Graco 695, 795, 1095, 1595, Mark IV HD Operation Manual

...

Operation, Parts

695 / 795 / 1095 / 1595 / Mark IV HD/ Mark V HD/ Mark VII HD/ Mark X HD Electric Airless Sprayers

For professional use only. Not approved for use in explosive atmospheres or hazardous locations. For portable airless spraying of architectural paints and coatings.

Models: 695 / 795 / 1095 / 1595 / Mark IV HD/ Mark V HD/ Mark VII HD/ Mark X HD

3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure

See page 4 for additional model information.

Important Safety Instructions

Read all warnings and instructions in this manual and in Related Manuals listed on page 2 before using the equipment. Be familiar with the controls and the proper usage of the equipment. Save all instructions.

3A6342F

Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.

Before You Spray

Review Warnings for Important Safety Information

Important! Read carefully and practice good safety habits.

Related Manuals

3A6285 Contractor PC Spray Gun 311254 Flex Plus Spray Gun 309495 Heavy-Duty InLine Spray Gun 308491 Heavy-Duty Texture Spray Gun 3A6584 Displacement Pump

3A6583

ProConnect™ Displacement Pump

Manuals can also be found at www.graco.com

2 3A6342F

Contents

Before You Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Know Your Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Know Your Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Assemble Your Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

QuikReel™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

10/16 Amp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

15/20 Amp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Flush Storage Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Strain the Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Fill Pump (Prime Pump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Fill Spray Gun and Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Refilling Paint Pail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

WatchDog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

BlueLink™ App . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

695/795 Lo-Boy Standard Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

695/795/Mark IV HD Hi-Boy Standard Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

1095/1595/Mark V HD/Mark VII HD Hi-Boy Standard Parts . . . . . . . . . . . . . . . . . . . . 54

Mark X HD Standard Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

695/795/Mark IV HD ProContractor Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

1095/1595/Mark V HD/Mark VII HD ProContractor Parts . . . . . . . . . . . . . . . . . . . . . . 60

Mark X HD ProContractor Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

1095/1595/Mark V HD /Mark VII HD IronMan Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Mark X HD IronMan Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

ProContractor QuikReel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Spray Gun and Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Radio Frequency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

California Proposition 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

3A6342F 3

Models

695 Models

Voltage Model

Ultra Max II 695

120

NEMA 5-15

Ultimate MX II 695

Standard

Hi-Boy

ProContractor

Standard

Lo-Boy

17E572 17E574 17E577

826222 826223 826224

230 CEE 7/7 Ultra Max II 695

230 Europe Multi Ultra Max II 695

230 ANZ/KR Ultra Max II 695

Japan/Taiwan

795 Models

230 CEE 7/7 Ultra Max II 795 17E639 17E642

230 Europe Multi Ultra Max II 795

230 ANZ/KR Ultra Max II 795

Japan/Taiwan

110 UK Ultra Max II 695

230 AP Ultra Max II 695

100

Ultra Max II 695

Voltage Model

Ultra Max II 795

120

NEMA 5-15

110 UK Ultra Max II 795

230 AP Ultra Max II 795

100

Ultimate MX II 795

Ultra Max II 795

17E632 17E635 17E633 17E636

17E634 17E637

17E610 17E613 17E614

26C981

26C982 26C983

Standard

Lo-Boy

17E616 17E617 17E619

Standard

Hi-Boy

17E579 17E582

826225 826226

17E640 17E643

17E641 17E644

26C985 26C986

ProContractor

26C984

4 3A6342F

1095 Models

Voltage Model

NEMA 5-15

120

Ultra Max II 1095

Ultimate MX II 1095

Models

Standard

Hi-Boy

17E583 17E585 17E586

826227 826228 826229

ProContractor

IronMan

230 CEE 7/7 Ultra Max II 1095

230 Europe Multi Ultra Max II 1095

230 ANZ/KR Ultra Max II 1095

230 AP Ultra Max II 1095

Japan/Taiwan

1595 Models

Voltage Model

120

NEMA 5-20

120

NEMA 5-15

100

Ultra Max II 1095

Ultimate MX II 1595

Ultra Max II 1595

Ultimate MX II 1595

17E646 17E647 17E650

17E648

17E620 17E621 17E623

26C987

26C988 26C989

Standard

Hi-Boy

17E589 17E596 17E594 826230 826232 826234

ProContractor

826233

17E593

IronMan

3A6342F 5

Models

Mark HD Models

Voltage Model

120

NEMA 5-15

120

NEMA 5-20

120

NEMA 5-15

230

NEMA L6-30

230 CEE 7/7

230 Europe

Multi

110 UK Mark V HD

230 ANZ/KR

230 AP

100

Japan/Taiwan

Standard

Hi-Boy

Mark IV HD

Mark V HD

Mark X HD

Mark IV HD

Mark V HD

Mark VII HD

Mark X HD

Mark IV HD

Mark V HD

Mark VII HD

Mark XHD

Mark V HD

Mark VII HD

Mark X HD

Mark IV HD 17E624

Mark V HD

Mark VII HD

Mark X HD

Mark V HD

17E603 17E604

17E605 17E606 17E607

17E608 17E609

17E651 17E653 17E655 17E660 17E664 17E665 17E667 17H895 17E669 17E671 17H897 17E652 17E654

17E666 17E668 17H896 17E670 17E672 17H898 17E659 17E662

17E657 26C990 26C992 17E673 26C995

ProContractor

17E628

17E661

17E663 17E629

26C993

17E674

26C991

IronMan

6 3A6342F

Warnings

120V US 230V

230V ANZ 230V India

Conductor Size Length

AWG (American Wire Gauge) Metric Maximum

2.5 mm

50 ft. (15 m)

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

GROUNDING

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

• Improper installation of the grounding plug is able to result in a risk of electric shock.

• When repair or replacement of the cord or plug is required, do not connect the grounding

wire to either flat blade terminal.

• The wire with insulation having an outer surface that is green with or without yellow stripes

is the grounding wire.

• Check with a qualified electrician or serviceman when the grounding instructions are not

completely understood, or when in doubt as to whether the product is properly grounded.

• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed

by a qualified electrician.

• This product is for use on a nominal 120 V or 230 V circuit and has a grounding plug similar

to the plugs illustrated in the figure below.

• Only connect the product to an outlet having the same configuration as the plug.

• Do not use a 3-to-2 adapter with this product.

Extension Cords:

•

Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that accepts the plug on the product.

• Make sure your extension cord is not damaged. If an extension cord is necessary use 12

AWG (2.5mm

) minimum to carry the current that the product draws.

• An undersized cord results in a drop in line voltage and loss of power and overheating.

3A6342F 7

Warnings

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Do not spray flammable or combustible materials near an open flame or sources of ignition

such as cigarettes, motors, and electrical equipment.

• Paint or solvent flowing through the equipment is able to result in static electricity. Static

electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, Hose assembly, Spray Gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.

• Verify that all containers and collection systems are grounded to prevent static discharge.

Do not use pail liners unless they are anti-static or conductive.

• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2

adapter.

• Do not use a paint or a solvent containing halogenated hydrocarbons.

• Do not spray flammable or combustible liquids in a confined area.

• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.

• Sprayer generates sparks. Keep pump assembly in a well ventilated area a least 20 feet

(6.1 m) from the spray area when spraying, flushing, cleaning, or servicing. Do not spray pump assembly.

• Do not smoke in the spray area or spray where sparks or flame is present.

• Do not operate light switches, engines, or similar spark producing products in the spray

area.

• Keep area clean and free of paint or solvent containers, rags, and other flammable

materials.

• Know the contents of the paints and solvents being sprayed. Read all Safety Data Sheets

(SDSs) and container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety instructions.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Connect only to grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

• Wait five minutes after disconnecting power cord before servicing.

8 3A6342F

Warnings

SKIN INJECTION HAZARD

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.

• Do not aim the Spray Gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For example, do not try to stop

leaks with any part of the body.

• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

• Use Graco nozzle tips.

• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip

clogs while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.

• Equipment maintains pressure after power is shut off. Do not leave the equipment

energized or under pressure while unattended. Follow the Pressure Relief Procedure when the equipment is unattended or not in use, and before servicing, cleaning, or removing parts.

• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.

• This system is capable of producing 3000 psi (207 bar, 20.7 MPa). Use Graco

replacement parts or accessories that are rated a minimum of 3000 psi (207 bar, 20.7 MPa).

• Always engage the Trigger Lock when not spraying. Verify the Trigger Lock is functioning

properly.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the

controls.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.

• Do not operate or spray near children. Keep children away from equipment at all times.

• Do not overreach or stand on an unstable support. Keep effective footing and balance at

all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not kink or over-bend the Hose.

• Do not expose the Hose to temperatures or to pressures in excess of those specified by

Graco.

• Do not use the Hose as a strength member to pull or lift the equipment.

• Do not spray with a Hose shorter than 25 feet.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals

and create safety hazards.

• Make sure all equipment is rated and approved for the environment in w hich you are using

it.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon

solvents or fluids containing such solvents.

• Do not use chlorine bleach.

• Many other fluids may contain chemicals that can react with aluminum. Contact your

material supplier for compatibility.

3A6342F 9

Warnings

MOVING PARTS HAZARD

Moving parts can pinch, cut, or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Equipment can start without warning. Before checking, moving, or servicing equipment,

follow the Pressure Relief Procedure and disconnect all power sources.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable

guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent

manufacturer.

