Grand Hall Bte3211ang, Bte3211alp, Bte3811ang, Bte3811alp Owner's Manual

Operator's Manual
By Barbeques Galore.
R
Liquid Propane Gas (LPG) Grill
Models BTE3211ALP, BTE3811ALP
Natural Gas (NG ) Grill
Models BTE3211ANG, BTE3811ANG
BTE3211ALP/NG BTE3811ALP/NG
Grill Information Center:
FREE HELP
FROM THE GRILL EXPERTS
Grand Hall is the expert on this product and trained to help you with:
Assembly Questions
Ÿ
Grill Operation
Ÿ
Replacement of Damaged or Missing parts
Ÿ
visit www.grandhall.com or call: 1-877-934-7455
Monday - Friday 8:00am-4:30pm CST
IMPORTANT:
NOTE TO ASSEMBLER / INSTALLER:
Ÿ
Leave this manual with the consumer.
NOTE TO CONSUMER:
Ÿ
Keep this manual for future reference.
RECORD YOUR SERIAL #
Ÿ
__________________ (see silver CSA label on main body of grill)
! !
Failure to comply with these instructions could
Ÿ
result in a fire or explosion that could cause serious bodily injury, death or property damage. Whether this grill was assembled by you or
Ÿ
someone else, you must read this entire manual before using your grill to ensure the grill is properly assembled, installed and maintained.
Ÿ
wall or surface. Use your grill at least 3 feet away from combustible objects that can melt or
catch fire such as vinyl or wood siding, fences and overhangs or sources of ignition including pilot lights on water heaters and live electrical appliances. THIS GAS APPLIANCE IS DESIGNED FOR OUT-
Ÿ
DOOR USE ONLY. Never use this gas appliance on a balcony, deck,
Ÿ
or patio above the ground floor of your home. Never use your gas grill in a garage, porch,
Ÿ
shed, breezeway or any other enclosed area. Never obstruct the flow of ventilation air
Ÿ
around your gas grill housing. Never disconnect the gas regulator or any gas fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury or death.
WARNING
Manual # P80151126A - Date:2011/ 01/14
Table of Contents
Primary Safety Warnings............................1-3
Pre-Assembly Instructions...............................3
Part Diagrams and Lists............................4-12
Grill Assembly Instructions.......................13-16
Use & Care Instructions:
Gas Safety and Leak Tests................17-19
Natural Gas Connection...............................20
Lighting Instructions......................................21
Troubleshooting..............................................22
Rotisserie Instructions...........................23-25
Cleaning and Maintenance.......................26-27
Cooking Guide..........................................A1-A4
Frequently Asked Questions..................A5-A6
Repair Protection Agreements......Back Cover
!
This appliance, when installed, must be electri­cally grounded in accordance with local codes or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
!
If you smell gas:
1.
2.
3.
4.
WARNING
DANGER
!
!
Shut off gas to the appliance. Extinguish any open flame. Open lid. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
CSA label located on the Rear Bowl Panel of the grill.
! !
1.
Do not store or use gasoline or other
WARNING
flammable liquids or vapors in the vicinity of this or any other appli­ances. An LP cylinder not connected for
2.
use shall not be stored in the vicinity of this or any other appliance.
! !
LPG models must be used with Liquid Propane
Gas and the regulator assembly supplied. Natural Gas models must be used with Natural Gas only. Any attempt to convert the grill from one fuel type to another is extremely hazardous and will void the warranty.
Keep gas regulator hose away from hot grill
surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call 1-877-934-7455 for a certified replacement hose.
California Proposition 65
Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Brass components on the grill, such as hose fittings,
propane cylinder valves (sold separately) and burner valve stems, contain lead which is known to the State of California to cause cancer, birth defects, or other reproductive harm.
Never use charcoal or lighter fluid in this gas grill.
Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.
The Grease Tray must be visually inspected before
each grill use. Remove any grease and wash Grease Tray with a mild soap and warm water solution.
Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.
WARNING
! !
Never cover or wrap the Cooking Grids, bottom of the Grill Bowl, or Grease Tray with aluminum foil or any other material that will absorb grease.
