Graco Inc XM Series, XM Plural-Component User Manual

XM Plural-Component
Sprayers

High-Pressure Equipment for Protective Coatings

Graco® XM Series. Advanced. Accurate. Affordable.

Boost your productivity on demanding high-volume, plural-component jobs

Advanced technology and accurate ratio control

Graco XM Plural-Component Sprayers are designed to spray the toughest plural-component materials, with the assurance that you’re
spraying accurately and on-ratio. Ideally suited for marine, bridge, rail and wind energy applications, each Graco XM is fully configurable –
simply start with a base unit (shown below) and select additional components required for your application.

Mix Manifold

• Provides precision mixing and

Intuitive User Controls

• Provides real-time display of ratio
for ultimate spraying control

• USB drive for data reporting

accurate ratio control, even

at high flow rates

• Choose standard
or remote mount

Heavy-Duty
Carbon Steel Frame

• Built-in pallet rack
for easy transport

Rear View of Base Unit

Mounting Bracket

• Supports up to three fluid heaters

XTR-7 Gun

• System supports

multiple spray guns

for added productivity

• Base unit includes
gun, hose and

static mixers

Xtreme pumps and Merkur™ ush pump are
standard on the base unit. Easy crane transport
using eye hooks on air motors.

2

Graco XM Plural-Component Sprayer (base model)*

* Base model approved for use in hazardous (explosive atmospheres) locations is available

Build a System for Your Application

Fully configurable – simply select the accessories required for your material and application

More flexibility means more affordability

With Graco XM Plural-Component Sprayers, you have the flexibility to select the essential equipment on your system – no more, no less – to
complete your jobs accurately and reliably. If your application does not require heaters, feed pumps or hoppers, this flexibility may provide you
with a lower cost option. The components shown below are available as options on your configured unit. Some assembly is required.

Junction Box

• Conveniently houses switches
and breakers for heaters

• Not approved for
explosive atmospheres

Hose Rack Kit

Transfer pumps

• Choose Graco T2 or Monark® 5:1

Twistork® Agitator

• Helps maintain proper
material consistency

Material Hoppers

• Side or rear-mount

• Choose 20-gal or 7-gal
(76 or 26 liter)

®

Fluid Heaters

Viscon

• Choose standard or
model approved for
explosive atmospheres

Rear Mounted Hoppers

• Excellent for highly viscous materials

• Standard 240-volt, 1500 watt immersion heaters

• Use optional circulation kit (256273*)

in explosive atmospheres must be ordered separately

*Viscon f luid heate r approved for us e

Graco XM Plural-Component Sprayer (base model plus options)**

Visit www.graco.com/xm and use the Graco XM configuration tool to choose the accessories you need

** Not approved for use in explosive atmospheres unless the base model, all accessories and wiring comply with national, state and local codes

Hopper Heater

for explosive atmospheres

Caster Kit

3

Performance You Can Trust

Advanced technology that boosts your productivity

Packed with features

Whether your application requires a basic machine or one that is fully loaded, the Graco XM provides the technology and performance
you need to get the job done faster and more efficiently than ever before.

Advanced controls

The user interface on the Graco
XM is intuitive and simple to use.
It provides two display modes:
“setup” for entering parameters
and a basic “run” mode for
everyday operation. The user
interface monitors and tracks
pressure, temperature and flow,
and allows you to program
maintenance schedules as well.

Precise mixing and ratio assurance

Material mixing reaches a new level of precision due to new dosing technology.
With the Graco XM, the minor component (or side B material) is injected at high

pressure into the major material (side A). Advanced sensors allow pumps to
compensate for pressure fluctuations, resulting in accurate, on-ratio mixing

for better yield and less waste.

Choose standard, frame-mounted

mix manifold or remote mix

manifold; both include

a pressure gauge
that displays fluid

output pressure.

With a conveniently located
USB port, you can easily
access and download
historical spraying data.

