Grand Hall Bth3210lng, Bth3210llp, Bth2610ang, Bth2610alp Owner's Manual
Operator's Manual
By Barbeques Galore.
R
Liquid Propane Gas (LPG) Grill
Models BTH2610ALP, BTH3210LLP
Natural Gas (NG ) Grill
Models BTH2610ANG, BTH3210LNG
BTH2610ALP/NG
BTH3210LLP/NG
Grill Information Center:
FREE HELP
FROM THE GRILL EXPERTS
Grand Hall is the expert on this product
and trained to help you with:
Assembly Questions
Ÿ
Grill Operation
Ÿ
Replacement of Damaged or Missing parts
Ÿ
visit www.grandhall.com or call:
1-877-934-7455
Monday - Friday 8:00am-4:30pm CST
IMPORTANT:
NOTE TO ASSEMBLER / INSTALLER:
Ÿ
Leave this manual with the consumer.
NOTE TO CONSUMER:
Ÿ
Keep this manual for future reference.
RECORD YOUR SERIAL #
Ÿ
__________________
(see silver CSA label on main body of grill)
! !
Failure to comply with these instructions could
Ÿ
result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Whether this grill was assembled by you or
Ÿ
someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.
Use your grill at least 3 feet away from any
Ÿ
wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or
catch fire such as vinyl or wood siding, fences
and overhangs or sources of ignition including
pilot lights on water heaters and live electrical
appliances.
THIS GAS APPLIANCE IS DESIGNED FOR OUT-
Ÿ
DOOR USE ONLY.
Never use your gas grill in a garage, porch,
Ÿ
shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air
Ÿ
around your gas grill housing.
Never disconnect the gas regulator or any gas
Ÿ
fitting while your grill is lit. A lit grill can ignite
leaking gas and cause a fire or explosion which
could result in property damage, personal injury
or death.
WARNING
Manual # P80151106A - Date:2010/04/12
Table of Contents
Primary Safety Warnings............................1-3
Pre-Assembly Instructions................................3
Part Diagrams and Lists............................4-11
Assembly Instructions.................................12-15
Use & Care Instructions:
• Gas Safety and Leak Tests..............16-18
• Natural Gas Connection............................19
• Lighting Instructions...................................20
• Troubleshooting...........................................21
Cleaning and Maintenance.......................23-24
Cooking Guide..........................................A1-A4
Frequently Asked Questions..................A5-A6
Repair Protection Agreements.....................A8
!
•
This appliance, when installed, must be electrically grounded in accordance with local codes
or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1.
•
Keep any electrical supply cord and the fuel
supply hose away from any heated surfaces.
WARNING
!
! !
1.
Do not store or use gasoline or other
WARNING
flammable liquids or vapors in the
vicinity of this or any other appliances.
An LP cylinder not connected for
2.
use shall not be stored in the vicinity
of this or any other appliance.
! !
LPG models must be used with Liquid Propane
•
Gas and the regulator assembly supplied. Natural
Gas models must be used with Natural Gas only.
Any attempt to convert the grill from one fuel type
to another is extremely hazardous and will void the
warranty.
Keep gas regulator hose away from hot grill
•
surfaces and dripping grease. Avoid unnecessary
twisting of hose. Visually inspect hose prior to
each use for cuts, cracks, excessive wear or other
damage. If the hose appears damaged do not use
the gas grill. Call 1-877-934-7455 for a certified
replacement hose.
WARNING
!
DANGER
If you smell gas:
Shut off gas to the appliance.
1.
Extinguish any open flame.
2.
Open lid.
3.
If odor continues, keep away from
4.
the appliance and immediately call
your gas supplier or your fire
department.
CSA label located
on the Rear Bowl
Panel of the grill.
California Proposition 65
•
Combustion byproducts produced when using this
!
product contain chemicals known to the State of
California to cause cancer, birth defects, or other
reproductive harm.
Brass components on the grill, such as hose fittings,
propane cylinder valves (sold separately) and burner
valve stems, contain lead which is known to the State
of California to cause cancer, birth defects, or other
reproductive harm.
Never use charcoal or lighter fluid in this gas grill.
•
Failure to comply with these instructions could result
in a grease fire or explosion that could cause serious
bodily injury, death or property damage.
The Grease Tray must be visually inspected before
•
each grill use. Remove any grease and wash Grease
Tray with a mild soap and warm water solution.
Failure to comply with these instructions could
result in a grease fire or explosion that could cause
serious bodily injury, death or property damage.
2
Pre-Assembly Instructions For Your Safety
! !
Failure to comply with these instructions may result
in a hazardous situation which, if not avoided, may
result in injury.
