Graco XM Instructions Manual

Instructions
XM
Plural-Component
OEM Sprayer
For spraying two-component epoxy and urethane protective coatings in non-hazardous locations.
For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual and in related manuals before using the equipment. Save all instructions.
313292K
EN
See page 9 for model information.
See page 26 for maximum working pressure.
For patent information, see www.graco.com/patents
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Isocyanate (ISO) Information . . . . . . . . 7
Keep Components A and B Separate . . . . . . . . . 7
Moisture Sensitivity of Isocyanates . . . . . . . . . . . 8
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 8
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Component Identification . . . . . . . . . . . . . . . . . . . 11
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 16
Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Flush Mixed Manifold, Hose, and Spray Gun . . 17
Installation and Setup . . . . . . . . . . . . . . . . . . . . . . 18
Connect Air Lines . . . . . . . . . . . . . . . . . . . . . . . 18
Connect Fluid Hoses . . . . . . . . . . . . . . . . . . . . . 18
Connect Air Hoses . . . . . . . . . . . . . . . . . . . . . . . 18
Connect Sensor Cables . . . . . . . . . . . . . . . . . . . 19
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
XMA_00 and XMB_00 Parts . . . . . . . . . . . . . . . 22
XME_00 and XMF_00 Parts . . . . . . . . . . . . . . . 23
XMG_00 and XMH_00 Parts . . . . . . . . . . . . . . . 24
Accessories and Kits . . . . . . . . . . . . . . . . . . . . . . . 25
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fluid Control Assembly . . . . . . . . . . . . . . . . . . . 26
Technical Specifications . . . . . . . . . . . . . . . . . . . . 28
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 30
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 30
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Related Manuals

Manuals are available at www.graco.com. Component Manuals in U.S. English:
Manual Description
312359 XM Plural-Component Sprayers, Operation
313289 XM Plural-Component Sprayers, Repair-Parts
311762
Xtreme
3A5423 XL6500 and XL3400 Air Motors, Instructions-Parts
3A6110 Double Wall Stainless Steel Hopper Kit, Instructions-Parts
3A2954
3A7469
3A4032
312794
Viscon
XTR5+
Xtreme Duty
Merkur
406699 7-Gallon Plastic Hopper and 10-Gallon Stainless Steel Hopper Kit, Instructions-Parts
406739 Desiccant Kit, Instructions-Parts
313258 Electric Heated Hose Power Supply Kit, Instructions-Parts
313259 Hopper or Hose Heat Circulation Kit, Instructions-Parts
312770 Lower Strainer and Valve Kit, Instructions-Parts
312749 XM Mix Manifold Kit, Instructions-Parts
313293 Alternator Conversion Kits, Instructions-Parts
313342 Dosing Valve Repair Kit, Instructions-Parts
313343 High Flow Severe Duty Shutoff Check Valve Repair Kit, Instructions-Parts
307044 Feed Pump, Instructions-Parts
3A7523 Junction Box for XPs and XM Proportioners, Instructions-Parts
3A7524
Xtreme-Wrap
®
Displacement Pumps, Instructions-Parts
®
HF Heater, Instructions-Parts
and XTR7+™ Airless Spray Guns, Instructions-Parts
Agitator, Instructions-Parts
®
Pump Assembly, Instructions-Parts
Electric Heated Hose, Instructions-Parts
Related Manuals
313292K 3

Warnings

WARNING
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
Use equipment only in well-ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static sparking).
Ground all equipment in the work area. See Grounding instructions.
Never spray or flush solvent at high pressure.
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are anti-static or conductive.
Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until you identify and correct the problem.
Keep a working fire extinguisher in the work area.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.
Connect only to grounded power source.
All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
4 313292K
Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
Do not spray without tip guard and trigger guard installed.
Engage trigger lock when not spraying.
Do not point gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
Tighten all fluid connections before operating the equipment.
Check hoses and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request Safety Data Sheets (SDSs) from distributor or retailer.
Do not leave the work area while equipment is energized or under pressure.
Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.
Make sure all equipment is rated and approved for the environment in which you are using it.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
313292K 5
Warnings
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or swallowed.
Read Safety Data Sheets (SDSs) for handling instructions and to know the specific hazards of the fluids you are using, including the effects of long-term exposure.
When spraying, servicing equipment, or when in the work area, always keep work area well-ventilated and always wear appropriate personal protective equipment. See Personal Protective Equipment warnings in this manual.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe burns:
Do not touch hot fluid or equipment.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Equipment can start without warning. Before checking, moving, or servicing equipment, follow the
Pressure Relief Procedure and disconnect all power sources.
PERSONAL PROTECTIVE EQUIPMENT
Always wear appropriate personal protective equipment and cover all skin when spraying, servicing equipment, or when in the work area. Protective equipment helps prevent serious injury, including long-term exposure; inhalation of toxic fumes, mists or vapors; allergic reaction; burns; eye injury and hearing loss. This protective equipment includes but is not limited to:
A properly fitting respirator, which may include a supplied-air respirator, chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority.
Protective eyewear and hearing protection.
6 313292K