10 3A6342F

Know Your Sprayer

695 / 795 / 1095 / 1595 / Mark IV HD/ Mark V HD/ Mark VII HD/ Mark X HD Standard Models:

AON/OFF Switch

B Pressure Control Knob

C Prime / Spray Valve

D Spray Gun

E Spray Tip

F Trigger Lock

GFilter

HPump

3A6342F 11

I Suction Tube

J Inlet Strainer

KDrain Tube

LHose

M Whip Hose (not included on all models)

N Pressure Gauge (not included on all units)

O Amp Switch (not equipped on all units)

P Unit/Serial Tag

Know Your Sprayer

695 / 795 / 1095 / 1595 Mark IV HD/ Mark V HD/ Mark VII HD/ Mark X HD ProContractor Models:

A LED Display (not included on all units)

BON/OFF Switch

C Pressure Control Knob

D Prime / Spray Valve

ESpray Gun

FSpray Tip

G Trigger Lock

HFilter

IPump

12 3A6342F

J Suction Tube

K Inlet Strainer

L Drain Tube

MHose

NQuikReel™

O ProConnect Pump Rod Pull Feature

P Amp Switch (not equipped on all units)

Q Unit/Serial Tag

R ProConnect II

Know Your Sprayer

1095 / 1595 / Mark V HD IronMan Models:

A LED Display (not included on all units)

BON/OFF Switch

C Pressure Control Knob

D Prime / Spray Valve

ESpray Gun

FSpray Tip

G Trigger Lock

HFilter

IPump

J Suction Tube

K Inlet Strainer

L Drain Tube

MHose

N Whip Hose (not included on all models)

O Pressure Gauge (not included on all units)

P Amp Switch (not equipped on all units)

Q ProConnect Pump Rod Pull Feature

R Unit/Serial Tag

S ProConnect II

3A6342F 13

Know Your Controls

PRIME/SPRAY

Prime

Spray

SPRAY TIP

Spray

Unclog

Know Your Controls

The ON/OFF power switch controls the power to your sprayer.

The Pressure Control Knob increases or decreases the pressure. It also has a setting for Prime/Slow and FastFlush™.

The Prime/Spray Valve directs the fluid to either the Drain Tube or the Hose and Spray Gun. It is used to prime the sprayer, which means to evacuate the air out of the pump, Hose, and Spray Gun.

Your Spray Gun will not spray if there is air in the system. It is necessary to prime the pump, Hose, and Spray Gun any time air enters the Suction Tube.

14 3A6342F

The Spray Tip is the key to airless spray technology. High pressure paint pumped through the very small hole in the Spray Tip comes out as a spray.

The Spray Tip has the ability to be reversed and quickly clear clogs.

Setup

Assemble Your Sprayer

When unpacking sprayer for the first time or after long term storage perform setup procedure.

1. All sprayers except ProContractor: Connect Graco airless Hose to sprayer. If whip Hose is included, attach to end of airless Hose. Use wrenches to tighten securely.

3. When unpacking sprayer for the first time remove packaging materials from inlet strainer. After long term storage check inlet strainer for clogs and debris.

4. Fill throat packing nut with Graco TSL™ to prevent premature packing wear. Do this each time you spray.

a. Place the TSL bottle nozzle into the

top center opening in the grill at the front of the sprayer.

b. Squeeze bottle to dispense enough

TSL to fill the space between the pump rod and packing nut seal.

2. Connect Spray Gun to other end of Hose. Use wrenches to tighten securely.

3A6342F 15

5. Ensure Spray Tip is properly inserted into the Spray Tip Guard, and the Spray Tip Guard assembly is tightened securely to the Spray Gun. Refer to separate Spray Gun manual.

6. Perform the Pressure Relief Proce- dure, page 18.

Setup

QuikReel™

(ProContractor models only)

Moving parts can pinch, cut or amputate fingers and other body parts. To avoid injury from moving parts, be sure to keep your head clear of QuikReel while winding up Hose.

1. Make sure Hose is routed through hose guide.

2. Lift and turn pivot lock 90° to unlock Hose Reel. Pull on Hose to remove it from Hose Reel.

3. Pull reel handle down and out. Turn clockwise to reel in Hose.

NOTE: QuikReel can be locked into two positions: Usage (A) and Storage (B).

16 3A6342F

Setup

ti24584a

Grounding

The equipment must be grounded to reduce the risk of static sparking and electric shock. An electric or static spark can cause fumes to ignite or explode. An improper ground can cause electric shock. A good ground provides an escape wire for the electric current.

This sprayer is equipped with a power cord that has a ground wire and an appropriate grounding plug.

The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.

Power Requirements

• 100-120V units require 100-120 VAC,

50/60 Hz, 15A, 1 phase.

• 230V units require 230 VAC, 50/60 HZ,

10A-16A, 1 phase.

Extension Cords

Use an extension cord with an undamaged ground contact. If an extension cord is necessary, use a 3-wire, 12 AWG (2.5 mm2) minimum.

NOTE: Smaller gauge or longer extension cords may reduce sprayer performance.

Pails

Solvent and oil-based fluids: follow local

code. Use only conductive metal pails, placed on a grounded surface such as concrete.

Do not place pail on a non-conductive surface such as paper or cardboard which interrupts grounding continuity.

Always ground a metal pail: connect a ground wire to the pail. Clamp one end to the pail and the other end to a true earth ground such as a water pipe.

3A6342F 17

Start Up

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever you see this symbol.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection or splashed fluid, follow the Pressure Relief Procedure whenever sprayer is stopped and before sprayer is cleaned or checked, and before equipment is serviced.

1. Turn ON/OFF switch to the OFF position.

2. Engage the Trigger Lock. Always engage the Trigger Lock when sprayer is stopped to prevent the Spray Gun from being triggered accidentally.

4. Put Drain Tube into a waste pail and turn Prime/Spray Valve down to PRIME position to relieve pressure.

5. Hold the Spray Gun firmly to a grounded pail. Point Spray Gun into pail. Disengage the Trigger Lock and trigger the Spray Gun to relieve pressure.

3. Turn Pressure Control Knob to OFF (all the way counterclockwise).

18 3A6342F

6. Engage the Trigger Lock.

Start Up

7. If you suspect the spray tip or Hose is clogged or that pressure has not been fully relieved:

a. VERY SLOWLY loosen the tip

guard retaining nut or the Hose end coupling to relieve pressure gradually.

b. Loosen the nut or coupling

completely.

c. Clear Hose or tip obstruction.

NOTE: Leave Prime/Spray Valve in the PRIME position until you are ready to spray.

10/16 Amp Switch

(230V Mark VII and Mark X units)

15/20 Amp Switch

(120V 1595 and Mark V units)

Use 20A setting if 20A circuit is available for maximum sprayer performance. Otherwise, use 15A setting.

Flush Storage Fluid

It is important that you flush storage fluid from the sprayer before using it.

1. Make certain ON/OFF switch is OFF.

2. Separate Drain Tube (smaller) from Suction Tube (larger). Place Drain Tube in a waste pail.

3. Submerge Suction Tube into grounded pail filled with appropriate flushing fluid.

Use 16A setting if 16A circuit is available for maximum sprayer performance. Otherwise, use 10A setting.

3A6342F 19

Start Up

4. Make certain Prime/Spray Valve is down in the PRIME position.

5. Make certain the Pressure Control Knob is set to OFF (all the way counterclockwise).

6. Plug power cord into a properly grounded electrical outlet.

7. Turn ON/OFF switch to ON position.

8. Turn Pressure Control Knob to Prime/Slow in order to start the motor. Flushing fluid will flow up the Suction Tube and out the Drain Tube into the waste pail.

10. Turn the ON/OFF switch to OFF position.

Strain the Paint

Disposable paint strainer bags are used to remove coarse particles and debris from new or previously opened paint or stain, and are available where paint is sold. To avoid priming problems and Spray Tip clogs it is recommended to strain all paints and stains before spraying. Stretch a disposable paint strainer bag over a clean pail and pour the paint through the strainer.

ti26894a

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag.

9. When you see flushing fluid exiting the Drain Tube, turn Pressure Control Knob to FastFlush setting and allow unit to flush for 30-60 seconds.

20 3A6342F

Start Up

Fill Pump (Prime Pump)

The Prime/Spray Valve directs the fluid to either the Drain Tube or the Hose and Spray Gun. It is used to prime the sprayer, which means to evacuate the air out of the pump, Hose, and Spray Gun.

Your Spray Gun will not spray if there is air in the system. It is necessary to prime the pump, Hose, and Spray Gun any time air enters the Suction Tube.

1. Move Suction Tube to paint pail and submerge Suction Tube in paint. Place Drain Tube in waste pail.

2. Turn Pressure Control Knob to Prime/Slow.

3. Turn ON/OFF switch to ON position to start motor.

4. Wait to see paint coming out of Drain Tube.

5. Turn Pressure Control Knob to OFF (all the way counterclockwise) to disengage motor.

Fill Spray Gun and Hose

1. Remove Spray Tip Guard.

2. Hold Spray Gun against waste pail. Point Spray Gun into waste pail.

a. Disengage Trigger Lock (A).

b. Pull and hold Spray Gun trigger (B).

c. Turn Prime/Spray Valve horizontal

to SPRAY position (C).

d. Turn Pressure Control Knob to

Prime/Slow (D).