Remote Mix Manifold Standard Mix Manifold

4

Technical Specifications & Configurable Options

Everything you need to make an informed decision

Technical Specifications

Dimensions

Base Unit (no hoppers) ................................... 39W x 70H x 38D in (99 x 178 x 97 cm)

Side mounted hoppers ................................. 99W x 70H x 38D in (252 x 178 x 97 cm)

Rear mounted hoppers ............................... 57W x 70H x 65D in (145 x 178 x 165 cm)

Mix ratio range .............................................................. 1:1 to 10:1 (in 0.1 increments)

Ratio tolerance range ....................................................................................... +/- 5%

Fluid filtration ............................................................... 60 mesh (238 micron standard)

Flow rates

Minimum .................................................................................... 1 qt/min (0.95 lpm)*

Maximum ...................................................................................... 3 gpm (11.4 lpm)*

Air inlet ........................................................................................................ 3/4 npt (f )

Fluid inlets without feed kits ................................................................... 1-1/4 npt (m)

Max mixed fluid working pressure

50:1.............................................................................. 5200 psi (358 bar, 35.8 MPa)

70:1.............................................................................. 6300 psi (434 bar, 43.4 MPa)

Air supply pressure range.........................50-150 psi (3.5 to 10.3 bar, 0.35 to 1.0 MPa)

Max pump air set pressure

50:1................................................................................... 100 psi (7.0 bar, 0.7 MPa)

70:1................................................................................... 90 psi (6.2 bar, 0.62 MPa)

Max pump inlet fluid pressure ............................................... 250 psi (17 bar, 1.7 MPa)

Max air consumption at 100 psi

(0.7 MPa, 7.0 bar) ......... 75 scfm/gpm (0.56 m

(not included on some models)

*Actual flow rates vary by material type

3

/min/lpm)

Ambient temperature range

Operating ........................................................................... 32° to 130°F (0° to 54°C)

Storage............................................................................. 30° to 160°F (-1° to 71°C)

Weight

Base machine ................................................................................... 1160 lb (526 kg)

(No heaters, hoppers or junction box)

Fully congured ................................................................................ 1550 lb (703 kg)

(Includes heated hoppers, feed pumps, heaters and junction box)

Sound pressure .................................................... 86 dBA at 100 psi (7.0 bar, 0.7 MPa)

Fluid viscosity range ........................................................................... 200-20,000 cps

(heavier viscosities can be sprayed using heat, recirculation and/or pressure feeding)

Wetted parts

Suction tubes.............................................................................................. Aluminum

Flush pump ........................................................... Stainless steel, aluminum, carbide,

UHMWPE and PTFE

Hoses ............................................................................................................... Nylon

Pumps (A and B) ............................... Carbon steel, alloy steel, 303, 440, 17-ph grades

stainless steel, zinc and nickel plating, ductile iron,

tungsten carbide, and PTFE

Metering valves .................... Carbon steel, nickel plating, carbide, polyethylene, leather

Manifold ................................. Carbon steel, nickel plating, carbide, 302 stainless steel,

PTFE, UHMWPE

Mixer ....................................................... Stainless steel housing with acetal elements

Spray gun ................................................... Stainless steel, acetal, polyethylene, nylon,

polypropylene, carbide, polyurethane, solvent-resistant o-rings

Configurable options loaded with features

Hoppers

20-gal (76 l) hoppers are:

• Jacketed for heated water or oil

• Made of rugged,

double-wall polyethylene

• Available in heated* or standard

7-gal (26 l) hoppers are:

•

Excellent for high ratio applications

Viscon Fluid Heater*

• 240 VAC, 4000 watts

• Other voltage options

sold separately

Transfer Pumps*

• Feeds material to main pumps

• Recommended for highly

viscous materials

• Easily mounts to 20-gal

(76 l) hoppers or drums

• Choose Graco T2 or

Monark 5:1 transfer pump

Twistork Agitators

• Helps maintain proper

material consistency

• Easily mounts on 20-gal (76 l)

hoppers or drums

• Approved for use

in explosive atmospheres

* Models approved for explosive atmospheres are available

5

Ordering Information

Product Identifier:
H = Hose

Hose Diameter:

25: 1/4 in (6.4 mm) 50: 1/2 in (12.7 mm)
38: 3/8 in (9.5 mm)

Pressure Rating:

5: 5600 psi 7: 7250 psi

Length:

03: 3 ft (0.9 m) 25: 25 ft (7.6 m)
06: 6 ft (1.8 m) 50: 50 ft (15.2 m)
10: 10 ft (3.0 m) 1X: 100 ft (30.5 m)

Example:
H53850 is a 5600 psi,

3/8 in, 50 ft hose

H x xxxx

For genuine Graco products, see your nearest Graco distributor, or call 877-844-7226

For easy ordering, visit www.graco.com/xm and use the Graco XM configuration tool

Base Unit Includes:

• Frame

• Flush pump

• Dosing valves

• Mix manifold

• Controls

• USB port

Accessory Kits for XM50 and XM70

255963 20-gal (76 l) hopper (heat source not included)
256257 Hopper heater kit, 240V
256273 Hopper/hose heat circulation kit (heater not included)
256259 20-gal (76 l) hopper mounting bracket kit
256170 Hopper uid outlet kit
256980 Remote mix manifold conversion kit
256512 Desiccant kit (for use with 20-gal (76 l) hoppers)
256262 Caster kit
256263 Hose rack kit
256274 Twistork agitator kit

Xtreme-Duty High-Pressure Hoses

• Xtreme Pumps

• Xtreme-Duty Hose

• Two static mixers

• XTR-7 Gun

• Your choice of power supply

• Recirculation kit

256275 T2 2:1 feed pump kit
256276 Monark 5:1 feed pump kit
256232 Dual agitator & 2:1 drum feed pump kit
256255 Dual agitator & 5:1 drum feed pump kit
256260 7-gal (26 l) hopper installation kit
256653 Lower strainer and valve kit
256876 Electric heated hose power supply kit
256433 President

™

10:1 drum feed kit

256991 Alternator conversion kit

5600 psi

7250 psi

Choose the Right Hose for the Job

Technical Specifications

Working pressure............................. 5600 psi (386 bar), or 7250 psi (500 bar)

Temperature rating (all sizes) ............................... -40˚ to 180˚F (-40˚ to 82˚C)

Chemical resistance........ Hose cover resistant to a wide variety of solvents, acids and bases

Weather resistance ..................... Hose cover has outstanding resistance to oxygen,

ozone, sunlight and general weather conditions

Electrical properties .............................................. Conductive hose

Xtreme-Duty 5600 psi (386 bar) High-Pressure Hose

Hose Female
Part # Length Diameter NPSM

H52503 3 ft (0.9 m) 1/4 in (6.4 mm) 1/4 in
H52506 6 ft (1.8 m) 1/4 in (6.4 mm) 1/4 in
H52510 10 ft (3.0 m) 1/4 in (6.4 mm) 1/4 in
H52525 25 ft (7.6 m) 1/4 in (6.4 mm) 1/4 in
H52550 50 ft (15.2 m) 1/4 in (6.4 mm) 1/4 in
H5251X 100 ft (30.5 m) 1/4 in (6.4 mm) 1/4 in
H53803 3 ft (0.9 m) 3/8 in (9.5 mm) 3/8 in
H53806 6 ft (1.8 m) 3/8 in (9.5 mm) 3/8 in
H53810 10 ft (3.0 m) 3/8 in (9.5 mm) 3/8 in
H53825 25 ft (7.6 m) 3/8 in (9.5 mm) 3/8 in
H53850 50 ft (15.2 m) 3/8 in (9.5 mm) 3/8 in
H5381X 100 ft (30.5 m) 3/8 in (9.5 mm) 3/8 in
H55010 10 ft (3.0 m) 1/2 in (12.7 mm) 1/2 in
H55025 25 ft (7.6 m) 1/2 in (12.7 mm) 1/2 in
H55050 50 ft (15.2 m) 1/2 in (12.7 mm) 1/2 in
H5501X 100 ft (30.5 m) 1/2 in (12.7 mm) 1/2 in

6

Xtreme-Duty 7250 psi (500 bar) High Pressure-Hose

Hose Female
Part # Length Diameter NPSM

H72503 3 ft (0.9 m) 1/4 in (6.4 mm) 1/4 in
H72506 6 ft (1.8 m) 1/4 in (6.4 mm) 1/4 in
H72510 10 ft (3.0 m) 1/4 in (6.4 mm) 1/4 in
H72525 25 ft (7.6 m) 1/4 in (6.4 mm) 1/4 in
H72550 50 ft (15.2 m) 1/4 in (6.4 mm) 1/4 in
H7251X 100 ft (30.5 m) 1/4 in (6.4 mm) 1/4 in
H73803 3 ft (0.9 m) 3/8 in (9.5 mm) 3/8 in
H73806 6 ft (1.8 m) 3/8 in (9.5 mm) 3/8 in
H73810 10 ft (3.0 m) 3/8 in (9.5 mm) 3/8 in
H73825 25 ft (7.6 m) 3/8 in (9.5 mm) 3/8 in
H73850 50 ft (15.2 m) 3/8 in (9.5 mm) 3/8 in
H7381X 100 ft (30.5 m) 3/8 in (9.5 mm) 3/8 in
H75010 10 ft (3.0 m) 1/2 in (12.7 mm) 1/2 in
H75025 25 ft (7.6 m) 1/2 in (12.7 mm) 1/2 in
H75050 50 ft (15.2 m) 1/2 in (12.7 mm) 1/2 in
H7501X 100 ft (30.5 m) 1/2 in (12.7 mm) 1/2 in