Important Isocyanate (ISO) Information

Important Isocyanate (ISO) Information
Isocyanates (ISO) are catalysts used in two component materials.
Isocyanate Conditions Keep Components A and B
Separate
Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates.
Read and understand the fluid manufacturer’s warnings and Safety Data Sheets (SDSs) to know specific hazards and precautions related to isocyanates.
Use of isocyanates involves potentially hazardous procedures. Do not spray with this equipment unless you are trained, qualified, and have read and understood the information in this manual and in the fluid manufacturer’s application instructions and SDSs.
Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material. Equipment must be carefully maintained and adjusted according to instructions in the manual.
To prevent inhalation of isocyanate mists, vapors, and atomized particulates, everyone in the work area must wear appropriate respiratory protection. Always wear a properly fitting respirator, which may include a supplied-air respirator. Ventilate the work area according to instructions in the fluid manufacturer’s SDSs.
Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority. Follow all fluid manufacturer recommendations, including those regarding handling of contaminated clothing. After spraying, wash hands and face before eating or drinking.
Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination:
Never interchange component A and component
B wetted parts.
Never use solvent on one side if it has been contaminated from the other side.
313292K 7
Important Isocyanate (ISO) Information
Moisture Sensitivity of Isocyanates
Exposure to moisture (such as humidity) will cause ISO to partially cure, forming small, hard, abrasive crystal that become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity.
NOTICE
Partially cured ISO will reduce performance and the life of all wetted parts.
Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.
Keep the ISO pump wet cup or reservoir (if installed) filled with appropriate lubricant. The lubricant creates a barrier between the ISO and the atmosphere.
Use only moisture-proof hoses compatible with ISO.
Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.
Always lubricate threaded parts with an appropriate lubricant when reassembling.
Changing Materials
NOTICE
Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime.
When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
Always clean the fluid inlet strainers after flushing.
Check with your material manufacturer for chemical compatibility.
When changing between epoxies and urethanes or polyureas, disassemble and clean all fluid components and change hoses. Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.
NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.
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Models

Models
XM OEM sprayers are not approved for use in hazardous locations.
Use the following matrix to define the construction of the sprayer, based on the six characters of the Part Number. For example, Part XMEA00 represents an XM Plural-Component OEM sprayer (XM); 5200 psi pump set with pump filters (E); wall power supply that is not approved for hazardous areas (A).
NOTE: To order replacement parts, see the Parts section your XM Plural-Component Sprayer Repair-Parts manual. The digits in the matrix do not correspond to the Ref. numbers in the Parts drawings and lists.
First and Second
Digits
XM
(OEM plural
component sprayer
without a frame)
(See below for lower models) Control Power
Pump Set Pump Filters A no pumps B no pumps E 5200 psi F 5200 psi G 6300 psi H 6300 psi
Third Digit Fourth Digit
System Choice
Remote
Mix Manifold Control Box Always 00
A Wall Power Supply
D Alternator
Lower Models and Corresponding Identification Codes
Pump
Code System Pressure
E 5200 psi (35 MPa, 350 bar)
Filters
(see your lower manual)
F 5200 psi (35 MPa, 350 bar) G 6300 psi (49 MPa, 490 bar)
H 6300 psi (49 MPa, 490 bar)
NOTE: See Accessories and Kits, page 25, for a list of available accessories and kits.
A Lower
L250C4 L220C4 L250C3 L220C3 L180C4 L145C4 L180C3 L145C3
Fifth and Sixth
Digits
B Lower
(see your lower manual)
313292K 9

Overview

WLD
*

Control Box Ground Nut
73
Overview
Usage
XM plural-component sprayers can mix and spray most two-component epoxy and urethane protective coatings. When using quick-setting materials (less than 10 minute pot life) a remote mix manifold must be used.
The XM sprayer operates using compressed air pressure. XM plural-component sprayers are operated via the user interface, air controls, and fluid controls.
The models with the alternator control box option feature an intrinsically safe alternator powered by a compressed air-fed turbine as a power supply. The alternator module working pressure must be set to 18 +/- 1 psi (12.6 +/- 10 kPa, 1.26 +/- 0.07 bar).

Location

XM OEM sprayers are not approved for use in hazardous locations.