3A6342F 21

Start Up

Spray

3. Continue to trigger Spray Gun into waste pail until only paint comes out of the Spray Gun.

4. Release trigger. Engage Trigger Lock.

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag.

NOTE: Inspect for leaks. If leaking occurs, perform Pressure Relief Procedure, page 18, then tighten all fittings and repeat Fill Pump (Prime Pump), page 21.

5. Transfer Drain Tube to paint pail.

6. Install Spray Tip Guard. Rotate Spray Tip back to SPRAY position and ensure the Spray Tip Guard is tight.

You are now ready to spray!

NOTE: It is normal for the motor to stop once

the sprayer is primed and under pressure.

Refilling Paint Pail

When the paint pail runs low and the Spray Gun stops spraying, refill the paint pail and repeat the Fill Pump (Prime Pump) procedure, then the Fill Spray Gun and Hose procedure.

22 3A6342F

Spraying

Good Spray Pattern

12 in. (30 cm) from surface

TAILS - Gaps at edges

Pressure too low

Tip Wear

Start

1. Turn pressure control knob to SPRAY position.

2. Disengage Trigger Lock.

Spraying

Spray Pattern Quality

A good spray pattern is evenly distributed as it hits the surface.

• Spray should be atomized (evenly

distributed, no gaps at edges).

• Increase Pressure Control Knob if

needed until spray is even and without gaps at edges.

• Spray Tip may be worn or a smaller tip

may be needed.

• Material may need to be thinned. If

material needs to be thinned follow manufacturer’s recommendations.

Adjust Pressure Control

1. For best spray results with lowest overspray, begin with the Pressure Control Knob adjusted to the lowest spray setting.

2. If needed, increase Pressure Control Knob setting to the lowest spray setting that results in an acceptable spray pattern.

3A6342F 23

Spraying

EVEN FINISH

UNEVEN FINISH

even finish

uneven finish

EVEN FINISH

UNEVEN FINISH

thin

thick

thin

START

STROKE

TRIGGER

GUN

CONTINUE

STROKE

RELEASE TRIGGER

END

STROKE

Horizontal Spray

Vertical Spray

Spray Techniques

Use a piece of scrap cardboard to practice these basic spraying techniques before you begin spraying the surface.

• Hold Spray Gun 12 in. (30 cm) from

surface and aim straight at surface. Tilting Spray Gun to direct spray angle causes an uneven finish.

• Flex wrist to keep Spray Gun pointed

straight. Fanning Spray Gun to direct spray at angle causes uneven finish.

Triggering Spray Gun

Pull trigger after starting stroke. Release trigger before end of stroke. Spray Gun must be moving when trigger is pulled and released.

Aiming Spray Gun

Aim center of spray of Spray Gun at bottom edge of previous stroke, overlapping each stroke by half.

24 3A6342F

Spraying

UNCLOG

SPRAY

Clear Spray Tip Clog

In the event that particles or debris clog the Spray Tip, the Spray Tip can be reversed to quickly and easily clear particles without disassembling the sprayer.

See Strain the Paint, page 20, for additional information.

1. Engage Trigger Lock. Rotate Spray Tip to UNCLOG position. Ensure spray tip remains fully seated, pushed all the way into the Spray Tip Guard. Disengage Trigger Lock. Trigger Spray Gun at waste area to clear clog.

2. Engage Trigger Lock. Rotate Spray Tip back to SPRAY position. Disengage Trigger Lock and continue spraying.

Spray Tip Installation

To avoid serious injury from skin injection do not put your hand in front of the spray tip when installing or removing the spray tip and spray tip guard.

To prevent Spray Tip leaks make certain Spray Tip and Spray Tip Guard are installed properly. Refer to separate Spray Gun manual for procedure to remove and install

NOTE: If Spray Tip is difficult to rotate when turning to the UNCLOG position perform, Pressure Relief Procedure, page 18, then turn Prime/Spray Valve horizontal to SPRAY position and repeat step 1.

3A6342F 25

Spray Tip, Seal, and Spray Tip Guard.

Cleanup

ti24592a

Cleanup

1. Perform Pressure Relief Procedure, page 18.

2. Remove Spray Tip Guard and Spray Tip. For additional information, see separate Spray Gun manual.

4. Place Suction Tube in appropriate flushing fluid. Place Drain Tube in waste pail.

5. To flush Drain Tube and pump turn Prime/Spray Valve down to PRIME position.

6. Turn pressure control to Prime/Slow and turn ON/OFF switch to ON position to start the motor. Flushing fluid will flow up the Suction Tube and out the Drain Tube into the waste pail. Allow flushing fluid to

Clean Drain Tube

3. Remove Suction Tube and Drain Tube from paint; wipe excess paint off outside of Suction Tube.

26 3A6342F

flow out of Drain Tube for 5 seconds.

7. Turn Pressure Control Knob to OFF setting (all the way counterclockwise).

Cleanup

Clean Hose and Spray Gun

8. Hold Spray Gun against a grounded metal waste pail. Point Spray Gun into waste pail.

a. Disengage Trigger Lock (A).

b. Pull and hold Spray Gun trigger (B).

c. Turn Prime/Spray Valve horizontal

to SPRAY position (C).

d. Turn pressure control to 12 o’ clock

position to begin flushing (D). (For optimal cleaning performance, the Pressure Control Knob can be turned to the FastFlush setting.)

12. Remove Suction Tube from flushing fluid so that air can enter the pump and push flushing fluid out of the Hose and Spray Gun.

13. Trigger Spray Gun into flushing pail and turn Pressure Control Knob to 12 o’ clock position to purge fluid from Hose.

14. When flushing fluid has been purged, release trigger. Engage Trigger Lock.

9. Continue flushing until flushing fluid appears clear.

10. Turn Pressure Control Knob to OFF (all the way counterclockwise).

11. Stop triggering Spray Gun.

3A6342F 27

Cleanup

15. Turn Pressure Control Knob to OFF and turn ON/OFF switch to OFF position. Disconnect power to sprayer.

16. Turn Prime/Spray Valve down to PRIME position.

17. Remove Spray Tip and Spray Tip Guard from Spray Gun. Remove filter from Spray Gun. Clean and inspect. Reinstall. See separate Spray Gun manual for more information.

18. Remove filter from sprayer. Clean and inspect. Reinstall.

NOTE: If flushing with water, flush again with mineral spirits or Pump Armor™ to leave a protective coating to prevent freezing or corrosion for longterm storage.

19. Wipe sprayer, Hose and Spray Gun with a rag soaked in water or mineral spirits.

28 3A6342F

WatchDog

Your sprayer is equipped with WatchDog™, which automatically stops and protects the pump when the sprayer runs out of paint.

Enabling or Disabling WatchDog

By default, WatchDog is disabled. To enable or disable WatchDog, use the Graco BlueLink™ app. See page 30 for instructions to download the Graco BlueLink app.

Alternatively, you can enable or disable WatchDog using the LED Display (if equipped). See page 34 for instructions to enable or disable WatchDog using the LED Display.

Adjusting WatchDog Sensitivity

WatchDog can be set to LOW, MEDIUM, or HIGH sensitivity when detecting if the sprayer has run out of paint. By default, WatchDog sensitivity is set to MEDIUM. WatchDog sensitivity can be adjusted using the Graco BlueLink app or by using the LED Display, as described above.

Refilling Paint and Resuming

When you run out of paint and WatchDog stops the pump, perform the following steps to resume spraying.

1. Turn the ON/OFF switch to the OFF position.

2. Perform Pressure Relief Procedure, page 18.

3. Refill the paint pail.

4. Perform the Fill Pump (Prime Pump), page 21, then the Fill Spray Gun and Hose, page 21.

3A6342F 29

BlueLink™ App

Download the Graco BlueLink app from the Apple App Store, Google Play, or other available application stores to connect to the paint sprayer via Bluetooth

The BlueLink app allows you to access sprayer information, settings, statistics, and provides access to useful features such as WatchDog™, improved maintenance tracking, sprayer tracking, and job tracking. Find the Graco BlueLink App at:

https://www.graco.com/BlueLink

Further instructions can be accessed within the app. Instructions can also be accessed online at:

https://www.graco.com/BlueLinkSupport

Enabling or Disabling BlueLink

1. Turn the ON/OFF switch to the OFF position. Turn the Pressure Control Knob all the way counterclockwise to the OFF position.

2. Unplug sprayer from power outlet and allow power to dissipate for 5 minutes.

3. Remove control box cover.

4. Locate the Bluetooth transmitter power switch (S2) on the control board. Using a ballpoint pen, DISABLE BlueLink by moving the switch to the left, or ENABLE BlueLink by moving the switch to the right.

The Graco BlueLink system uses Bluetooth to communicate between the sprayer’s control board and a mobile phone. To disable BlueLink by shutting off the Bluetooth transmitter, perform the following steps.

5. Reassemble control box cover.

30 3A6342F

Replacing BlueLink Battery

BlueLink™ App

In order to keep your sprayer synced, your unit has a small battery built-in. If you receive the following message, the battery will need to be replaced.

3. Remove black battery cover with a philips screwdriver.

4. Slide battery out of the holder, to the left.

5. Replace battery with a new CR2032 battery.

6. Place the battery cover back on the unit.

7. Hook the clip under the control board.

NOTE: The cover should not move.

8. Tighten the screw back into place on the battery cover.

1. Turn sprayer OFF and disconnect power.

2. Remove the control box cover.

9. Close and screw the control box cover back on the unit.

3A6342F 31

LED Display

(not included on all models)

Operation Main Menu

Short press next display. Press and hold to change units or reset data.

