Check your pump’s identification plate (ID) for the 6-digit part number of your pump. Use the following matrix to define
the construction of your pump, based on the six digits. For example, Pump Part No. P06MSG represents the
pump (P), pressure ratio (06:1), low noise exhaust motor with DataTrak
PTFE/PTFE packing configuration (G). To order replacement parts, see Parts List section starting on page 15. The
digits in the matrix do not correspond to the Ref. Nos. in the Parts drawings and lists.
P06MSG
™
(M), stainless steel construction (S)
First
Digit
P
(pumps)
Second and Third
DigitFourth DigitFifth DigitSixth Digit
Pressure Ratio (xx:1)ExhaustCommunicationMaterialPackings
06
10
DDe-icingnoneCCarbon SteelGPTFE / PTFE
EDe-icingDataTrakSStainless
Steel
LLow NoisenoneSSevere Duty
MLow NoiseDataTrak
KUHMW / Leather
(PTFE/UHMWP)
311833G3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
•Do not alter or modify equipment.
•Use equipment only for its intended purpose. Call your distributor for information.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not kink or over bend hoses or use hoses to pull equipment.
•Keep children and animals away from work area.
•Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•Read MSDS’s to know the specific hazards of the fluids you are using.
•Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
•Always wear impervious gloves when spraying or cleaning equipment.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•Use equipment only in well ventilated area.
•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•Keep work area free of debris, including solvent, rags and gasoline.
•Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•Ground all equipment in the work area. See Grounding instructions.
•Use only grounded hoses.
•Hold gun firmly to side of grounded pail when triggering into pail.
•If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•Keep a working fire extinguisher in the work area.
4311833G
Warnings
WARNING
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
•Tighten all fluid connections before operating the equipment.
•Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
•Keep clear of moving parts.
•Do not operate equipment with protective guards or covers removed.
•Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
SKIN INJECTION HAZARD
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
•Do not point dispense valve at anyone or at any part of the body.
•Do not put your hand over the end of the dispense nozzle.
•Do not stop or deflect leaks with your hand, body, glove, or rag.
•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
311833G5
Installation
TI8250a
Y
X
Installation
Grounding
The equipment must be grounded. Grounding reduces
the risk of static and electric shock by providing an
escape wire for the electrical current due to static build
up or in the event of a short circuit.
Pump: Use the ground screw (X) and lockwasher on the
motor to attach ground wire 244524 (Y). Tighten the
screw securely. Connect the other end of the ground
wire to a true earth ground.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts
grounding continuity.
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of the spray gun
firmly to the side of a grounded metal pail, then trigger
the gun.
Accessories
Accessory Air Control Kits are available for the NXT
Air Motor. The kits include a master air valve, air
regulator, and filter. Order the kit separately. See
manual 311239 for more information.
Air Line
•Bleed-type master air valve: required in your system to relieve air trapped between it and the air
motor when the valve is closed.
Trapped air can cause the pump to cycle unexpectedly,
FIG. 1
Air and fluid hoses: use only electrically conductive
hoses. with a maximum of 500 ft. (150 m) combined
hose length to ensure grounding continuity. Check electrical resistance of hoses. If total resistance to ground
exceeds 29 megohms, replace hose immediately.
Air compressor: follow manufacturer’s recommendations.
Spray gun: ground through connection to a properly
grounded fluid hose and pump.
Fluid supply container: follow local code.
Object being sprayed: follow local code.
6311833G
which could result in serious injury from splashing or
moving parts.
Be sure the valve is easily accessible from the pump
and located downstream from the air regulator.
•Pump air regulator: to control pump speed and
outlet pressure. Locate it close to the pump.
•Air line filter: removes harmful dirt and moisture
from compressed air supply.
•Second bleed-type air valve: isolates air line
accessories for servicing. Locate upstream from all
other air line accessories.
•Gun air regulator: controls air pressure to the gun.
Fluid Line
•Fluid filter: with a 60 mesh (250 micron) stainless
steel element to filter particles from the fluid as it
leaves the pump.
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