Spiders and small insects can spin webs and nest
in the grill Burner Tubes during transit and warehousing which can lead to a gas flow obstruction
resulting in a fire in and around the Burner Tubes.
This type of "FLASHBACK FIRE" can cause serious
grill damage and create an unsafe operating condition for the user.
To reduce the chance of FLASHBACK FIRE
you must clean the Burner Tubes as follows
before initial use. Also do this at least once a
month in summer and fall or whenever spiders are
active in your area, and if your grill has not been
used for an extended period of time.
CAUTION
PRE-ASSEMBLY
Read and perform the following pre-assembly instructions:
Tools Required for Assembly:
protective work gloves
•
protective eyewear
•
Phillips Head Screwdriver
•
You will need assistance from 2 people to handle the
grill head and other large, heavy parts.
Open lid of shipping carton. Remove top sheet of
cardboard and packing materials. Lay cardboard sheet
on floor and use as a work surface to protect floor and
grill parts from scratches.
You may slice the carton front corners with a utility knife
to lay open the carton front panel. This allows you to
raise the Lid and remove the components packed inside, making it easier to lift.
Remove the screws from the rear of each Main Burner
1.
using a Phillips Head Screwdriver.
Carefully lift each Burner up and away from the Gas
2.
Valve Orifice.
Check and clean Burner/Venturi Tubes for insects and
3.
insect nests. A clogged tube can lead to a fire beneath
the grill.
Refer to the figure below and perform one of these
4.
3 cleaning methods:
METHOD 1: Bend a stiff wire or wire coat hanger
into a small hook as shown and run the hook
through the Burner Tube and inside the Burner
several times to remove debris.
TO CLEAN BURNER TUBE,
INSERT HOOK
HERE
9
METHOD 2: Use a bottle brush with a flexible handle
and run the brush through the Burner Tube and
inside the Burner several times to remove any
debris.
METHOD 3: Use an air hose to force air through
each Burner Tube. The forced air should pass
debris or obstructions through the Burner and out
the Ports.
For safe operation ensure the Gas Valve Assembly Orifice is inside the Burner Tube before using
your grill. (See figure) If the Orifice is not inside
the Burner Tube, lighting the Burner may cause
explosion and/or fire resulting in serious bodily
injury and/or property damage.
Burner Port
Burner Tube
Foot
Use the Hardware and Part Diagrams to ensure all items
are included and free of damage.
Do not throw away the bags of hardware that are included with boxed parts. These are required for assembly.
Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when you
unpack the shipping box or you have questions during
the assembly process call 1-877-934-7455 M-F 8AM4:30PM CST for assistance.
Grill Installation Codes
The installation must conform with local codes or, in the
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propance
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2.
WARNING: Grease can get very hot. Always handle the Grease
Tray with a flame retardant BBQ mitt. Before removing the
Tray, always be sure that the grill has properly cooled. Be
aware that the Tray does contain grease and be extremely
careful when removing the Tray to prevent spillage. Failure
to follow these instructions could cause serious bodily injury
or property damage.
!
When using electrical appliances, basic safety
precautions should always be used.
CAUTION
WARNING
!
Gas Valve Assembly
Orifice
Burner Tube
3
Hardware Parts List for Models BTH2610ALP
Already installed on the Tank Holder
PART # PART DESCRIPTION QTY PURPOSE OF PART
P06030016A Hardware Pack 1 For use in assembly BTH2610ALP
