensure the Gas Valve Assembly Orifice is inside the Burner Tube before using
your grill. (See figure). If the Orifice is not inside
the Burner Tube, lighting the Burner may cause
explosion and/or fire resulting in serious bodily
injury and/or property damage.
Gas Valve Assembly
Orifice
Burner Tube
!
When using electrical appliances, basic safety
precautions should always be used.
CAUTION
WARNING
3
!
Hardware Parts List for Models BTH2616BLP/NG & BTH3216BLP/NG
Install the Tank Tray Set onto the Bottom Panel (LPG
Model Only)
PART # PART DESCRIPTION QTY PURPOSE OF PART
P06013018C Hardware Pack 1 For use in assembly of Models BTH3216B, BTH2616B
S182G03061 Pan Head Screw 3/16" x 3/8" 2 Install the Transformer Bracket(For BTH3216B Only)
S182G03061 Pan Head Screw 3/16" x 3/8" 2 Install the Bracket with LP Regulator (LPG Model Only)
S182G03061 Pan Head Screw 3/16" x 3/8" 3
AA Battery 1
Hardware Diagram for Models BTH2616BLP/NG & BTH3216BLP/NG
Pan Head Screw 3/16"x3/8"
Qty. 5 (For Model BTH2616BLP)
Qty. 7 (For Models BTH3216BLP)
Qty. 2 (For Models BTH3216BNG)
Part # S182G03061
4
Parts Diagram for Models BTH2616BLP/NG
1
2a
2b
3
5
6
7
19
18
17
16
36
14
15
35
13
34
10
31
33
14
32
11
12
24
25
31
29
4
20
6
8
21
9
22
23
27
30
9
26
28
38
37
41
42
39
43
40
5
Parts List for Model BTH2616BLP/NG
KEY DESTRIPTION PART# QTY.
1
2a
2b
3 Lid Handle Bracket, Left P00307052E 1
4 Lid Handle Bracket, Right P00308052E 1
5 Lid Handle P00215041H 1
6 Protective Pad P05518002I 4
7 Lid Assembly Bracket, Left P033200074 1
8 Lid Assembly Bracket, Right P033200084 1
9 Lid Hinge with Nut P05501136L 2
10 Lid Trim Plate Bracket P03318007A 2
11 Lid Assembly Reinforce Bracket, Left P033180084 1
12 Lid Assembly Reinforce Bracket, Right P033180094 1
13 Lid Trim Plate P0011464A4 1
14 Warming Rack Bracket P01529003J 2
15 Warming Rack P01514023B 1
16 Cooking Grid P016060404 2
17
18
19 Trim Panel, Rear P075150294 1
20 Bowl Side Panel, Rear/Upper P0075823B4 1
21 Bowl Side Panel, Rear/Lower P0073759F4 1
22 Burner Bracket P022080274 1
23 Bowl Rear Panel Assembly P0077901B4 1
24 Bowl Front Panel P0076318B4 1
25 Bowl Side Panel, Left P007613664 1
26 Bowl Side Panel, Right P007623564 1
27 Bowl Side Trim Plate, Left / Upper P0078101R4 1
28 Bowl Side Trim Plate, Right / Upper P0078201R4 1
29 Bowl Side Trim Plate, Left / Lower P0078301R4 1
30 Bowl Side Trim Plate, Right / Lower P0078401R4 1
31 Grease Shield P069021424 2
32 Electric Wires Set/Electrode P02615195A 1
33 Gas Collector Box with Electrode P02608059C 2
34
35 Bowl Front Trim Plate Assembly P0291389F4 1
36 Control Panel P029159034 1
37
38 Control Knob for Main Burner PO3435025U 3
39 Electric Ignitor P02502252C 1
40 Grease Tray Heat Shield P069040674 1
Gas Valve/Manifold Assembly (LPG) Y0060846 1
Gas Valve/Manifold Assembly (NG) Y0060847 1
Lid Assembly
Temperature Gauge
Temperature Gauge Seat
Flame Tamer with Ceramic
Burner/Main
Control Knob Seat
P0014645A4 1
P00601551A 1
P00614031A 1
P01720041A 3
P02003059B 3
P03415014A 3
6
Parts List for Model BTH2616BLP/NG
KEY DESTRIPTION PART# QTY.
41 Grease Tray Handle P0272017C4 1
42 Grease Tray P027179234 1
43 Grease Tray Slide Set P05516140M 1
44 Lighting Stick P05507140M 1
45 Regulator Hose Connector(LPG) P03901056C 1
46 Regulator With Hose(LPG) P03635005A 1
47 Regulator With Connector (NG) P03614005C 1
48 Tank Tray Set (LPG) Y0340055 1
Hardware Pack
Operator's Manual P80151148A 1
P06013018C
1
7
Parts Diagram for Model BTH3216BLP/NG
1
2a
2b
3
5
6
7
19
18
17
42
16
41
40
39
14
15
38
37
13
36a
34
14
10
36b
46
10
11
45
28
12
27
35
34
26
30
20
19
20
9
29
31
33
49
4
8
6
21
9
22
23
24
25
32
44
43
48
50
47
51
54
55
8
Parts List for Model BTH3216BLP/NG
KEY
1
2a
2b
DESTRIPTION PART#
Lid Assembly
Temperature Gauge
Temperature Gauge Seat
P0014760A4
P00601551A
P00614031A
3 Lid Handle Bracket, Left P00307052E
4 Lid Handle Bracket, Right P00308052E
5 Lid Handle P00215039H
6 Protective Pad P05518002I
7 Lid Assembly Bracket, Left P033200074
8 Lid Assembly Bracket, Right P033200084
9 Lid Hinge with Nut P05501136L
10 Lid Trim Plate Bracket P03318007A
11 Lid Assembly Reinforce Bracket, Left P033180084
12 Lid Assembly Reinforce Bracket, Right P033180094
13 Lid Trim Plate P0011465A4
14 Warming Rack Bracket P01529003J
15 Warming Rack P01515032B
16 Cooking Grid P01606041B
17
Flame Tamer with Ceramic
P01720041A
18 Burner/Main P02003059B
19 Lamp Cover P053520134 2
20 Lamp Assembly P05352028B
21 Bowl Side Panel, Rear/Upper P0075824B4
22 Trim Panel, Rear P075150294
23 Bowl Side Panel, Rear / Lower P0073760F4
24 Burner Bracket P022043774
25 Crosslight Channel P02212405A
26 Bowl Rear Panel Assembly P0078001B4
27 Bowl Front Panel P0076319B4
28 Bowl Side Panel, Left P007613664
29 Bowl Side Panel, Right P007623564
30 Bowl Side Trim Plate, Left / Upper P0078101R4
31 Bowl Side Trim Plate, Right / Upper P0078201R4
32 Bowl Side Trim Plate, Left / Lower P0078301R4
33 Bowl Side Trim Plate, Right / Lower P0078401R4
34 Grease Shield P069021424
35 Electric Wires Set P02615195A
36a Gas Collector Box with Electrode P02608059C
36b Gas Collector Box with Electrode P02608060A
37
Gas Valve/Manifold Assembly (LPG) Y0060848
Gas Valve/Manifold Assembly (NG) Y0060849
QTY.
1
1
1
1
1
1
4
1
1
2
2
1
1
1
2
1
4
4
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
9
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