1. Perform the Pressure Relief Procedure, page 18.

2. Turn power ON. LED Display will show dashes if pressure is less than 200 psi (14 bar, 1,4 MPa).

DISPLAY

button to move to

Change Display Units

Press and hold the DISPLAY button for 5 seconds to change pressure units (psi, bar, MPa) to desired units. Selection of bar or MPa changes gallons to liters x 10. To change display units LED Display must be in pressure display mode and pressure must be at zero (dashes displayed).

32 3A6342F

LED Display

Job Gallons

1. Short press DISPLAY button to move to Job Gallons (or liters x 10).

2. Press and hold the DISPLAY button to reset to zero.

Lifetime Gallons

1. Short press DISPLAY button to move to Lifetime Gallons (or liters x 10).

2. Turn power switch on while holding DISPLAY button down.

3. SERIAL NUMBER scrolls past on the display.

4. Short press DISPLAY button to move to MOTOR HOURS. The total motor run hours are displayed.

5. Short press DISPLAY button. LAST CODE scrolls by and last code is displayed; e.g. CODE 06 MOTOR

THERMAL PROTECTION ENABLED

(see Repair manual).

Secondary Menu - Stored Data

1. Perform Pressure Relief Procedure, page 18, steps 1 - 4 if they have not already been done.

3A6342F 33

LED Display

6. Press and hold DISPLAY button to clear code. NO CODE STORED will be displayed after clearing the code

7. Short press displayed then is OFF. ON displays if Watchdog is ON.

8. Short press DISPLAY button to move to WatchDog sensitivity menu. Press and hold DISPLAY button and Watch- dog can be set to low, medium, or high sensitivity. Release DISPLAY button when desired sensitivity setting is displayed. Default is medium.

DISPLAY

button.

OFF

displays if watchdog

W-DOG

11. Short press DISPLAY button to move to Pressure Control Knob Calibration. KNOB displays. If you wish to calibrate the Pressure Control Knob, follow the procedure below. Otherwise, short press the DISPLAY button to return to SERIAL NUMBER.

a. Align the Pressure Control Knob to

the line between Fast Flush and the minus (-) symbol.

b. Press and hold DISPLAY button to

calibrate the Pressure Control Knob. PASS is displayed if the knob is aligned correctly, then the menu returns to SERIAL NUMBER. Knob calibration is complete.

9. Short press DISPLAY button to move to SOFTWARE REV.

10. Short press DISPLAY button. MOTOR ID RESISTOR scrolls by and model code number (see below).

Motor ID

Number Models

0 695/230V Mark IV 2 795 / 120V Mark IV 4 1095 / 230V Mark V 6 1595 / 120V Mark V / Mark VII

10 Mark X

34 3A6342F

NOTE: If the knob is not aligned correctly, FAIL displays, then KNOB displays again.

Ensure the Pressure Control Knob is aligned correctly, then try the calibration procedure again.

Maintenance

Routine maintenance is important to ensure proper operation of your sprayer. Maintenance includes performing routine actions which keep your sprayer in operation and prevents trouble in the future.

Perform Pressure Relief Procedure, page 18, before performing maintenance.

Activity Interval

Inspect/clean sprayer filter, fluid inlet strainer, and Spray Gun filter.

Inspect motor shield vents for blockage.

Fill TSL by adding through TSL fill point.

Check sprayer stall.

With sprayer Spray Gun NOT triggered, sprayer motor should stall and not restart until Spray Gun is triggered again.

If sprayer starts again with Spray Gun NOT triggered, inspect pump for internal/external leaks and check prime valve for leaks.

Throat packing adjustment

When pump packing begins to leak after extended use, tighten packing nut down until leakage stops or lessens. This allows approximately 100 gallons of additional operation before a repacking is required. Packing nut can be tightened without 0-ring removal.

Daily or each time you spray

Every 1000 gallons (3785 liters)

As necessary based on usage

Maintenance can be scheduled and tracked via the Graco BlueLink app. See

Maintenance, page 35, for more information.

Recycling and Disposal at End of Life

At the end of the product’s useful life, dismantle and recycle it in a responsible manner.

Preparation:

•

Perform the Pressure Relief Procedure, page 18.

• Drain and dispose of fluids according to

applicable regulations. Refer to the material manufacturer’s Safety Data Sheet.

3A6342F 35

Dismantle and recycle:

•

Remove motors, circuit boards, displays, and other electronic components. Remove the coin-cell battery from the battery holder on the control board. Recycle according to applicable regulations.

• Do not dispose of electronic

components with household or commercial waste.

• Deliver remaining product to a recycling

facility.

Troubleshooting

Mechanical/Fluid Flow

1. Perform Pressure Relief Procedure, page 18, before checking or repairing.

2. Solutions listed at the beginning of each problem are the most common.

Problem Cause Solution

Paint does not come out of the Spray Gun or you suspect pressure has not been fully relieved.

Pump output is low

There is a blockage in the pump Hose or Spray Gun.

Spray tip worn Follow Pressure Relief Procedure, page

Spray tip clogged Refer to Clear Spray Tip Clog, page 25.

Paint supply is empty Refill and reprime pump.

Suction Tube strainer clogged Remove and clean, then reinstall.

Intake valve ball and piston ball are not seating properly

Sprayer filter or Spray Gun filter is clogged or dirty.

Prime valve leaking Follow Pressure Relief Procedure, page

Pump is worn. Service pump; see pump manual.

1. VERY SLOWLY loosen the Hose connection to the Spray Gun and disconnect the airless spray Hose from the Spray Gun.

2. Turn Prime/Spray Valve horizontal to SPRAY position.

3. While holding Hose firmly, point end of Hose into paint pail. Turn ON/OFF switch to ON position and turn Pressure Control Knob to PRIME/SLOW.

a. If fluid does not flow out of Hose,

b. If fluid flows out of Hose, see

4. Reassemble the Hose and Spray Gun, and repeat Fill Spray Gun and Hose, page 21.

18, then replace tip. See your separate Spray Gun or tip manual.

Remove intake valve and clean. Inspect balls and seats for nicks; replace if necessary; see pump manual. Strain paint before using to remove particles that could clog pump.

Clean or replace filter.

18. Replace prime valve.

replace the Hose and continue to step 4.

Clean the Spray Gun and Spray Gun Filter, page 31.

36 3A6342F

Troubleshooting

Problem Cause Solution

Pump output is low (continued)

Fluid is spitting from Spray Gun

Pump is difficult to prime

Pump throat packings are worn.

Intake valve ball is packed with material

Pressure setting is too low Turn Pressure Control Knob clockwise to

Material is too thick for a small diameter Hose, or Hose is too long.

Amp switch is on low setting. (10A or 15A setting)

Tip is partially clogged Refer to Clear Spray Tip Clog, page 25.

Material supply low, or air was not properly purged during priming.

Intake valve is stuck to seat. Remove foot valve. Clean and inspect intake

Suction tube o-ring on foot valve is damaged or missing.

Air in pump Refer to Fill Pump (Prime Pump), page 21.

Intake valve is leaking Clean intake valve. Be sure ball seat is not

Pump packings are worn Replace pump packings; see pump manual.

Tighten packing nut/wet cup. If leakage continues, replace packings; see pump manual. Also check piston valve seat for hardened paint or nicks and replace if necessary. Tighten packing nut/wet-cup.

Clean intake valve; see pump manual.

increase pressure.

Use larger diameter Hose and/or reduce overall length of Hose.

Switch to 16A or 20A setting.

Refill fluid supply. Refer to Fill Pump (Prime

Pump), page 21. Then Fill Spray Gun and Hose, page 21. Check fluid supply often to

prevent running pump dry.

valve.

Replace Suction Tube o-ring.

Then Fill Spray Gun and Hose, page 21.

nicked or worn and that ball seats well. Reassemble valve.

Motor does not run

Motor runs but pump does not stroke

Pressure Control Knob is set too low

Spray tip clogged Refer to Clear Spray Tip Clog, page 25.

Displacement pump pin damaged or missing; see pump manual.

Connecting rod assembly damaged; see pump manual.

Gears or drive housing damaged.

Increase pressure by turning Pressure Control Knob clockwise.

Replace pump pin if missing. Be sure retainer spring is fully in groove all around connecting rod; see pump manual.

Replace connecting rod assembly; see pump manual.

Inspect drive housing assembly and gears for damage and replace if necessary; see pump manual.

3A6342F 37

Troubleshooting

Electrical

Keep clear of electrical and moving parts during troubleshooting procedures. To avoid electrical shock hazards when covers are removed for troubleshooting, wait 5 minutes after unplugging power cord for stored electricity to dissipate.

If sprayer does not run or does not shut off, follow the steps below before beginning to troubleshoot electrical issues.

1. Perform Pressure Relief Procedure, page 18.

2. Plug sprayer into correct voltage, grounded outlet.

3. Set power switch OFF for 30 seconds and then ON again (this ensures sprayer is in normal run mode).

4. Turn pressure control knob clockwise 1/2 turn.

5. Observe BlueLink status light to diagnose and resolve error codes in the following Troubleshooting chart.

Blinking red LED total count equals the error code (for example: two blinks equals CODE

02).

NOTE: Use BlueLink app for more information about error codes.