S112G0306A Phillips Head Screw 3/16"x3/8" 2
S313G0306A Flange Nut 3/16" 2
S112G0306B Phillips Head Screw 3/16"x3/8" 4
S313G0306B Flange Nut 3/16" 4
Install the LP Regulator Bracket
Install the Tank Holder Brackets
S233G04084 Wing Bolt 1/4"x1/2" 1 Install Tank Holder Assembly
Hardware Diagram for Models BTH2610ALP
Phillips Head Screw
3/16"x3/8"
Qty. 2
Part # S112G0306A
For Installing the Tank Holder Assembly
(Already installed in Tank Holder Assembly)
Wing Bolt 1/4"x1/2"
Qty. 1
Part # S233G04084
*One Battery/AA included in the Hardware Pack
Phillips Head Screw
3/16"x3/8"
Qty. 4
Part # S112G0306B
Flange Nut 3/16"
Qty. 2
Part # S313G0306A
Flange Nut 3/16"
Qty. 4
Part # S313G0306B
Hardware Pack for Model BTH2610ANG
PART # PART DESCRIPTION QTY PURPOSE OF PART
P06030017A Hardware Pack 1 For use in assembly for Models BTH2610ANG
S112G03041
S112G03081
S313G03051
Phillips Head Screw 3/16"x1/4" 2
Phillips Head Screw 3/16"x1/2" 3
Flange Nut 3/16" 3
Install the NG Regulator
Install NG Regulator Bracket
Phillips Head Screw
3/16"x1/4"
Qty. 2
Part # S112G03041
*One Battery/AA included in the Hardware Pack
Hardware Diagram for Models BTH2610ANG
Phillips Head Screw
3/16"x1/2"
Qty. 3
Part # S112G03081
4
Flange Nut 3/16"
Qty. 3
Part # S313G03051
Hardware Parts List for Models BTH3210LLP
Already installed on the Tank Holder
PART # PART DESCRIPTION QTY PURPOSE OF PART
P06030018A Hardware Pack 1 For use in assembly for BTH3210LLP
S112G0306A Phillips Head Screw 3/16"x3/8" 2
S313G0306A Flange Nut 3/16" 2
S112G0306B Phillips Head Screw 3/16"x3/8" 4
S313G0306B Flange Nut 3/16" 4
Install the LP Regulator Bracket
Install the Tank Holder Brackets
S233G04084 Wing Bolt 1/4"x1/2" 1 Install Tank Holder Assembly
Hardware Diagram for Models BTH3210LLP
Phillips Head Screw
3/16"x3/8"
Qty. 2
Part # S112G0306A
For Installing the Tank Holder Assembly
(Already installed in Tank Holder Assembly)
Wing Bolt 1/4"x1/2"
Qty. 1
Part # S233G04084
*One Battery/AA included in the Hardware Pack
Phillips Head Screw
3/16"x3/8"
Qty. 4
Part # S112G0306B
Flange Nut 3/16"
Qty. 2
Part # S313G0306A
Flange Nut 3/16"
Qty. 4
Part # S313G0306B
Hardware Parts List for Model BTH3210LNG
PART # PART DESCRIPTION QTY PURPOSE OF PART
P06030019A Hardware Pack 1 For use in assembly for BTH3210LNG
S112G03041
S112G03081
S313G03051
Phillips Head Screw 3/16"x1/4" 2
Phillips Head Screw 3/16"x1/2" 3
Flange Nut 3/16" 3
Install the NG Regulator
Install NG Regulator Bracket
Phillips Head Screw
3/16"x1/4"
Qty. 2
Part # S112G03041
*One Battery/AA included in the Hardware Pack
Hardware Diagram for Model BTH3210LNG
Phillips Head Screw
3/16"x1/2"
Qty. 3
Part # S112G03081
5
Flange Nut 3/16"
Qty. 3
Part # S313G03051
4
1
51
Parts Diagram for Models BTH2610ALP/NG
16
17
2
3
4
6
5
7
8
9
10
11
33
32
31
27A
44
45
41
43
42
30
22
24
26
27B
28
29
46
48
49
12
13
38
37
25
23
40A
36
20
50
14
35
34
15
19
39
40B
18
21
47
6
Parts List for Model BTH2610ALP/NG
KEY DESCRIPTION PART# QTY
1 Lid Assembly P0014631M4 1
2 Temperature Gauge P00601071A 1
3 Lid Handle Bracket P00309026E 2
4 Protective Pad P05518002I 4
5 Lid Handle P00219007M 1
6 Lid Handle Heat Insulating Spacer P06801035A 2
7 Cooking Rack/Secondary P01505031E 1
8 Cooking Grid P01615043F 2
9 Flame Tamer/Ceramic Support P01720040B 3
10 Flame Tamer/Ceramic P01801005A 39
11 Flame Tamer/Ceramic Support Bracket P03333006C 4
12 Burner Bracket Assembly P022080144 1
13 Burner/Main P02003003B 3
14 Control Knob Seat P03415014S 3
15 E. I. Protector P03328048Q 1
16 Bowl Trim Bracket, Rear P07901044A 1
17
18 Grease Tray Heat Shield P06903048B 1
19 Grease Tray Assembly Y0270025 1
20 Bowl Bracket, Left P01301014B 1
21 Bowl Bracket, Right P01302014B 1
22 Grease Tray Heat Shield, Lower P06903050M 1