2
WARNING
Pre-Assembly Instructions For Your Safety
! !
Failure to comply with these instructions may result in a hazardous situation which, if not avoided, may result in injury.
Spiders and small insects can spin webs and nest in the grill Burner Tubes during transit and ware­housing which can lead to a gas flow obstruction resulting in a fire in and around the Burner Tubes. This type of "FLASHBACK FIRE" can cause serious grill damage and create an unsafe operating con­dition for the user.
To reduce the chance of FLASHBACK FIRE you must clean the Burner Tubes as follows before initial use. Also do this at least once a
month in summer and fall or whenever spiders are active in your area, and if your grill has not been used for an extended period of time.
CAUTION
PRE-ASSEMBLY
Read and perform the following pre-assembly instruc­tions:
Tools Required for Assembly:
protective work gloves
protective eyewear
Phillips Head Screwdriver
You will need assistance from 2 people to handle the grill head and other large, heavy parts.
Open lid of shipping carton. Remove top sheet of cardboard and packing materials. Lay cardboard sheet on floor and use as a work surface to protect floor and grill parts from scratches.
You may slice the carton front corners with a utility knife to lay open the carton front panel. This allows you to raise the Lid and remove the components packed in­side, making it easier to lift.
Remove the screws from the rear of each Main Burner
1. using a Phillips Head Screwdriver or a Wrench.
Carefully lift each Burner up and away from the Gas
2. Valve Orifice.
Check and clean Burner/Venturi Tubes for insects
3. and insect nests. A clogged tube can lead to a fire beneath the grill.
Refer to the figure below and perform one of these
4. 3 cleaning methods:
METHOD 1: Bend a stiff wire or wire coat hanger into a small hook as shown and run the hook through the Burner Tube and inside the Burner several times to remove debris.
TO CLEAN BURNER TUBE, INSERT HOOK HERE
9
METHOD 2: Use a bottle brush with a flexible handle and run the brush through the Burner Tube and inside the Burner several times to remove any debris.
METHOD 3: Use an air hose to force air through each Burner Tube. The forced air should pass debris or obstructions through the Burner and out the Ports.
For safe operation ensure the Gas Valve Assem­bly Orifice is inside the Burner Tube before using your grill. (See figure) If the Orifice is not inside the Burner Tube, lighting the Burner may cause explosion and/or fire resulting in serious bodily injury and/or property damage.
Burner Port
Burner Tube
Foot
Use the Hardware and Part Diagrams to ensure all items are included and free of damage.
Do not throw away the bags of hardware that are in­cluded with boxed parts. These are required for assem­bly.
Do not assemble or operate the grill if it appears dam­aged. If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process call 1-877-934-7455 M-F 8AM­4:30PM CST for assistance.
Grill Installation Codes
The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane. Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.
WARNING: Grease can get very hot. Always handle the Grease Tray with a flame retardant BBQ mitt. Before removing the Tray, always be sure that the grill has properly cooled. Be aware that the Tray does contain grease and be extremely careful when removing the Tray to prevent spillage. Failure to follow these instructions could cause serious bodily injury or property damage.
!
When using electrical appliances, basic safety precautions should always be used.
CAUTION
WARNING
!