38 3A6342F

Problem Cause Solution

•

Sprayer does not run at all

• Display is blank

• BlueLink status light never lights up

Sprayer will not shut off

• Sprayer does not run at all

• Display shows CODE 02

• BlueLink status light blinks 2 times

repeatedly

• Sprayer does not run at all

• Display shows CODE 03

• BlueLink status light blinks 3 times

repeatedly

Multiple electrical issues.

Transducer or transducer connection issue.

Transducer connection issue (control board is not detecting a pressure signal).

Troubleshooting

See flow chart, page 46.

See flow chart, page 48.

1. Make sure there is no pressure in the system (see Pressure Relief Procedure, page 18). Check fluid path for clogs, such as clogged filter.

2. Use airless paint spray Hose with no metal braid 1/4 in. x 50 ft minimum. Smaller Hose or metal braid Hose may result in high-pressure spikes.

3. Set sprayer to OFF and disconnect power to sprayer.

4. Check transducer and connections to control board.

5. Disconnect transducer from control board socket. Check that transducer and control board contacts are clean and secure.

6. Reconnect transducer to control board socket. Connect power, set sprayer ON and control knob 1/2 turn clockwise. If sprayer does not run properly, set sprayer to OFF and go to next step.

7. Install new transducer. Connect power, set sprayer ON and control knob 1/2 turn clockwise. Replace control board if sprayer does not run properly.

1. Set sprayer to OFF and disconnect power to sprayer.

2. Check transducer and connections to control board.

3. Disconnect transducer from control board socket. Check to see if transducer and control board contacts are clean and secure.

4. Reconnect transducer to control board socket. Connect power, set sprayer ON and control knob to 1/2 turn clockwise. If sprayer does not run, set sprayer to OFF and go to next step.

5. Connect a confirmed working transducer to control board socket.

6. Set sprayer ON and control knob to 1/2 turn clockwise. If sprayer runs, install new transducer. Replace control board if sprayer does not run.

7. Check transducer resistance with ohmmeter (less than 9k ohm between red and black wires and 3-6k ohm between green and yellow wires).

3A6342F 39

Troubleshooting

Problem Cause Solution

• Sprayer does not run at all

• Display shows CODE 4

• BlueLink status light blinks four

times repeatedly

• Sprayer does not run at all

• Display shows CODE 05

• BlueLink status light blinks 5 times

repeatedly

Control board detected voltage surges.

Control is commanding motor to run but motor shaft does not rotate.

Set sprayer to OFF and disconnect power to sprayer.

Locate a good voltage supply to prevent damage to electronics.

1. Remove pump and try to run sprayer. If motor runs, check for locked or frozen pump or drive train. If sprayer does not run, continue to step 2.

2. Set sprayer to OFF and disconnect power to sprayer.

3. Remove motor cover.

4. Disconnect motor connector(s) above motor. Check that connectors are clean. Reconnect connectors. Check that connectors are fully seated and secure.

5. Set sprayer to OFF and spin motor fan 1/2 turn. Restart sprayer. If sprayer runs, replace control board. If sprayer does not run, continue to step 5.

6. Perform Spin Test: Test at large 4-pin motor field connector. Disconnect fluid pump from sprayer. Test motor by placing a jumper across pins 1 & 2. Rotate motor fan at about 2 revolutions per second. A cogging resistance to motion should be felt at the fan. The motor should be replaced if no resistance is felt. Repeat for pin combinations 1 & 3 and 2 & 3. Pin 4 (the green wire) is not used in this test. If all spin test is positive, continue to step 6.

See connections on next page:

40 3A6342F

Troubleshooting

Green Blue Red Black

STEP 1:

STEP 2:

STEP 3:

Problem Cause Solution

3A6342F 41

Troubleshooting

ti13140a

Resistance Table:

695/240V Mark IV 0 ohms

795/120V Mark IV 2k ohms

1095/230V Mark V 3.9k ohms

1595/120V Mark

V/Mark VII

6.2k ohms

Mark X 10.0k ohms

Problem Cause Solution

• Sprayer does not run at all

• Display shows CODE 05

• BlueLink status light blinks 5 times

repeatedly

Control is commanding motor to run but motor shaft does not rotate.

7. Perform Field Short Test: Test at large 4-pin motor field connector. There should not be continuity from pin 4, the ground wire, and any of the remaining 3 pins. If motor field connector tests fail, replace motor.

8. Check Motor Thermal Switch: Unplug thermal wires. Set meter to ohms. Meter should read the proper resistance for each unit (see table below).

42 3A6342F

Problem Cause Solution

ti13140a

Resistance Table:

695/240V Mark IV 0 ohms

795/120V Mark IV 2k ohms

1095/240V Mark V 3.9k ohms

1595/120V Mark V/Mark VII 6.2k ohms

Mark X 10.0k ohms

• Sprayer does not run at all

• Display shows CODE 06

• BlueLink status light blinks 6 times

repeatedly

Troubleshooting

Motor overheated NOTE: Motor must be cooled down for the

test.

1. Keep sprayer in cooler location with good ventilation. Make sure motor air intake is not blocked.

2. Remove motor cover. Ensure fan is securely attached to motor shaft.

3. Check thermal switch connector (yellow wires) above motor.

4. Disconnect thermal switch connector above motor. Make sure contacts are clean and secure. Measure resistance of the thermal switch. If reading is not correct, replace motor.

Check Motor Thermal Switch: Unplug thermal wires. Set meter to ohms. Meter should read the proper resistance for each unit (see table below).

5. Reconnect thermal switch connector to control board socket. Connect power, turn sprayer ON and turn pressure control knob 1/2 turn clockwise. If sprayer does not run, replace control board.

3A6342F 43

Troubleshooting

Problem Cause Solution

• Sprayer does not run at all

• Display shows CODE 08

• BlueLink status light blinks eight

times repeatedly

• Sprayer does not run at all

• Display shows CODE 10

• BlueLink status light blinks 10 times

repeatedly

• Sprayer does not run at all

• Display shows CODE 12

Incoming voltage too low for sprayer operation

Control board is over heating.

Excessive current protection enabled

1. Set sprayer to OFF and disconnect power to sprayer.

2. Remove other equipment that uses the same circuit.

3. Locate a good voltage supply to avoid damage to electronics.

1. Make sure motor air intake is not blocked.

2. Make sure fan is securely attached to motor shaft.

3. Replace control board.

4. Replace motor.

Cycle power on and off.

• BlueLink status light blinks 12 times

repeatedly

• Sprayer does not run at all

• Display shows CODE 15

Motor not spinning (no current to motor)

1. Set sprayer to OFF and disconnect power to sprayer.

2. Remove motor cover.

3. Disconnect motor control and inspect for damage at connectors.

4. Reconnect motor control.

5. Turn power on. If code continues, replace control board.

• BlueLink status light blinks 15 times

repeatedly

44 3A6342F

Problem Cause Solution

ti18685a

• Sprayer does not run at all

• LED Display shows CODE 16

• BlueLink status light blinks 16 times

repeatedly

• Sprayer does not run at all

• Display shows CODE 17

Motor position sensor not working

Sprayer plugged into wrong voltage

Troubleshooting

1. Set sprayer to OFF and disconnect power to sprayer.

2. Remove motor cover.

3. Disconnect motor position sensor and inspect for damage at connectors.

4. Reconnect sensor.

5. Turn power ON. If code continues, replace motor.

1. Set sprayer to OFF and disconnect power to sprayer.

2. Locate a good voltage supply to avoid damage to electronics.

• BlueLink status light blinks 17 times

repeatedly

• Error appears in Graco Bluelink App

3A6342F 45

Battery depleted See Replacing BlueLink Battery, page 31.

Troubleshooting

Remove control box cover. Turn sprayer ON. Observe control board status light on control board (see below).

No light

Once Normal

operation

Light on Continuously

Control board commanding motor to run

Flashing See Code

section for further troubleshooting

Connect a test

transducer to the

board. Does the

motor run?

Replace

potentiometer.

See step 2. Is the

proper reading

present through the

thermal switch

wires?

See step 3. Does

the motor run?

See step 1. Do

you have over

100 VAC

(220 VAC for

230V units)?

Repair or

replace

power cord.

If motor is hot, let cool

and retest. If step 2 still

shows incorrect

resistance, replace

motor. The motor has

a defective thermal

device.

Replace the

transducer

Replace the

control board.

YES

Electrical cont...

Sprayer does not run at all, display is blank, or BlueLink status light never lights up.

(See following page for steps)

46 3A6342F

STEP 1:

Plug power cord in and turn switch ON. Connect probes to on/off switch. Turn meter to AC Volts.

STEP 2:

Check motor thermal switch. Unplug yellow wires above motor. Meter should read according to Resistance Table on page 42. NOTE: Motor should be cool during reading.

STEP 3:

Plug power cord in and turn switch ON. Disconnect potentiometer.

Troubleshooting

3A6342F 47

Troubleshooting

Plumb pressure gauge into paint

Hose, plug sprayer in, and turn power

switch ON. Does sprayer reach or

exceed its maximum pressure?

Unplug the transducer from control

board. Does motor stop running?

Bad transducer. Replace and test

with a new one.

Replace the control board.

Mechanical problem: See the proper

fluid pump manual for the sprayer for

further trouble shooting procedures.

YES

Electrical cont...

Sprayer Will Not Shut Off

1. Perform Pressure Relief Procedure, page 18. Leave prime valve open, turn power switch OFF, and unplug sprayer from power outlet.