Grounding

The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape for the electric current.
NOTE: If wall power is used, ground the electrical connection properly according to local codes.
Air and fluid hoses: Use only electrically conductive hoses with a maximum of 500 ft (152 m) combined hose length to ensure grounding continuity. Check electrical resistance of hose regularly. If total resistance to ground exceeds 29 megaohms, replace hose immediately.
Spray gun: Ground through connection to a properly grounded fluid hose and pump.
Solvent pails: Follow your local code. Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a non-conductive surface, such as paper or cardboard, which interrupts grounding continuity.
To maintain grounding continuity when flushing or relieving pressure: hold the metal part of the spray gun
firmly to the side of a grounded metal pail, then trigger the gun.
Object being sprayed: Follow your local code.
Control box: Connect the control box ground wire (73)
to a true earth ground.
Pump: Connect the ground cable (15) provided on the back of the control box ground nut to the ground screw (G). Verify that the ground screw (G) is attached and tightened securely to the air motor.
10 313292K
Fluid supply container: Follow your local code.
Air compressor: Follow manufacturer’s
recommendations.

Component Identification

WLE
A
B
C
F
E
D
68
69
Component Identification
FIG. 1: Typical OEM Sprayer Components
Key:
A Pump Assembly B Fluid Control Assembly (see Fluid Control Assembly, page 12) C Control Box D User Interface Display (see User Interface Display, page 15) E Air Controls (see Air Controls, page 13) F Air Inlet Manifold Assembly 68 Air Line 69 Air Line
313292K 11
Component Identification
AB
AD
AF
AG
AJ
AK
AA
AC
AE
AH
AL
Fluid Control Assembly
FIG. 2: Fluid Control Assembly
AA Dosing Valve A AB Dosing Valve B AC Recirculation Valve A AD Recirculation Valve B AE Sampling Valve A AF Sampling Valve B AG Restriction Valve AH Mix Manifold Shutoff / Check Valve A AJ Mix Manifold Shutoff / Check Valve B AK Solvent Shutoff Valve AL Pressure Sensor (hidden)
12 313292K
Air Controls
CA
CB
CC
CD
CE
CG
CF
r_XM1A00_312359_313289_14A
Component Identification
FIG. 3: Air Controls
CA Main Pump and Air On/Off Control CB Solvent Pump Air On/Off Control CC Inlet Air Pressure Gauge CD Main Pump Air Regulator CE Main Pump Air Regulator Gauge CF Solvent Pump Air Gauge CG Solvent Pump Air Regulator
313292K 13
Component Identification
DA
DB
DD
DE
DF
DG
DH
DK
DP
DN
DM
DC

ti13365a

DR
DJ
User Interface
FIG. 4: User Interface
Buttons LEDs
Ref. Button Function
DA Display
Screen
DB Start Initiates Active Run Mode function
DC Stop Terminates Active Run Mode function
DD Enter Press to open drop-down fields,
DE Alarm
Reset
DF Left/Right Move between screens in run or setup
DG Function Activates mode or action represented by
DH Up/Down Move between selection boxes,
DJ Setup
Key Lock
DR USB Port Connection for data download. Use only
Use to view GCA display. Ratio, Mode Selection, Error Conditions, Totalizers, System Information.
currently selected in Run Screen.
currently selected.
selection options, and save values.
Resets alarms and advisories.
modes.
the icon above each of the four buttons in the LCD.
drop-down fields, and selectable values within Setup screens.
Change ratio or enter Setup mode.
in non-hazardous areas.
There are four types of LEDs on the display.
Ref. LED Function
DK Blue Dosing valve active
DM Green Spray mode active
DN Red Alarm
DP Yellow Warning
- on - dosing valve is active
- off - dosing valve is not active
- selected mode is on (active)
- selected mode is off (inactive)
- on - alarm is present
- off - no alarm
- on - is active
- off - no warning indicated (atio
and setup fields are not changeable)
- flashing - key is present and
turned (ratio and setup fields are changeable)
14 313292K
Component Identification
Current Date and Time
Navigate to screens within same group
Go back one screen
Current Status Bar
Navigational Bar
Function Display
Remaining Pot Life Time
User Interface Display
NOTE: For details regarding the user interface display,
see your XM Plural-Component Sprayer operation manual.
Main Display Screen Components
The following figure calls out the navigational, status, and general informational components of each display screen.
FIG. 5: Main Display Screen Components
To prevent damage to soft key buttons, do not press the buttons with sharp objects such as pens, plastic cards, or fingernails.
NOTICE
313292K 15

