Graco XP, XP-hf Operation And Parts Manual
Operation and Parts
WLD
WLD
XP
™
and XP-hf
™
3A3320E
PressureTrak Kit
Monitors pressures to provide ratio assurance on XP and XP-hf plural-component
sprayers in hazardous or non-hazardous locations. For professional use only.
17G807: N3400 PressureTrak Kit
17G808: N6500 PressureTrak Kit
17N936: XP-hf PressureTrak Kit
See page 2 for Agency Approvals.
Important Safety Instructions
Read all warnings and instructions in this
manual and the XP-hf sprayer operation
manual. Save these instructions.
EN
Related Manuals
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operating Window . . . . . . . . . . . . . . . . . . . . . . . 5
Component Identification . . . . . . . . . . . . . . . . . . . . 6
XP Proportioner (Model 571100 Shown) . . . . . . 6
XP-hf Proportioner (Model 572407 Shown) . . . . 7
User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Display Screens . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation for XP System with NXT Motor . . . . 10
Installation for XP-hf System with Xtreme
XL Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Alarms, Deviations, and Advisories . . . . . . . . . . 15
Clear Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
View Current Alarms . . . . . . . . . . . . . . . . . . . . . 16
View Error Log . . . . . . . . . . . . . . . . . . . . . . . . . 16
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Replace the PressureTrak Module Battery
or Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Retract a Solenoid With a Dead Battery . . . . . . 21
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Kits 17G807 and 17G808 . . . . . . . . . . . . . . . . . 22
Kits 17N936 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Appendix A: User Setup Display . . . . . . . . . . . . . 24
Setup Mode Details . . . . . . . . . . . . . . . . . . . . . . 24
Setup Screen 1 . . . . . . . . . . . . . . . . . . . . . . . . . 24
Setup Screen 2 . . . . . . . . . . . . . . . . . . . . . . . . . 25
Setup Screen 3 . . . . . . . . . . . . . . . . . . . . . . . . . 25
Set Password . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Appendix B: Run Screen Details . . . . . . . . . . . . . 27
Circulation Mode . . . . . . . . . . . . . . . . . . . . . . . . 27
Spray Mode Active . . . . . . . . . . . . . . . . . . . . . . 27
Alarm Active . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Deviation Active . . . . . . . . . . . . . . . . . . . . . . . . . 28
Information Screen . . . . . . . . . . . . . . . . . . . . . . 28
Manual Bypass Mode . . . . . . . . . . . . . . . . . . . . 28
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Technical Specifications . . . . . . . . . . . . . . . . . . . . 29
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 30
Related Manuals
Manual in English Description
3A3320 PressureTrak Manual, English
3A0420 XP Sprayer, Instructions and Parts
3A4381 XP-hf Proportioner, Operation, Repair and
Parts
334644 XL 10000 Air Motor
Agency Approvals
Model Agency Approval
17N936
17G807
17G808
2 3A3320E
Warnings
WARNING
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
SPECIAL CONDITIONS FOR SAFE USE
Equipment must comply with the following conditions to avoid a hazardous condition which can cause
fire or explosion.
• All label and marketing material must be cleaned with a damp cloth (or equivalent).
• The electronic monitoring system is required to be grounded. See Grounding instructions in your
pump operation manual.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or
solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions in your pump operation manual.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are anti-static or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
3A3320E 3
Warnings
4 3A3320E
Overview
Overview
The purpose of the XP PressureTrak is to shut down the
sprayer is abnormal pressure conditions are detected in
order to prevent spraying material that is not mixed on
ratio.
Two pressure transducers read the A and B fluid
pressures in the outlet manifold and send the readings
back to the XP PressureTrak.
The XP PressureTrak monitors the difference between
the A and B fluid pressures, alerting the user when an
imbalance is detected. An imbalance may be due to a
plug, leak, or running out of fluid.
When an imbalance is detected, the electric solenoid
disables the air motor, an alarm is displayed on the
screen, and the LED on the front of the display flashes.