2. Follow the troubleshooting procedure below.

48 3A6342F

Notes

3A6342F 49

695/795 Lo-Boy Standard Parts

Ref. Torque

40-45 in-lb (4.5 - 5.0 N•m)

9-11 in-lb (1.0 - 1.2 N•m)

200-230 in-lb (22.6 - 25.9 N•m)

190-210 in-lb (21.4 - 23.7 N•m)

22-28 in-lb (2.4 - 3.1 N•m)

25-30 ft-lb (33.8 - 40.6 N•m)

70-80 ft-lb (94.9 - 108.4 N•m)

130-150 in-lb (14.6 - 16.9 N•m)

65-85 in-lb (7.3 - 9.6 N•m)

12345

678

See pages 70-72.

695/795 Lo-Boy Standard Parts

50 3A6342F

695/795 Lo-Boy Standard Parts

695/795 Lo-Boy Standard Parts List

Ref. Part Description Qty.

6 15C753 SCREW, mach, torx, hex 5 8 15E891 CLIP, retaining 2 10 156306 WASHER, flat 2 11* 119420 WHEEL, pneumatic 2 12 106115 WASH, lock, spring 4 14 17E788 SCREW, cap, socket hd 4 17 15C871 CAP, leg 2 18 109032 SCREW, mach, pnh 4 22 116038 WASHER, wave spring 2 24 111040 NUT, hex, flanged 4 28 114672 WASHER, thrust 2 30 114699 WASHER, thrust 1 31 118444 SCREW, machine, hex

36 116191 WASHER, thrust 1 37 100057 SCREW, cap, hex hd 4 41 196178 FITTING 1 43 176817 SPRING, retaining 1 44 176818 PIN, str, hdls 1 48 189920 STRAINER, (1-11 1/2

51 24V023 COVER, drive, plastic,

56 17A257 NUT, retaining 1 58 287281 695 SHIELD, motor,

62 24Y424 FRAME, cart 1 71 LABEL, front 1

17E728 Ultra 695 17E730 Ultra 795 17E736 Ultimate 695

72 LABEL, side 1

17E729 Ultra 695 17E731 Ultra 795 17E737 Ultimate 695

76 248216 HOSE, suction;

77 15D000 CLIP, drain line 1 83 24V026

84 257185

85 241008 ROD, connecting;

washer hd

NPSM)

painted; includes 31

painted; includes 123, 124

includes 109, 138, 139, 140, 141

HOUSING, bearing;

includes 12, 14, 31, 108, 117 MOTOR, electric; includes 126, 127

includes 43

Ref. Part Description Qty.

87 241920 DEFLECTOR, threaded 1 89 287289 GEAR, combination;

90 287283 HOUSING, drive

90a 107089 WASHER, race, thrust 1 91 16Y598 PUMP, displacement

93 248217 HOSE, drain; includes 87 1 94 16X904 HOSE, coupled, 3/8 x

99 24A249 HANDLE, cart 1 105 276975 CUP, drain 1

106 15F952 BRACKET, drain cup 1 107 114423 SCREW, mach, hex hd 2 108 16X770 SHIELD, pump rod 1 109 115099 WASHER, garden Hose 1 110 LABEL, Standard Series 1

17E924 Ultra

17G987 Ultimate 117 187437 LABEL, torque 1 123 276980 GROMMET, cover 2 124 119250 SCREW, shoulder, hex

126 15D088 FAN, motor 1 127 115477 SCREW, mach, torx, pan hd1

128 TAG, WARNING (not

222385 English, French, Spanish

17A134 English, Chinese, Korean

17R476 English, Spanish,

138 117559 O-RING 2 139 118505 RING, retaining, external 1 140 15C980 NUT, jam 1 141 15C981 WASHER, suction swivel 1 159 278075 BAFFLE 1 160 15Y118 LABEL, Made in USA 1

* 253132 KIT, repair, tube, 11 in.

 Replacement safety labels, tags, and cards are available at no cost.

includes 28, 30

includes 6, 36, 90a

695/795

19.5

washer

shown)

Portuguese

3A6342F 51

695/795/Mark IV HD Hi-Boy Standard Parts

Ref. Torque

40-45 in-lb (4.5 - 5.0 N•m)

9-11 in-lb (1.0 - 1.2 N•m)

200-230 in-lb (22.6 - 25.9 N•m)

190-210 in-lb (21.4 - 23.7 N•m)

22-28 in-lb (2.4 - 3.1 N•m)

25-30 ft-lb (33.8 - 40.6 N•m)

70-80 ft-lb (94.9 - 108.4 N•m)

130-150 in-lb (14.6 - 16.9 N•m)

65-85 in-lb (7.3 - 9.6 N•m)

123456789

See pages

70-72.

695/795/Mark IV HD Hi-Boy Standard Parts

52 3A6342F

695/795/Mark IV HD Hi-Boy Standard Parts

695/795/Mark IV HD Hi-Boy Standard Parts List

Ref. Part Description Qty.

6 15C753 SCREW, mach, torx, hex 5 8 15E891 CLIP, retaining 2 10 156306 WASHER, flat 2 11* 119420 WHEEL, pneumatic 2 12 106115 WASH, lock, spring 4 14 17E788 SCREW, cap, socket hd 4 17 15C871 CAP, leg 2 18 109032 SCREW, mach, pnh 4 22 116038 WASHER, wave spring 2 24 111040 NUT, hex, flanged 6 28 114672 WASHER, thrust 2 30 114699 WASHER, thrust 1 31 118444 SCREW, machine, hex

36 116191 WASHER, thrust 1 37 100057 SCREW, cap, hex hd 4 41 196178 FITTING 1 43 176817 SPRING, retaining 1 44 176818 PIN, str, hdls 1 48 189920 STRAINER, (1-11 1/2

51 24V023 COVER, drive, plastic,

55 16C457 HANGER, pail 1 56 17A257 NUT, retaining 1 58

287281 695/Mark IV 230V

287282 795/Mark IV 120V 62 24Y429 FRAME, cart 1 71 LABEL, front 1

17E728 Ultra 695

17E730 Ultra 795

17E736 Ultimate 695

17E738 Ultimate 795

17E745 Mark IV HD 72 LABEL, side 1

17E729 Ultra 695

17E731 Ultra 795

17E737 Ultimate 695

17E739 Ultimate 795

17E744 Mark IV HD 230V

17E746 Mark IV HD 120V 76 248214 TUBE, intake; includes

77 278204 CLIP, spring 1 83 24V026

84 MOTOR, electric;

washer hd

NPSM)

painted; includes 31

SHIELD, motor, painted;

includes 123, 124

109

HOUSING, bearing;

includes 12, 14, 24, 31, 55, 77, 108, 117

includes 106, 127

Ref. Part Description Qty.

257185 695/Mark IV HD 230V 257186 795/Mark IV HD 120V

85 241008 ROD, connecting;

87 241920 DEFLECTOR, threaded 1 89 287289 GEAR, combination;

90 HOUSING, drive;

287283 695/Mark IV 230V 287284 795/Mark IV 120V

90a 107089 WASHER, race, thrust 1

91 PUMP, displacement;

16Y598 695/795 17H828 Mark IV HD

93 244240 HOSE, coupled; includes 871

94 16X904 HOSE, coupled, 3/8 x

99 287489 HANDLE, cart 1

105 16X695 HANGER, stand, cart 1 106 15C982 CAM, cart 2 107 114531 SCREW, mach, hex

108 16X770 SHIELD, pump rod 1 109 118494 PACKING, o-ring 1 110 LABEL, Standard Series 1

17E924 Ultra/Mark

17G987 Ultimate 117 187437 LABEL, torque 1 123 276980 GROMMET, cover 2 124 119250 SCREW, shoulder, hex,

126 15D088 FAN, motor 1 127 115477 SCREW, mach, torx, pan, hd1

128



222385 English, French, Spanish

17A134 English, Chinese, Korean

17R476 English, Spanish,

159 278075 BAFFLE 1 160 15Y118 LABEL, Made in USA 1

* 253132 KIT, repair, tube, 11 in.

 Replacement safety labels, tags, and cards

are available at no cost.

includes 43

includes 28, 30

includes 6, 36, 90a

includes 41, 109

19.5

washer

TAG, WARNING (not shown)

Portuguese

3A6342F 53

1095/1595/Mark V HD/Mark VII HD Hi-Boy

Ref. Torque

40-45 in-lb (4.5 - 5.0 N•m)

9-11 in-lb (1.0 - 1.2 N•m)

200-230 in-lb (22.6 - 25.9 N•m)

190-210 in-lb (21.4 - 23.7 N•m)

22-28 in-lb (2.4 - 3.1 N•m)

25-30 ft-lb (33.8 - 40.6 N•m)

70-80 ft-lb (94.9 - 108.4 N•m)

130-150 in-lb (14.6 - 16.9 N•m)

65-85 in-lb (7.3 - 9.6 N•m)

123456789

See pages 70-72.

1095/1595/Mark V HD/Mark VII HD Hi-Boy Standard Parts

54 3A6342F

1095/1595/Mark V HD/Mark VII HD Hi-Boy

1095/1595/Mark V HD Hi-Boy Standard Parts List

Ref. Part Description Qty.