Pressure Relief Procedure

TI1949a
TI1950a
WLD
TI1949a
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever you see this symbol.
This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow this Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.
Relieve A and B Fluid Pressure
1. Engage trigger lock.
6. Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place. Trigger gun to relieve pressure in material hoses.
7. Engage trigger lock.
8. Close mix manifold valves (AH, AJ).
2. Press .
3. If fluid heaters are used, turn them off.
4. If the feed pumps are being used, shut them off by closing the feed pump air regulator and close the feed pump air valve.
5. Disengage trigger lock.
NOTICE
To prevent material from curing in the fluid lines and causing damage to the equipment, always flush the mix hose after relieving A and B fluid pressure through the mix manifold. Follow Flush Mixed Manifold, Hose, and Spray Gun, page 17, when you stop spraying or dispensing, and before cleaning, checking, servicing, or transporting equipment.
16 313292K

Flush

AE
AF
AJ
AH
AK
CG
CB
AK
Flush
Flush Mixed Manifold, Hose, and Spray Gun
?
? ?
To avoid fire and explosion, always ground equipment and waste container. To avoid static sparking and injury from splashing, always flush at the lowest possible pressure.
Hot solvent may ignite. To avoid fire and explosion:
Flush equipment only in well-ventilated area.
Ensure main power is off and heater is cool before flushing.
? ? ?
4. Verify that the solvent pump air regulator (CG) is at 0 psi, then open solvent pump air control (CB). Pull out and slowly turn solvent pump air regulator (CG) clockwise to increase air pressure. Use lowest possible pressure.
5. Disengage trigger lock. Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place.Use a pail lid with a hole in it to dispense through. Be careful to keep fingers away from the front of the gun. Trigger gun until clean solvent appears.
Do not turn on heater until fluid lines are clear of solvent.
1. Press to turn off system. Follow Pressure Relief Procedure, page 16. Engage trigger lock. Remove spray tip.
2. Make sure sampling valves (AE, AF) and mix manifold valves (AH, AJ) are closed.
6. Close solvent pump air valve (CB).
7. Hold a metal part of the gun against a grounded metal pail and trigger the gun to relive pressure. Close the solvent flush valve (AK) after relieving the pressure.
8. Engage trigger lock.
9. Disassemble and clean spray tip with solvent. Reinstall on the gun.
3. Open solvent shutoff valve (AK) at mix manifold.
313292K 17

Installation and Setup

Recirculation Hose (gray)
Hose to Pump Lower (black)
Recirculation Hose (gray)
WLE
12a, 12b
12c
12b
12a
Installation and Setup
See Dimensions, page 26, to aid in component installation.
Connect Air Lines
Refer to component identification in FIG. 1, page 11. Refer to the pneumatic schematic drawings in your XM Plural-Component Sprayer repair-parts manual for guidance.
Connect air lines (68, 69) between the fluid control assembly (B) and the control box (C).
Connect air lines (68, 69) between the air controls assembly (E) and the control box.
Connect Fluid Hoses
Use the following illustration as a guide to connect the fluid hoses.
Connect Air Hoses
Connect air hose (12) between the air inlet manifold and the air controls assembly. See (12c).
Connect air hose (12) between air controls assembly and both air motors. See (12a or 12b).
18 313292K

Operation

r_xmaa00_313292_4a
B
Fluid Control Module
Connect Sensor Cables
Connect the pressure and temperature sensor cables (supplied with fluid control assembly [B]) to the fluid control module.
Operation
For operation instructions, see your XM Plural-Component Sprayer Operation manual.

Repair

For maintenance, troubleshooting, and repair instructions, see your XM Plural-Component Sprayer Repair-Parts manual.

Schematics

See your XM Plural-Component Sprayer Repair-Parts manual for all electrical schematics.
313292K 19

Parts

WLF















F
E












(FRONT VIEW)