Airless Guns

XTR-5 Airless Spray Gun

Maximum working pressure: 5000 psi (345 bar, 34.5 MPa)

XTR500 One inch round handle, four-finger trigger, no tip
XTR501 One inch round handle, four-finger trigger, 519 flat tip
XTR502 Oval-insulated handle, four-finger trigger, 519 XHD RAC tip
XTR503 Oval-insulated handle, two-finger trigger, 519 XHD RAC tip
XTR504 One inch round handle, four-finger trigger, 519 XHD RAC tip
XTR505 One inch round handle, two-finger trigger, 519 XHD RAC tip

Gun Accessories

Accessories

287450 Two-finger Trigger Kit
287449 Four-finger Round Trigger Kit
287451 Four-finger Oval Insulation Trigger Kit
246294 10 in (254 mm) Gun Extension, 7250 psi (500 bar, 50 MPa)
246295 15 in (380 mm) Gun Extension, 7250 psi (500 bar, 50 MPa)
246296 18 in (457 mm) Gun Extension, 7250 psi (500 bar, 50 MPa)

XHD RAC SwitchTip

XTR-7 Airless Spray Gun

Maximum working pressure: 7250 psi (500 bar, 50.0 MPa)

XTR700 Round handle, four-finger trigger, no tip
XTR701 Round handle, four-finger trigger, 519 flat tip
XTR702 Oval-insulated handle, four-finger trigger, 519 XHD RAC tip
XTR703 Oval-insulated handle, two-finger trigger, 519 XHD RAC tip
XTR704 Round handle, four-finger trigger, 519 XHD RAC tip
XTR705 Round handle, two-finger trigger, 519 XHD RAC tip

246297 180º spray nozzle, 7/8-14 UNC-2B, 7250 psi (500 bar, 50 MPa)
248837 Gun Repair Kit, Includes Gasket, Needle and Seat
245994 GHD Tip Guard Kit
287032 Filter, 60 Mesh
287033 Filter, 100 Mesh
287034 Filter, 60 and 100 Mesh Combination

Graco XHD Guard

XHD001 XHD RAC Guard for pressures up to 7250 psi (500 bar, 50.0 MPa)
XHD010 Seat and Seal Kit (5-pack)

Other Accessories

Heated Hose - 5000 psi (345 bar, 34.5 MPa), 50 ft (15 m)

Not approved for explosive atmospheres

248907 Hose Set, ID 1/4 (A) x 3/8 (B) (6.3 x 9.5 mm)
248908 Hose Set, ID 3/8 (A) x 3/8 (B) (9.5 x 9.5 mm)

Fittings

15B729 Coupling, 7250 psi (500 bar, 50.0 MPa), 3/8 npt (f) x 3/8 npsm (m)
150287 Coupling, 7250 psi (500 bar, 50.0 MPa), 3/8 npt (f) x 1/4 npt (m)
214925 Swivel, 5000 psi (345 bar, 34.5 MPa), 3/8 npt (f) x 1/4 npsm (f)
236987 Swivel, 7250 psi (500 bar, 50.0 MPa), 1/4 npsm (m) x 1/4 npsm (f)
189018 Swivel, 5800 psi (399 bar, 39.9 MPa), 1/4 npsm (m) x 1/4 npsm (f)
156971 Nipple, 7250 psi (500 bar, 50.0 MPa), 1/4 npt x 1/4 npt (mbe)
165198 Nipple, 7250 psi (500 bar, 50.0 MPa), 1/4 npt x 3/8 npt (mbe)
162449 Nipple, 7250 psi (500 bar, 50.0 MPa), 1/4 npt x 1/2 npt (mbe)
159239 Nipple, 7250 psi (500 bar, 50.0 MPa), 3/8 npt x 1/2 npt (mbe)
158491 Nipple, 7250 psi (500 bar, 50.0 MPa), 1/2 npt x 1/2 npt (mbe)

Viscon HP Fluid Heaters - Compatible with Graco XM junction box

Approved for explosive atmospheres

245848 Hazardous location, 120 VAC, 2300 watts, 19.2 amps
245862 Hazardous location, 200 VAC, 4000 watts, 20 amps
245863 Hazardous location, 240 VAC, 4000 watts, 16.7 amps
246254 Hazardous location, 380 VAC, 4000 watts, 10.5 amps
245864 Hazardous location, 480 VAC, 4000 watts, 8.3 amps