6 15C753 SCREW, mach, torx, hex 5 8 15E891 CLIP, retaining 2 10 156306 WASHER, flat 2 11* 119509 WHEEL, pneumatic 2 12 106115 WASH, lock, spring 4 14 17E789 SCREW, cap, socket hd 4 17 276974 CAP, leg 2 18 108795 SCREW, mach, pnh 4 19 102982 PACKING, o-ring (Mark

22 116038 WASHER, wave spring 2 23 117791 SCREW, cap, flng hd 2 24 111040 NUT, hex, flanged 6 28 114672 WASHER, thrust 2 30 114699 WASHER, thrust 1 31 118444 SCREW, machine, hex

36 116192 WASHER, thrust 1 37 100057 SCREW, cap, hex hd 4 41 FITTING, pump, quick disc 1

196178 1095/1595

16X834 Mark V HD / Mark VII HD 43 119778 SPRING, retaining 1 44 183210 PIN, pump 1 48 189920 STRAINER, (1-11 1/2

51 24V024 COVER, drive, plastic,

55 16C457 HANGER, pail 1 56 193031 NUT, retaining 1 58 287282 SHIELD, motor, painted;

62 24Y428 FRAME, cart 1095/1595 1 71 LABEL, UltraMax 1

17E732 Ultra 1095

17E734 Ultra 1595

17E740 Ultimate 1095

17E742 Ultimate 1595

17E747 Mark V HD

17E749 Mark VII HD 72 LABEL, UltraMax II

17E733 Ultra 1095

17E735 Ultra 1595

17E741 Ultimate 1095

17E743 Ultimate 1595

17E748 Mark V HD

17E750 Mark VII HD 76 248215 TUBE, intake; includes 109 1 77 278204 CLIP, drain line 1 83 24V027 HOUSING, bearing;

84 MOTOR, electric;

V/Mark VII)

washer hd

NPSM)

painted;

includes 31

includes 123, 124

1095/1595

includes 12, 14, 24, 31, 55, 77, 108, 113, 117

includes 126, 127

Ref. Part Description Qty.

257187 1095/Mark V 230V/Mark V

257188 1595/Mark V 120V/UK

85 24V021 ROD, connecting; includes

87 241920 DEFLECTOR, threaded 1 89 287290 GEAR, combination;

90 HOUSING, drive

287294 1095 110V/120V 287295 1095 230V/1595/Mark V

24M417 Mark VII 90a 194173 WASHER, race, thrust 1 91 PUMP, displacement;

16Y706 1095/1595

17H829 Mark V

17H830 Mark VII 93 244240 HOSE, drain; includes 87 1 94 HOSE, coupled 3/8 x 15.75 1

16X904 1095/1595

24V029 Mark V/Mark VII; includes

99 24A250 HANDLE, cart 1 105 16X696 HANGER, stand, cart 1 106 15C982 CAM, cart 2 107 114531 SCREW, mach, hex

108 16X770 PUMP, shield rod 1 109 118494 PACKING, o-ring 1 110 LABEL, Standard Series 1

17E924 Ultra/Mark

17G987 Ultimate 113 15C762 SHIELD, pump rod 1 117 187437 LABEL, torque 1 123 276980 GROMMET, cover 2 124 119250 SCREW, shoulder, hex,

126 15D088 FAN, motor 1 127 115477 SCREW, mach, torx, pan, hd1

128 TAG, WARNING (not

222385 English, French, Spanish

17A134 English, Chinese, Korean

17R476 English, Spanish,

159 278075 BAFFLE 1 160 15Y118 LABEL, Made in USA 1 161 110476 FITTING, Mark VII 1

* 253132 KIT, repair, tube, 11 in.

 Replacement safety labels, tags, and cards are available at no cost.

Japan

Mark V/Mark VII

43, 44

includes 28, 30

includes 6, 36, 90a

includes 41, 76, 109

washer

shown)

Portuguese

3A6342F 55

Mark X HD Standard Parts

Ref. Torque

40-45 in-lb (4.5 - 5.0 N•m)

55-60 in-lb (6.2 - 6.7 N•m)

200-230 in-lb (22.6 - 25.9 N•m)

190-210 in-lb (21.4 - 23.7 N•m)

22-28 in-lb (2.4 - 3.1 N•m)

25-30 ft-lb (33.8 - 40.6 N•m)

70-80 ft-lb (94.9 - 108.4 N•m)

130-150 in-lb (14.6 - 16.9 N•m)

65-85 in-lb (7.3 - 9.6 N•m)

123456789

See pages 70-72.

Mark X HD Standard Parts

56 3A6342F

Mark X HD Standard Parts

Mark X HD Standard Parts List

Ref. Part Description Qty.

6 15C753 SCREW, mach, torx, hex 6 8 15E891 CLIP, retaining 2 10 156306 WASHER, flat 2 11* 119509 WHEEL, pneumatic 2 12 112600 WASH, lock, spring 4 14 17E790 SCREW, cap, socket hd 4 17 276974 CAP, leg 2 18 108795 SCREW, mach, pnh 4 19 102982 O-RING 1 22 116038 WASHER, wave spring 2 23 117791 SCREW, cap, flange hd 2 24 111040 NUT, lock 6 28 114672 WASHER, thrust 2 30 114699 WASHER, thrust 1 31 118444 SCREW, machine, hex

36 116192 WASHER, thrust 1 37 100057 SCREW, cap, hex hd 4 41 24U755 VALVE, check, quick

41a 16N461 HOUSING, seat, check

41b 16X837 HOUSING, ball, check

41c 24M725 KIT, repair, check valve;

41d O-RING 2 41e SEAT 1 41f BALL 1 43 119677 SPRING, retaining 1 44 19B144 PIN, pump 1 48 189920 STRAINER, (1-11 1/2

51 24V025 COVER, drive, plastic,

55 16C457 HANGER, pail 1 56 193394 NUT, retaining 1 58 287282 SHIELD, motor, painted;

62 24Y428 FRAME, cart 1 71 17E751 LABEL, Mark X, front 1 72 17E752 LABEL, Mark X, side 1 77 278204 CLIP, drain line 1

washer hd

disc

valve

includes 41d, 41e, 41f

NPSM)

painted;

includes 31

includes 123, 124

Ref. Part Description Qty.

83 24V028 HOUSING, bearing;

84 258909 MOTOR, electric;

85 24V022 ROD, connecting;

87 241920 DEFLECTOR, threaded 1 89 288035 GEAR, combination;

90 287990 HOUSING, drive;

90a 194173 WASHER, race, thrust 1 91 17H831 PUMP, displacement 1 93 244240 HOSE, drain; includes 87 1 94 24V029 HOSE, coupled; includes 191

99 24A250 HANDLE, cart 1 105 16X696 HANGER, stand, cart 1 106 15C982 CAM, cart 2

107 114531 SCREW, mach, hex

108 16X770 SHIELD, pump rod 1 110 17E924 LABEL, Standard series 1

117 187437 LABEL, torque 1 123 276980 GROMMET, cover 2

124 119250 SCREW, shoulder, hex,

125 15G845 SPACER, standoff 2 126 15V577 FAN, motor 1 127 122347 SCREW, mach, torx,

128 TAG, WARNING (not

222385 English, French, Spanish 17A134 English, Chinese,

17R476 English, Spanish,

159 278075 BAFFLE 1 160 15Y118 LABEL, Made in USA 1

* 253132 KIT, repair, tube, 11 in.

 Replacement safety labels, tags, and cards are available at no cost.

includes 12, 14, 24, 31, 55, 77, 108, 117

includes 125, 126, 127

includes 43, 44

includes 28, 30

includes 6, 36, 90a

washer

pan, hd

shown)

Korean

Portuguese

3A6342F 57

695/795/Mark IV HD ProContractor Parts

Ref. Torque

40-45 in-lb (4.5 - 5.0 N•m)

9-11 in-lb (1.0 - 1.2 N•m)

200-230 in-lb (22.6 - 25.9 N•m)

190-210 in-lb (21.4 - 23.7 N•m)

120-130 in-lb (13.5 - 14.6 N•m)

25-30 ft-lb (33.8 - 40.6 N•m)

38-42 ft-lb (51.5 - 56.9 N•m)

130-150 in-lb (14.6 - 16.9 N•m)

90-110 in-lb (10.1 - 12.4 N•m)

65-85 in-lb (7.3 - 9.6 N•m)

1234567

See pages 70-72.

See Page 68

695/795/Mark IV HD ProContractor Parts

58 3A6342F

695/795/Mark IV HD ProContractor Parts

695/795/Mark IV HD ProContractor Parts List

Ref. Part Description Qty.