(FRONT VIEW)
(REAR VIEW)
(REAR VIEW)
Parts
20 313292K
48
47
45
44
49
46
43
27
28
25
26
20
19
20
52
51
50
XM_D00 Systems Only
XM_A00 Systems Only
24
22
23
22
29
Parts
313292K 21
Parts
XMBA00 and XMBD00 Systems Only
2
64
65
57
62
55
53
63
61
59
56
65
60
58
54
76
77
78
79
54
92
XMA_00 and XMB_00 Parts
Reference numbers not listed are not included with XMA_00 and XMB_00 systems.
Ref. Part Description Qty.
2 255684 MANIFOLD, mix; see your XM Sprayer
Repair manual
3 - - - - - VALVE, ratio control, left; see your XM
Sprayer Repair manual
4 - - - - - VALVE, ratio control, right; see your XM
Sprayer Repair manual
5 26C688 MODULE, air controls, upper; see your
XM Sprayer Repair manual
6 26C689 MANIFOLD, inlet air distribution; see
your XM Sprayer Repair manual
7 255771 BOX; see your XM Sprayer Repair
manual
19 255728 MODULE, alternator 20 110637 SCREW, mach, pan hd
XMAA00 and XMBA00 XMAD00 and XMBD00
21 C12508 TUBING, nylon, round 22 15V778 CABLE, I.S.CAN, f/f; 20 in. 23 15V782 CABLE, I.S. CAN, m/f; 20 in. 24 15V783 CABLE, male/female; 39 in. 25 15V747 POWER SUPPLY, assy.; 24Vdc, 2.5A,
60W
26 100035 SCREW, machine, pan hd 27 15X407 CABLE, power 28 115306 FILTER, power 29 15V779 CABLE, I.S. CAN, f/f; 34 in. 38 112958 NUT, hex, flanged 40 15X393 LABEL, warning, USB 41 15X126 LABEL, codes 42 15W598 LABEL, warning 43 156971 NIPPLE, short 44 115243 REGULATOR, air, 1/4 npt 45
112307 ELBOW, street; 1/8 nptf x 1/8 nptm 46 15W017 VALVE, safety, regulator 47 115841 ELBOW, swivel, male; 1/4 npt 48 104655 GAUGE, pressure, air 49 156823 UNION, swivel 50 102063 WASHER, lock, ext 51 15B090 WIRE, grounding, door 52 100284 NUT, hex mscr 53 121295 SCREW, cap, socket hd 54 158491 NIPPLE; 1/2 npt 55 100361 PLUG, pipe; 1/2 in. - 14 nptf 56 15R529 BLOCK, manifold 57 156684 ADAPTER, union 58 121139 O-RING 59 15J594 HOUSING, valve 60 255747 CARTRIDGE, valve 61 15R380 HANDLE, green
22 313292K
Ref. Part Description Qty.
62 15J916 HANDLE, blue 63 117623 NUT, cap; 3/8-16 unc 64 262522 CARRIAGE 65 111801 SCREW, cap, hex hd 66 108636 MUFFLER
1
67 121688 CONNECTOR, 3/8 npt x 3/8 tube 68 054175 HOSE, nylon, 1/4 OD, black; 10 ft; see
1
Component Identification, page 11
69 054757 HOSE, nylon, 1/4 OD natural; 10 ft; see
1
Component Identification, page 11
73 238909 WIRE, grounding assy
1
74 17L724 FLASH DRIVE, USB, 2.0
1
76
162505 UNION, swivel; 3/8 male x 1/2 female
npt
1
77 222200 VALVE, restrictor 78 155699 ELBOW, street
1
79 159239 NIPPLE, pipe; 1/2 x 3/8 npt 80 156849 PIPE, nipple
3
81 164672 ADAPTER
5
82 126786 WRENCH, restrictor
5
92 16N367 COUPLING, 1/2 x 3.5 in.
1 1
Included with XMAD00 and XMBD00 systems only.
1
Included with XMAA00 and XMBA00 systems only.
1
Included with XMBA00 and XMBD00 systems only.Not shown.
4
Replacement safety labels, tags, and cards are available
1 1 1
11
1 1 1 1 1 1 1 1 1 1 1 1 1 8 4 2 2 2 2 2 2 1
at no cost.
1 2 1
12
1 1
1 1 1
1 1 1 1 1 1 1
Parts
XME_00 and XMF_00 Parts
Reference numbers not listed are not included with XME_00 and XMF_00 systems.
Ref. Part Description Qty.
1 XL65D2 MOTOR, 6500, linear sensor,
haz; see air motor manual 1a 26C331 LINEAR SENSOR, assembly 1b 24A032 SWITCH, reed assembly 1c 15V719 FASTENER, screw, slot hex,
#8-32 tap 2 255684 MANIFOLD, mix; see your
sprayer manual 3 - - - - - VALVE, ratio control, left; see
your sprayer manual 4 - - - - - VALVE, ratio control, right; see
your sprayer manual 5 26C688 MODULE, air controls, upper;
see your sprayer manual 6 26C689 MANIFOLD, inlet air distribution;
see your sprayer manual 7 255771 BOX, control; see your sprayer
manual 8 L250C4 LOWER, Xtreme, 250; see your
pump manual 9 L220C4 LOWER, Xtreme, 220; see your
pump manual 10 17P248 LABEL, Xtreme, X50 11 17P249 LABEL, Xtreme, X60 12 15B554 HOSE, coupled; 48 in. 15 119402 CABLE, coiled 16 15T258 WRENCH 17 15M987 ELBOW, 60 degrees 19 255728 MODULE, alternator 20 110637 SCREW, machine, pan hd
XMEA00 and XMFA00
XMED00 and XMFD00 21 C12508 TUBING, nylon, round 22 15V778 CABLE, I.S.CAN, female/female;
20 in. 23 15V782 CABLE, I.S. CAN, male/female;
20 in. 24 15V783 CABLE, male/female; 39 in. 25 15V747 POWER SUPPLY, assy.; 24Vdc,
2.5A, 60W
26 100035 SCREW, machine, pan hd 27 15X407 CABLE, power 28
115306 FILTER, power
Ref. Part Description Qty.
29 15V779 CABLE, I.S. CAN,