Viscon HP Fluid Heaters - Compatible with Graco XM junction box

Not approved for explosive atmospheres

245867 Non-hazardous location,120 VAC, 2300 watts, 19.2 amps
245868 Non-hazardous location, 200 VAC, 4000 watts, 20.0 amps
245869 Non-hazardous location, 240 VAC, 4000 watts, 16.7 amps
246276 Non-hazardous location, 380 VAC, 4000 watts, 10.5 amps
245870 Non-hazardous location, 480 VAC, 4000 watts, 8.3 amps

Pump Lower Filter Screens
2-Pack 25-Pack Description

224458 238436 30 mesh (595 micron), 145cc, 180cc, 220cc, 250cc, 290cc
224459 238438 60 mesh (290 micron), 145cc, 180cc, 220cc, 250cc, 290cc
224468 238440 100 mesh (149 micron), 145cc, 180cc, 220cc, 250cc, 290cc

Other Accessories

511352 Static mixer, 3/8 npt SST pipe, 12 SST element, 7250 psi
15E592 Static mixer housing, 3/8 npt SST, 7250 psi. Uses plastic element below
246078 Scuff guard, 50 ft (15.2 m) braided polyethylene mesh
246456 Scuff guard, 50 ft (15.2 m) polyethylene bag
248927 Element mixer kit, plastic 12 element sticks, 25 pack
206995 Graco throat seal liquid (TSL), 1 qt (0.9 l)
206996 Graco throat seal liquid (TSL), 1 gal (3.8 l)

7

ABOUT GRACO

Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products
move, measure, control, dispense and apply a wide range of fluids and viscous materials used
in vehicle lubrication, commercial and industrial settings.

The company’s success is based on its unwavering commitment to technical excellence, world-class
manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco
offers systems, products and technology that set the quality standard in a wide range of fluid handling
solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication,
and dispensing sealants and adhesives, along with power application equipment for the contractor
industry. Graco’s ongoing investment in fluid management and control will continue to provide
innovative solutions to a diverse global market.

GRACO LOCATIONS

MAILING ADDRESS

P.O. Box 1441
Minneapolis, MN 55440-1441
Tel: [phone]
Fax: [phone]

AMERICAS

MINNESOTA

Worldwide Headquarters

Graco Inc.
88 -11th Avenue N.E.

Minneapolis, MN 55413

EUROPE

BELGIUM

European Headquarters

Graco N.V.
Industrieterrein-Oude Bunders
Slakweidestraat 31
3630 Maasmechelen,
Belgium

Tel: [phone]
Fax: [phone]

ASIA PACIFIC

AUSTRALIA

Graco Australia Pty Ltd

Suite 17 2 Enterprise Drive

Bundoora Victoria 3083
Australia

Tel: [phone]
Fax: [phone]

CHINA

Graco Hong Kong Ltd.

Shanghai Representative Office
Room 118 1st Floor

No.2 Xin Yuan Building

No.509 Cao Bao Road
Shanghai, P.R. China 200233

Tel: [phone]
Fax: [phone]

INDIA

Graco Hong Kong Ltd.
India Liaison Office

Room 103, Level 4, Augusta Point

Golf Course Road

Gurgaon, Haryana, India 122001
Tel: [phone]
Fax: [phone]

JAPAN

Graco K.K.

1-27-12 Hayabuchi

Tsuzuki-ku
Yokohama City, Japan 2240025

Tel: [phone]
Fax: [phone]

KOREA

Graco Korea Inc.

4th Floor. Shinhan Bank Building

#1599
Gwanyang-dong, Dongan-ku,
Nayang-si Korea

431-060
Tel: [phone]
Fax: [phone]

SALES/

DISTRIBUTION/

SERVICE

North America

Customer Service

800-328-0211

Fax [phone]

Call today for product information or to request a demonstration.

877.84GRACO (1-877-844-7226) or visit us at www.graco.com.

Graco Inc. is registered to I.S. EN ISO 9001

©2009 Graco Inc. 340146 Rev. A 3/09 All written and visual data contained in this document are based on the latest product information available at the time
of publication. Graco reserves the right to make changes at any time without notice. All other brand names or marks ar e used for ident ifica tion purposes and
are trade marks of the ir r espec tive owners.