Gas Valve Assembly
Orifice
Burner Tube
3
Hardware Parts List for Models BTE3211ALP
Already installed on the Tank Holder
PART # PART DESCRIPTION QTY PURPOSE OF PART
P06030016A Hardware Pack 1 For use in assembly BTE3211ALP S112G0306A Phillips Head Screw 3/16"x3/8" 2 S313G0306A Flange Nut 3/16" 2 S112G0306B Phillips Head Screw 3/16"x3/8" 4 S313G0306B Flange Nut 3/16" 4
Install the LP Regulator Bracket
Install the Tank Holder Brackets
S233G04084 Wing Bolt 1/4"x1/2" 1 Install Tank Holder Assembly
Hardware Diagram for Models BTE3211ALP
Phillips Head Screw 3/16"x3/8" Qty. 2 Part # S112G0306A
For Installing the Tank Holder Assembly (Already installed in Tank Holder Assembly)
Wing Bolt 1/4"x1/2" Qty. 1 Part # S233G04084
*One Battery/AA included in the Hardware Pack
Phillips Head Screw 3/16"x3/8" Qty. 4 Part # S112G0306B
Flange Nut 3/16" Qty. 2 Part # S313G0306A
Flange Nut 3/16" Qty. 4 Part # S313G0306B
Hardware Pack for Model BTE3211ANG
PART # PART DESCRIPTION QTY PURPOSE OF PART
P06030017A Hardware Pack 1 For use in assembly for Models BTE3211ANG
S112G03041 S112G03081 S313G03051
Phillips Head Screw 3/16"x1/4" 2 Phillips Head Screw 3/16"x1/2" 3 Flange Nut 3/16" 3
Install the NG Regulator Install NG Regulator Bracket
Phillips Head Screw 3/16"x1/4" Qty. 2 Part # S112G03041
*One Battery/AA included in the Hardware Pack
Hardware Diagram for Models BTE3211ANG
Phillips Head Screw 3/16"x1/2" Qty. 3 Part # S112G03081
4
Flange Nut 3/16" Qty. 3 Part # S313G03051
Hardware Parts List for Models BTE3811ALP
Already installed on the Tank Holder
PART # PART DESCRIPTION QTY PURPOSE OF PART
P06030018A Hardware Pack 1 For use in assembly for BTE3811ALP S112G0306A Phillips Head Screw 3/16"x3/8" 2 S313G0306A Flange Nut 3/16" 2 S112G0306B Phillips Head Screw 3/16"x3/8" 4 S313G0306B Flange Nut 3/16" 4
Install the LP Regulator Bracket
Install the Tank Holder Brackets
S233G04084 Wing Bolt 1/4"x1/2" 1 Install Tank Holder Assembly
Hardware Diagram for Models BTE3811ALP
Phillips Head Screw 3/16"x3/8" Qty. 2 Part # S112G0306A
For Installing the Tank Holder Assembly (Already installed in Tank Holder Assembly)
Wing Bolt 1/4"x1/2" Qty. 1 Part # S233G04084
*One Battery/AA included in the Hardware Pack
Phillips Head Screw 3/16"x3/8" Qty. 4 Part # S112G0306B
Flange Nut 3/16" Qty. 2 Part # S313G0306A
Flange Nut 3/16" Qty. 4 Part # S313G0306B
Hardware Parts List for Model BTE3811ANG
PART # PART DESCRIPTION QTY PURPOSE OF PART
P06030019A Hardware Pack 1 For use in assembly for BTE3811ANG S112G03041 S112G03081 S313G03051
Phillips Head Screw 3/16"x1/4" 2 Phillips Head Screw 3/16"x1/2" 3 Flange Nut 3/16" 3
Install the NG Regulator Install NG Regulator Bracket
Phillips Head Screw 3/16"x1/4" Qty. 2 Part # S112G03041
*One Battery/AA included in the Hardware Pack
Hardware Diagram for Model BTE3811ANG
Phillips Head Screw 3/16"x1/2" Qty. 3 Part # S112G03081
5