female/female; 34 in. 30 257150 ROD, tie 31 101712 NUT, lock; 5/8 in. - 11 unc 32 15H392 ROD, adapter
2
33 244819 COUPLING, assy 34 244820 CLIP, hairpin with lanyard
2
35 197340 COVER, coupler
2
36 100133 WASHER, LOCK; 3/8
2
37 100101 SCREW, cap, hex hd 38 112958 NUT, hex, flanged
1
39 160327 UNION, adapter; 90 degrees 40 15X393 LABEL, warning, USB
1
41 15X126 LABEL, codes
1
42 15W598 LABEL, warning 43 156971 NIPPLE, short
1
44 115243 REGULATOR, air; 1/4 npt 45 112307 ELBOW, street; 1/8 nptf x 1/8
1
46 15W017 VALVE, safety, regulator
1
47 115841 ELBOW, swivel, male; 1/4 npt 48 104655 GAUGE, pressure, air
1
49 156823 UNION, swivel 50 102063 WASHER, lock, ext
1
51 15B090 WIRE, grounding, door 52 100284 NUT, hex mscr
1
65 111801 SCREW, cap, hex hd
1
66 108636 MUFFLER
3
67 121688 CONNECTOR; 3/8 npt x 3/8 tube
2
68 054172 TUBE, nylon, 1/4 OD, black; 10
1 2 1
69 054757 TUBE, nylon, 1/4 OD natural; 10
3 5
73 238909 WIRE, grounding assy
5
74 17L724 FLASH DRIVE, USB, 2.0
1
82 126786 WRENCH, restrictor 103 105281 FITTING, union, swivel, 45
1
104 17Y184 CABLE, GCA, M12-5P, m/f, 1.0m
1
Included with XMED00 and XMFD00 systems only.
1
Included with XMEA00 and XMFA00 systems only.
Not shown.
4 1
Replacement safety labels, tags, and cards are
1
available at no cost.
nptm
ft; see Component
Identification, page 11
ft; see Component
Identification, page 11
1
6 6 2 2 2 2 8 8
11
2 1 1 1 1 1 1
1 1 1 1 1 1 1
12
1 1
1 1 1 1 2
313292K 23
Parts
XMG_00 and XMH_00 Parts
Reference numbers not listed are not included with XMG_00 and XMH_00 systems.
Ref. Part Description Qty.
1 XL65D2 MOTOR, 6500, linear sensor,
haz; see your air motor manual 1a 26C331 LINEAR SENSOR, assembly 1b 24A032 SWITCH, reed assembly 1c 15V719 FASTERN, screw, slot hex, #8-32
tap 2 255684 MANIFOLD, mix; see your
sprayer manual 3 - - - - - VALVE, ratio control, left; see
your sprayer manual 4 - - - - - VALVE, ratio control, right; see
your sprayer manual 5 26C688 MODULE, air controls, upper; see
your sprayer manual 6 26C689 MANIFOLD, inlet air distribution;
see your sprayer manual 7 255771 BOX, control; see your sprayer
manual 8 L180C4 LOWER, Xtreme, 180; see your
pump manual 9 L145C4 LOWER, Xtreme, 145; see your
pump manual 10 17U825 LABEL, Xtreme, X70 11 17U826 LABEL, Xtreme, X90 12 15B554 HOSE, coupled; 48 in.
15 119402 CABLE, coiled 16 15T258 WRENCH 17 15M987 ELBOW, 60 degrees 19‡ 255728 MODULE, alternator 20 110637 SCREW, mach, pan hd
XMGA00 and XMHA00
XMGD00 and XMHD00 21‡C12508 TUBING, nylon, round 22 15V778 CABLE,I.S.CAN, female/female;
20 in. 23‡ 15V782 CABLE,I.S. CAN, male/female;
20 in. 24‡ 15V783 CABLE, male/female; 39 in. 25 15V747 POWER SUPPLY, assy.; 24Vdc,
2.5A, 60W
26 100035 SCREW, machine, pan hd 27 15X407 CABLE, power 28 115306 FILTER, power
Ref. Part Description Qty.
29 15V779 CABLE, I.S. CAN, female/female;
34 in. 30 257150 ROD, tie 31 101712 NUT, lock; 5/8 in. - 11 unc 32 15H392 ROD, adapter
2
33 244819 COUPLING, assy 34 244820 CLIP, hairpin with lanyard
2
35 197340 COVER, coupler
2
36 100133 WASHER, LOCK; 3/8
2
37 100101 SCREW, cap, hex hd 38 112958 NUT, hex, flanged
1
39 160327 UNION, adapter; 90 degrees 40 15X393 LABEL, warning, USB
1
41 15X126 LABEL, codes
1
42 15W598 LABEL, warning 43‡ 156971 NIPPLE, short
1
44‡ 115243 REGULATOR, air; 1/4 npt 45‡ 112307 ELBOW, street; 1/8 nptf x 1/8
1
46‡ 15W017 VALVE, safety, regulator
1
47‡ 115841 ELBOW, swivel, male; 1/4 npt 48‡ 104655 GAUGE, pressure, air
1
49‡ 156823 UNION, swivel 50‡ 102063 WASHER, lock, ext
1
51‡ 15B090 WIRE, grounding, door 52‡ 100284 NUT, hex mscr
1
65 111801 SCREW, cap, hex hd
1
66 108636 MUFFLER
3
67 121688 CONNECTOR; 3/8 npt x 3/8 tube 68 054172 TUBE, nylon, 1/4 OD, black; 10 ft;
2 1 2
69 054757 TUBE, nylon, 1/4 OD natural; 10
1
3
73 238909 WIRE, grounding assy
5
74 17L724 FLASH DRIVE, USB, 2.0
5
82 126786 WRENCH, restrictor
1
103 105281 FITTING, union, swivel, 45 104 17Y184 CABLE, GCA, M12-5P, m/f, 1.0m
1
Included with XMGD00 and XMHD00 systems only.
1
Included with XMGA00 and XMHA00 systems only.
1
Not shown.
4
Replacement safety labels, tags, and cards are
1 1
available at no cost.
nptm
see Component Identification,
page 11
ft; see Component
Identification, page 11
1
6 6 2 2 2 2 8 8
11
2 1 1 1 1 1 1
1 1 1 1 1 1 1
12
1 1
1 1 1 1 2
24 313292K