23
24 Bowl Heat Shield, Upper P069040534 1
25 Tank Holder Bracket, Left (LPG) P03304055F 1
26 Bowl Side Panel, Right P0072199P4 1
27A Bowl Trim Bracket, Left P07901041A 1
27B Bowl Trim Bracket, Right P07901042A 1
28 Grease Draining Plate P06902017C 2
29 Bowl Trim Bracket, Front P07901043A 2
30 Lighting Tube P05507142A 1
31 Extension Fitting for Manifold P03902029A 1
32 Gas Valve/Manifold Extension P05005482G 1
33 Extension Tube P03720003A 1
34 Control Knob P03411503L 3
35 Spring P05504021A 3
36 Electric Ignitor, 4-Port P02502244C 1
37 Tank Holder Assembly (LPG) P05358003T 1
38 Regulator with Hose (LPG) P03601045A 1
39 Bracket for NG Regulator (NG) P033040544 1
40A NG Regulator (NG) P03614009B 1
40B Regulator Hose (NG) P03705092F 1
41 Bowl Side Panel, Left P0072099P4 1
42 Bowl Side Panel, Rear P0075807D4 1
43 Bowl Side Panel, Front P0073886D4 1
44
45 Electrode Wire Set P02616069A 1
46
47 Hose, 12 ft (NG) P03703001A 1
48 Control Panel, Upper P02913571I 1
49 Control Panel Heat Shield P069190054 1
Bowl Panel, Rear/Upper (LPG) P020110704 1
Bowl Panel, Rear/Upper (NG) P020110714 1
Tank Holder Bracket, Right (LPG) P03304056F 1
Gas Collector Box with Electrode
Gas Valve/Manifold Assembly (LPG) Y0060731 1
Gas Valve/Manifold Assembly (NG) Y0060732 1
P02609015B 3
7
Parts List for Models BTH2610ALP/NG
KEY DESCRIPTION PART# QTY
50 Control Panel, Lower P0291358IX 1
51 Lid Hinge P05501020A 2
Hardware Pack (LPG)
Hardware Pack (NG)
Operator's Manual
P06030016A
P06030017A
P80151106A
1
1
1
8
4
1
51
2
Parts Diagram for Models BTH3210LLP/NG
16
17
3
4
6
5
7
8
9
10
11
12
29
32
27A
31
33
L4
L3
41
43
20
42
19
45
44
L6
L2
22
24
26
27B
28
30
18
21
13
L1
37
25
23
46
48
49
50
14
35
34
36
38
39
47
L5
15
9
40A
40B
Parts List for Models BTH3210LLP/NG
KEY DESCRIPTION PART# QTY
1 Lid Assembly P0015406M4 1
2 Temperature Gauge P00601071A 1
3 Lid Handle Bracket P00309026E 2
4 Protective Pad P05518002I 4
5 Lid Handle P00219008M 1
6 Lid Handle Heat Insulating Spacer P06801035A 2
7 Cooking Rack/Secondary P01515029E 1
8 Cooking Grid P01615042F 3
9 Flame Tamer/Ceramic Support P01720040B 4
10 Flame Tamer/Ceramic P01801005A 52
11 Flame Tamer/Ceramic Support Bracket P03333006C 4
12 Burner Bracket Assembly P022092244 1
13 Burner/Main P02003003B 4
14 Control Knob Seat P03415014S 4
15 E.I. Protector P03328048Q 1
16 Bowl Trim Bracket, Rear P07901040A 1
17 Bowl Wind Shield, Rear P069060874 1
18 Grease Tray Heat Shield P06903048B 1
19 Grease Tray Assembly Y0270024 1
20 Bowl Bracket, Left P01301014B 1
21 Bowl Bracket, Right P01302014B 1
22 Grease Tray Heat Shield, Lower P06903050M 1
23
24 Bowl Heat Shield, Upper P069040524 1
25 Tank Holder Bracket, Left (LPG) P03304055F 1
26 Bowl Side Panel, Right P0072199P4 1
27A Bowl Trim Bracket, Left P07901041A 1
27B Bowl Trim Bracket, Right P07901042A 1
28 Grease Draining Plate P06902017C 2
29 Bowl Trim Bracket, Front P07901043A 2
30 Lighting Tube P05507141A 1
31 Extension Fitting for Manifold P03902029A 1
32 Gas Valve/Manifold Extension P05005482G 1
33 Extension Tube P03720003A 1
34 Control Knob P03411503L 4
35 Spring P05504021A 4
36 Electric Ignitor, 4-Port P02502244C 1
37 Tank Holder Assembly (LPG) P05358003T 1
38 Regulator with Hose (LPG) P03601045A 1
39 Bracket for NG Regulator P033040544 1
40A NG Regulator (NG) P03614009B 1
40B Regulator Hose (NG) P03705092F 1
41 Bowl Side Panel, Left P0072099P4 1
42 Bowl Side Panel, Rear P0075806D4 1
43 Bowl Side Panel, Front P0073885D4 1
44
45 Electrode Wire Set P02616068A 1
46
Tank Holder Bracket, Right (LPG) P03304056F 1
Gas Collector Box with Electrode
Gas Valve/Manifold Assembly (LPG) Y0060729 1
Gas Valve/Manifold Assembly (NG) Y0060730 1
P02609015B 4
10
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