Flange Nut 3/16" Qty. 3 Part # S313G03051
Parts Diagram for Models BTE3211ALP/NG
1
4 6
7
8
9
10
11
12
13
14
32A
L1
44
45
21 22
23
17
20
15
18
46
47
48
49
27
28 30
29
31
40
L5
24
25
26
2
3
5
L6
34
43
B1 B2
B3 B4
19
16
32B
33
35
36
37
38
L239
L4
L3 B5
B6
42
41
6
Parts List for Model BTE3211ALP/NG
KEY
1 Lid Assembly P0015410EA 1 2 Temperature Gauge P00601071A 1 3 Protective Pad P05518002I 4 4 Lid Handle Bracket, Left P03303124A 1 5 Lid Handle Bracket, Right P03303125A 1 6 Lid Handle Heat Insulating Spacer P06802007A 2 7 Lid Handle P00218009A 1 8 Cooking Rack/Secondary P01515030K 1
9 Cooking Grid P016150436 3 10 Flame Tamer/Ceramic Support P01720040A 4 11 Flame Tamer/Ceramic P01801005A 52 12 Flame Tamer/Ceramic Support Bracket P03333006A 4 13 Burner Bracket Assembly P02209224A 1 14 Burner/Main P02003003B 4 15 Bowl Side Panel, Left P0072099PC 1 16 Bowl Side Panel, Right P0072199PC 1 17 Bowl Side Panel, Front P0073885DC 1 18 Bowl Side Panel, Rear P0075806DC 1 19 Grease Tray Heat Shield P06904052C 1 20 Gas Collector Box with Electrode P02609015B 4 21 Electric Wire Set P02616070A 1 22 Electric Wire, 5-contact P02627015A 1
23
24 LED Light Wire Set P02615179A 1 25 Control Panel, Upper P02908481S 1 26 Control Panel P02908506S 1 27 Control Knob with LED Light P03415313L 5 28 Control Knob P03411533L 4 29 Control Knob for Back Burner P03411543L 1 30 Electric Ignitor, 5 ports P02502298C 1 31 Electric Ignitor Protector P03328048Q 1
32A Bowl Trim Bracket, Left P07901041D 1
32B Bowl Trim Bracket, Right P07901042D 1
33 Grease Draining Plate P06902017S 2 34 Bowl Trim Bracket, Rear P07901040D 1 35 Bowl Trim Bracket, Front P07901043D 2 36 Lighting Tube P05507141E 1 37 Extension Fitting for Manifold P03902029A 1 38 Gas Valve/Manifold Extension P05005482G 1 39 Extension Tube P03720003A 1 40 Bowl Bracket, Left P01301014A 1 41 Bowl Bracket, Right P01302014A 1 42 Grease Tray Assembly Y0270029 1
Gas Valve/Manifold Assembly(LPG) Y0060753 1 Gas Valve/Manifold Assembly(NG) Y0060754 1
DESTRIPTION PART#
QTY.
7
Parts List for Models BTE3211ALP/NG
KEY
43 Bowl Wind Shield, Rear P06906087C 1 44 Regulator with Hose(LPG) P03601045A 1 45 Tank Holder Assembly(LPG) P05358003T 1 46 Bracket for NG Regulator(NG) P033040544 1 47 NG Regulator (NG) P03614009B 1 48 Regulator Hose (NG) P03705092F 1 49 Hose, 12 ft (NG) P03703001A 1 B1 Back Burner Assembly P02007074A 1 B2 Back Burner Electrode P02614025A 1 B3 Back Burner Thermocouple P05305069B 1 B4 Back Burner Thermocouple Bracket P03328047C 1 B5 Back Burner Orifice P06534009A 1 B6 Back Burner Extension Tube P03717062B 1 L1 GFCI Outlet/Transformer Assembly P05374017B 1 L2 Light Wire Set P05352008B 1 L3 Light, 12V, 10W P05383002B 2 L4 Light Cover, Rear P05383003B 2 L5 Light Switch P05360002B 1 L6 Light Set Holding Frame P06906089C 1
Hardware Pack P06030016A 1 Hardware Pack P06030017A 1 Operator's Manual P80151126A 1
DESTRIPTION PART#
QTY.