Accessories and Kits

Accessories and Kits
Not all accessories and kits are approved for use in hazardous locations. Refer to the specific accessory and kit manuals for approval details.
20-Gallon Hopper Kit, 255963
One complete double-wall 20-gallon hopper. See your Hopper manual for more information.
Hopper Heater Kit (240V), 256257
For heating fluid in a 20-gallon hopper. See your manual for more information.
T2 Feed Pump Kit, 256275
For supplying viscous material from a 20-gallon hopper to an XM sprayer. See your Feed Pump manual for more information.
5:1 Feed Pump Kit, 256255
For supplying viscous materials from a 20-gallon hopper to an XM sprayer. See your Feed Pump manual for more information.
7-Gallon Hopper and Bracket Kit, 256260
One 7-gallon hopper and mounting brackets. Mounts to the side or back of an XM sprayer. See your hopper installation kit manual for more information.
2:1 Drum Feed Kit, 256232
One T2 pump feed kit and one Twistork agitator kit for mixing and supplying viscous materials from a with 55-gallon drum to an XM sprayer. See your Feed Pump and Agitator Kit manual for more information.
5:1 Drum Feed Kit, 256276
One 5:1 pump feed kit and one Twistork agitator kit for mixing and supplying viscous materials from a with 55-gallon drum to an XM sprayer. See your Feed Pump and Agitator Kit manual for more information.
Desiccant Dryer Kit, 256512
For use with 20-gallon hoppers. See your desiccant dryer kit manual for more information.
Lower Strainer and Valve Kit, 256653
For straining material from a feed pump to an XM sprayer fluid inlet. See your Lower Strainer and Valve Kit manual for more information.
Electric Heated Hose Power Supply Kit, 256876
For monitoring and controlling fluid temperature in low-voltage heated hoses. See your heated hose manual for more information.
5000 psi Two-Component Main Heated Hose Set Kit
Electric heated hose set for adding additional sections.
Part Description
248907 Heated hose set; 1/4 in. ID x 3/8 in. ID; 50 ft.
248908 Heated hose set; 3/8 in. ID x 3/8 in. ID; 50 ft.
10:1 Drum Feed Kit, 256433
For supplying highly viscous material from a 55-gallon drum to an XM sprayer. See your Feed Pump and Agitator Kit manual for more information.
Shutoff/Check Valve Kit, 255278
For replacing shutoff valve or check valve. See your Shutoff Check Valve manual for more information.
Alternator Conversion Kit, 256991
For converting an XM sprayer from wall power supply to intrinsically safe alternator power supply. See your Alternator Conversion Kit manual for more information.
Mix Manifold Kit, 255684
See your XM Mix Manifold Kit manual for more information.
Remote Mix Manifold and Carriage Kit, 256980
Hopper/Hose Heat Circulation Kit, 256273
For circulating heated water through 20-gallon hoppers, heated hose, and Viscon HP heater. See your Feed Pump and Agitator Kit manual for more information.
313292K 25
For converting to a remote mix manifold kit with a protective guard. See your XM Mix Manifold Kit manual for more information.