For more error code information see Alarms,
Deviations, and Advisories page 15.
The following alarms can occur:
• Differential Pressure (B>A)
• Differential Pressure (A>B)
• Pressure A High
• Pressure B High
• Electric Solenoid Disconnected
• Pressure A Disconnected
• Pressure B Disconnected
• Low Battery
• Blown Fuse
Operating Window
Below Minimum Spray Pressure
The air motor is allowed to automatically operate in
Circulation Mode any time the fluid pressures are below
the minimum spray pressure. This allows for loading the
system and circulating the fluids without alarms or
shutdowns.
Above Minimum Spray Pressure
When the XP PressureTrak detects the fluid pressures
above the minimum spray pressure for 30 seconds, and
the pressures are balanced within the pre-set limits, it
will automatically start pressure monitoring. If the XP
PressureTrak does not see balanced pressures within
30 seconds of going above the minimum spray pressure
it will detect he fault and disable the air motor. The
default minimum spray pressure is 2000 psi (14 MPa,
138 bar). Enter Setup Mode to change the minimum
spray pressure as necessary (see Setup Mode Details,
page 24).
Maximum Spray Pressure
The XP PressureTrak will alarm and shutdown if it
detects either A or B fluid pressures above the
maximum working pressure (see table below). Enter
Setup Mode to reduce the maximum allowable pressure
set point (see Setup Mode Details, page 24).
3A3320E 5
Model Maximum Spray Pressure
17C807
17C808
17N936 7250 psi (500 Bar, 50 MPa)
7250 psi (500 Bar, 50 MPa)
Component Identification
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Component Identification
XP Proportioner (Model 571100 Shown)
Ref. Description
XA Module
XB Housing
XC Cover
XD Pressure Sensors
XE Solenoid
XM Air Motor
6 3A3320E
XP-hf Proportioner (Model 572407 Shown)
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Component Identification
Ref. Description
XA Module
XB Housing
XD Pressure Sensors
XE Solenoid
XM Air Motor
3A3320E 7
Component Identification
User Interface
Table 1: LCM Button Functions Table 2: Display Soft Key Icons
Button Function
Arrows Up/Down Navigate up or down within a
screen or to a new screen.
Icon Function
Enter Screen In screens that have editable
fields, press to access the
fields and make changes.
Soft Keys Soft keys activate the mode or
action represented by the icon
next to each soft key.
See Table 2 for soft key icons
and actions.
Top Soft Key: Edit data, accept
edited data, or move right
within a selected field.
Bottom Soft Key: Enter a
screen, exit a screen, or cancel
edited data.
NOTICE
To prevent damage to soft key buttons, do not press
the buttons with sharp objects such as pens, plastic
cards, or fingernails.
Exit Screen In screens that have editable
fields, press to exit edit mode.
Enter In screens that have editable
fields, press to make data
selections or to enter changes.
Right In screens that have editable
fields, press to move to the
right while in a field.
Cancel Cancel a selection or edited
data. Returns to the original
data.
Clear Error Log Clear entire error log.
NOTE: The display will turn OFF after one minute of
inactivity to save battery life. The PressureTrak will
continue to monitor the pressures. Press any key to
wake the XP PressureTrak display.
8 3A3320E
Display Screens
Component Identification
Table 3: Display Screens, identifies components
shown on the Spray Mode Active, Circulation Mode
Active, Alarm Active, and Deviation Active Run screens.
For more information see Appendix B: Run Screen
Details, page 27.
Spray Mode Active Screen
Circulation Mode Active Screen
Alarm Active Screen
Table 3: Display Screens
Icon Function
Actual spray pressures.
Differential pressure alarm bar
graph and pressure units.
Indicates that you are in spray
mode.
Indicates that you are in circulation
mode.
Indicates that there is an active
alarm.
Indicates that there is an active
deviation.
Deviation Active Screen
Table 3:
3A3320E 9
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