8
Parts Diagram for Models BTE3811ALP/NG
1
4
6
7
8
9
11
13
14
15
16
17
L1
50
29
12
42A
18
21
20
23 27 28
26
51
33
52
53
54
34
36
35
37
L5
30 31
32
38
2 3
5
10
B1
B2
24
25
L6
41
49
L4
L3
B5
B6
B3
22
19
44
47
48
B4
42B
43
45
46
L2
55
40
39
9
Parts List for Model BTE3811ALP/NG
KEY
1 Lid Assembly P0014518EA 1 2 Temperature Gauge P00601071A 1 3 Protective Pad P05518002I 4 4 Lid Handle Bracket, Left P03303124A 1 5 Lid Handle Bracket, Right P03303125A 1 6 Lid Handle Heat Insulating Spacer P06802007A 2 7 Lid Handle P00218010A 1 8 Cooking Rack/Secondary P01515031K 1
9 Cooking Grid P016150436 2 10 Cooking Grid P016050036 1 11 Flame Tamer/Ceramic Support P01720040A 3 12 Burner Heat Shield P069060454 1 13 Flame Tamer/Ceramic P01801005A 39 14 Flame Tamer/Ceramic Support Bracket P03333006A 4 15 Burner Bracket Assembly P02205154A 1 16 Burner/Main P02003003B 3 17 Burner/Infrared P02005010A 1 18 Bowl Side Panel, Left P0072099PC 1 19 Bowl Side Panel, Right P0072199PC 1 20 Bowl Side Panel, Front P0075813DC 1 21 Bowl Side Panel, Rear P0073896DC 1 22 Grease Tray Heat Shield P069040534 1 23 Gas collector box with Electrode P02609015B 3 24 Infrared Burner Electrode P02618060A 1 25 Infrared Burner Thermocouple P05305051A 1 26 Infrared Burner Thermocouple Bracket P03328047C 1 27 Electric Wire Set P02616071A 1 28 Electric Wire, 5-contact P02627016A 1
29
30 LED Light Wire P02615180A 1 31 Control Panel, Upper P02914336S 1 32 Control Panel P02914346S 1 33 Control Knob with LED Light P03415313L 5 34 Control Knob/Main Burner P03411533L 3 35 Control Knob P03411543L 2 36 Electric Ignitor, 5 ports P02502298C 1 37 Electric Ignitor Protector P03328048Q 1 38 Bowl Bracket, Left P01301014A 1 39 Bowl Bracket, Right P01302014A 1 40 Grease Tray Assembly Y0270028 1 41 Bowl Trim Bracket, Rear P07901045A 1
42A Bowl Trim Bracket, Left P07901041D 1
42B Bowl Trim Bracket, Right P07901042D 1
43 Grease Draining Plate P06902017S 2
Manifold and Gas Valve - LPG Y0060756 1 Manifold and Gas Valve - NG Y0060756 1
DESTRIPTION PART#
QTY.
10
Parts List for Models BTE3811ALP/NG
KEY
DESTRIPTION PART#
44 Bowl Trim Bracket, Front P07901043A 2 45 Lighting Tube P05507141E 1 46 Extension Fitting for Manifold P03902029A 1 47 Gas Valve/Manifold Extension P05005482G 1 48 Extension Tube P03720003A 1 49 Bowl Wind Shield, Rear P06906088C 1 50 Regulator with Hose(LPG) P03601045A 1 51 Tank Holder Assembly(LPG) P05358003T 1 52 Bracket for NG Regulator(NG) P033040544 1 53 NG Regulator (NG) P03614009B 1 54 Regulator Hose (NG) P03705092F 1 55 Hose, 12 ft (NG) P03703001A 1 B1 Back Burner Assembly P02007075A 1 B2 Back Burner Electrode P02614025A 1 B3 Back Burner Thermocouple P05305070A 1 B4 Back Burner Thermocouple Bracket P03328047C 1 B5 Back Burner Orifice P06534009A 1 B6 Back Burner Extension Tube P03717063B 1 L1 GFCI Outlet/Transformer Assembly P05374017B 1 L2 Light Wire Set P05352016B 1 L3 Light Cover P05383003B 2 L4 Light, 12V, 11W P05383002B 2 L5 Light Switch P05360002B 1 L6 Light Set Holding Frame P06906090C 1
Hardware Pack (LPG) P06030016A 1 Hardware Pack (NG) P06030017A 1 Operator's Manual P80151126A 1
QTY.
For the repair or replacement parts you need:
Call 1-877-934-7455 M-F 8AM-4:30 PM CST
To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts list. The following information is required to ensure you receive the correct parts:
1. Model and Serial Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed Important: Use only Grand Hall replacement parts. The use of any part that is not a Grand Hall replacement part can be dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral and for part replacement.
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