Dimensions

(3.7 cm)
1.44 in.
(3.7 cm)
1.44 in.
4 X 5/16-18 UNC 2B
(3.7 cm)
1.44 in.
(3.7 cm)
1.44 in.
(16.3 cm)
(3.7 cm)
1.44 in.
4.94 in.
8 X 5/16-18 UNC 2B
Dosing Valve Assembly
Mix Manifold Assembly
Dimensions
Fluid Control Assembly
6.38 in.
(12.5 cm)
26 313292K
(25.4 cm)
10.0 in.
(48.3 cm)
19.0 in.
(38.7 cm)
15.25 in.
(38.1 cm)
15.0 in.
(17.6 cm)
6.94 in.
4 X FULL R .500
Control Box Assembly
r_xma000_313292_7a
LQ
FP
LQ
FP
LQ
FP
;)8//
5LQ
LQ
PP
LQ
FP
WLD
Air Control Assembly
Dimensions
313292K 27

Technical Specifications

Technical Specifications
XM Plural-Component OEM Sprayer
US Metric
Mixed ratio range 1:1-10:1 (in 0.1 increments) Ratio tolerance range +/- 5% Flow rates
Minimum* Maximum
Fluid viscosity range 200-20,000 cps (heavier viscosities can be mixed using heat,
Fluid filtration 60 mesh, (238 micron) standard on pump outlets
Air inlet 1 npt(f) Fluid inlets without feed kits 1 1/4 npt(m)
Ambient temperature range
Operating Storage
Maximum fluid working pressure of mixed material
50:1
70:1 Maximum fluid temperature 160 °F 71 °C Maximum pump inlet fluid feed pressure 250 psi 1.7 MPa, 17 bar
Maximum pump air set pressure
50:1
70:1 Maximum air consumption at
100 psi (0.7 MPa, 7.0 bar) in scfm (m Air supply pressure range 50-150 psi 0.35-1.0 MPa, 3.5-10.3 bar
Noise dB(A)
Operating Pressure 70 psi (0.48 MPa, 4.8 bar)
† Sound power 84.8 dB(A) ‡ Sound pressure measured per ISO 3744 95.1 dB(A)
Operating Pressure 100 psi (0.7 MPa, 7 bar)
† Sound power 91.7 dB(A) ‡ Sound pressure measured per ISO 3744 102.0 dB(A)
Environmental conditions rating (indoor/outdoor use)
Altitude Rating Altitudes up to 13,123 ft Altitudes up to 4000 m Maximum relative humidity To 99% up to 130 °F To 99% up to 54 °C Pollution degree 11 Installation category 2
* Minimum flow rate is dependent on the material being sprayed and its mixing capability. Test your material specific to the flow rate.
^
3/min.)
1 qt./min.
3 gal./min.
circulation, and/or pressure feeding)
(filter assembly not included on some models)
32-135 °F 30-160 °F
5200 psi 6300 psi
100 psi
90 psi
70 scfm per gpm (1.96 m^3min. per lpm)
0.95 liter/min.
11.4 liter/min.
0-57 °C
-1-71 °C
35.8 MPa, 358 bar
43.5 MPa, 435 bar
0.68 MPa, 6.8 bar
0.62 MPa, 6.2 bar
28 313292K
Technical Specifications
XM Plural-Component OEM Sprayer
US Metric
Wetted Parts
Suction tubes aluminum Hoses nylon Pumps (A and B) carbon steel, alloy steel, 303, 440, 17-ph grades stainless steel,
zinc and nickel plating, ductile iron, tungsten carbide, PTFE,
leather
carbon steel, nickel plating, carbide, polyethylene, leather Metering valves carbon steel, nickel plating, carbide, 302 stainless steel Manifold PTFE, UHMWPE
Supply Voltage
Wall Power 100-240VAC, 50/60 Hz Altenator N/A
Notes
All trademarks or registered trademarks are the property of their respective owners.
California Proposition 65
CALIFORNIA RESIDENTS
WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov.
313292K 29

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2018, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 313292
International Offices: Belgium, China, Japan, Korea
Graco Headquarters: Minneapolis
www.graco.com
Revision
K, October 2020
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