5 16C975 PLATE, pivot 1 6 15C753 SCREW, mach, hex

7 105510 WASHER, lock, spring 2 8 15E891 CLIP, retaining 2 10 156306 WASHER, flat 2 11 119420 WHEEL, pneumatic 2 12 106115 WASHER, lock (hi-collar) 4 14 17E788 SCREW, cap, sch 4 15 101550 SCREW, cap, sch 2 16 121311 FITTING, connector 1 17 276974 CAP, leg 2 18 260212 SCREW, hex washer hd 2 19 PACKING, o-ring 1

107505 695/795

102982 Mark IV 22 116038 WASHER, wave spring 2 23 117791 SCREW, cap tri lobe 2 24 111040 NUT, lock, nylon, thin

25 16X833 FITTING, QD, 695/795 1 27 120583 NUT, hand, 695/795 1 28 114672 WASHER, thrust 2 29 278083 GUIDE, Hose, platinum 1 30 114699 WASHER, thrust 1 31 118444 SCREW, mach, slot hex

35 117633 SCREW, slot hex wash

36 116191 WASHER, thrust,

37 100057 SCREW, cap, hex hd 4 39 24V095 TUBE, formed, ultra, plat-

41 FITTING 1

16Y579 695/795

16X834 Mark IV 48 15V573 STRAINER, (1-11 1/2

51 24V023 COVER, drive, plastic,

55 16C457 HANGER, pail 1 56 16X322 CLAMP, pump 1 58 SHIELD, motor, painted;

287281 695, Mark IV 230V

287282 795, Mark IV 120V 62 24Y427 FRAME, platinum,

71 LABEL, brand, front 1

17E728 695 Ultra

17E730 795 Ultra

17E736 695 Ultimate

17E738 795 Ultimate

17E745 Mark IV HD 72 LABEL, brand, side 1

17E729 695 Ultra

17E731 795 Ultra

17E744 Mark IV HD

17E737 695 Ultimate

wash hd

pattern

wash hd

1095/795

inum

npsm)

painted; includes 31

includes 123, 124

695/795

Ref. Part Description Qty.

76 248214 TUBE, intake; includes

77 16X203 CLIP, drain line 1 83 24V087 HOUSING, bearing;

84 MOTOR, electric 1

85 24V084 ROD, connecting 1 87 241920 DEFLECTOR, threaded 1 89 287289 GEAR, combination;

90 HOUSING, drive, M1;

90a 107089 WASHER, race, thrust 1 91 17H823 PUMP, displacement,

93 244240 HOSE, drain, ultra

94 HOSE, coupled 3/8 x

105 16X697 HANGER, stand 1

106 15C982 CAM, cart 2 107 114531 SCREW, mach, hex

108 16X228 PLATE, front, 3900 PC11 1 109 118494 PACKING, o-ring 1

110 LABEL, ProContractor

117 187437 LABEL, torque 1 123 276980 GROMMET, cover 2

124 119250 SCREW, shoulder 2 126 15D088 FAN, motor 1 127 115477 SCREW, mach, torx pan hd1

128 TAG, WARNING (not

159 278075 BRACKET, wire 1 160 15Y118 LABEL, Made in the USA 1

 Replacement safety labels, tags, and cards are available at no cost.

17E739 795 Ultimate

109

includes 7, 12, 14, 15, 24, 31, 55, 56, 77, 108, 117

257185 695, Mark IV 230V 257186 795, Mark IV 120V

includes 28, 30

287283 695, Mark IV 230V 287284 795, Mark IV 120V

17H832 PUMP, displacement,

16X904 695/795 24V029 Mark IV; includes 19

17E925 Ultra/Mark 17G988 Ultimate

222385 English, French, Spanish 17A134 English, Chinese, Korean 17R476 English, Spanish,

includes 6, 36, 90a

695/795; includes 41, 109

Mark IV

hi-boy;

includes 87

15.75

washer hd

Series

shown)

Portuguese

3A6342F 59

1095/1595/Mark V HD/Mark VII HD

Ref. Torque

40-45 in-lb (4.5 - 5.0 N•m)

9-11 in-lb (1.0 - 1.2 N•m)

200-230 in-lb (22.6 - 25.9 N•m)

190-210 in-lb (21.4 - 23.7 N•m)

120-130 in-lb (13.5 - 14.6 N•m)

25-30 ft-lb (33.8 - 40.6 N•m)

38-42 ft-lb (51.5 - 56.9 N•m)

130-150 in-lb (14.6 - 16.9 N•m)

90-110 in-lb (10.1 - 12.4 N•m)

65-85 in-lb (7.3 - 9.6 N•m)

1234567

See pages 70-72.

See page 68.

1095/1595/Mark V HD/Mark VII HD ProContractor Parts

60 3A6342F

1095/1595/Mark V HD/Mark VII HD

1095/1595/Mark V HD/Mark VII HD ProContractor Parts List

Ref.Part Description Qty.

5 16C975 PLATE, pivot 1 6 15C753 SCREW, mach, hex wash hd 5 7 105510 WASHER, lock 2 8 15E891 CLIP, retaining 2 10 156306 WASHER, flat 2 11 119509 WHEEL, pneumatic 2 12 106115 WASHER, lock (hi-collar) 4 14 17E789 SCREW, cap, socket head 4 15 101550 SCREW, cap, sch 2 16 121311 FITTING, connector 1 17 276974 CAP, leg 2 18 260212 SCREW, hex washer hd 2 19 PACKING, o-ring 1

107505 1095/1595

102982 Mark V/Mark VII 22 116038 WASHER, wave spring 2 23 117791 SCREW, cap tri lobe 2 24 111040 NUT, lock, insert 6 25 16X833 FITTING, quick disconnect,

27 120583 NUT, hand (1095/1595 only) 1 28 114672 WASHER, thrust 2 29 278083 GUIDE, Hose, Ultra Platinum 1

24M197 GUIDE, Hose, Mark VII 1 30 114699 WASHER, thrust 1 31 118444 SCREW, mach, slot hex

35 117633 SCREW, slot hex wash hd 2 36 116192 WASHER, thrust, 1595 1 37 100057 SCREW, cap, hex hd 4 39 24J081 TUBE, formed, ultra, platinum 1 41 FITTING, pump, QD 1

16Y579 1095/1595

16X834 Mark V/Mark VII HD 48 15V573 STRAINER, (1-11 1/2 npsm) 1 51 24V024 COVER, drive, plastic,

55 16C457 HANGER, pail 1 56 16X324 CLAMP, pump, large 1 58 287282 SHIELD, motor, painted;

62 24Y426 FRAME, platinum, 1095/Mark V1

71 LABEL, brand, front 1

17E732 1095 Ultra

17E734 1595 Ultra

17E747 Mark V HD

17E740 1095 Ultimate

17E742 1595 Ultimate

17E749 Mark VII HD 72 LABEL, brand, side 1

17E733 1095 Ultra

17E735 1595 Ultra

17E748 Mark V HD

17E741 1095 Ultimate

(1095/1595 only)

wash hd

painted; includes 31

includes 123, 124

Ref. Part Description Qty.

17E743 1595 Ultimate 17E750 Mark VII

76 248215 TUBE, intake; includes 109 1 77 16X203 CLIP, drain line 1 83 24V088 HOUSING, bearing; includes

84 MOTOR, electric; includes

257187 1095/Mark V 230V/Mark V

257188 1595/Mark V 120V/UK Mark

85 24V085 ROD, connecting 1 87 241920 DEFLECTOR, threaded 1 89 287290 GEAR, combination;

90 HOUSING, drive

287294 1095 120V/Mark V Japanese 287295 1095 230V/1595/Mark V

24M417 Mark VII 90a 194173 WASHER, race, thrust 1 91 PUMP, displacement;

17H824 1095/1595 Models

17H834 Mark VII

17H833 Mark V Models 93 244240 HOSE, drain; includes 87 1 94 HOSE, coupled 3/8 x 15.75 1

16X904 1095/1595

24V029 Mark V; includes 19 105 16X698 HANGER, stand, cart 1 106 15C982 CAM, cart 2 107 114531 SCREW, mach, hex washer

108 16X385 PLATE, front, 5900 PCII 109 118494 PACKING, o-ring 1 110 LABEL, ProContractor Series 1

17E925 Ultra/Mark

17G988 Ultimate 117 187437 LABEL, torque 1 123 276980 GROMMET, cover 2 124 119250 SCREW, shoulder 3 126 15D088 FAN, motor 1 127 115477 SCREW, mach, torx pan hd 1 128 TAG, WARNING (not shown) 1

222385 English, French, Spanish

17A134 English, Chinese, Korean

17R476 English, Spanish, Portuguese 159 278075 BRACKET, wire 1 160 15Y118 LABEL, Made in the USA 1

 Replacement safety labels, tags, and cards are available at no cost.

7, 12, 14, 15, 24, 31, 55, 56, 77, 108, 117

126, 127

Japan

V/Mark VII

includes 28, 30

includes 6, 36, 90a

includes 41, 76, 109

3A6342F 61

Mark X HD ProContractor Parts

Ref. Torque

40-45 in-lb (4.5 - 5.0 N•m)

55-60 in-lb (6.2 - 6.7 N•m)

200-230 in-lb (22.6 - 25.9 N•m)

190-210 in-lb (21.4 - 23.7 N•m)

120-130 in-lb (13.5 - 14.6 N•m)

25-30 ft-lb (33.8 - 40.6 N•m)

38-42 ft-lb (51.5 - 56.9 N•m)

130-150 in-lb (14.6 - 16.9 N•m)

90-110 in-lb (10.1 - 12.4 3 N•m)

65-85 in-lb (7.3 - 9.6 N•m)

123456789

See pages 70-72.

See page 68.

Mark X HD ProContractor Parts

62 3A6342F

Mark X HD ProContractor Parts

Mark X HD ProContractor Parts List

Ref. Part Description Qty.

5 16C975 PLATE, pivot 1 6 15C753 SCREW, mach, hex wash

hd 7 105510 WASHER, lock, spring 2 8 15E891 CLIP, retaining 2 10 156306 WASHER, flat 2 11 119509 WHEEL, pneumatic 2 12 112600 WASHER, lock (hi-collar) 4 14 17E790 SCREW, cap, socket head 4 15 101550 SCREW, cap, sch 2 16 121311 FITTING, connector 1 17 276974 CAP, leg 2 18 260212 SCREW, hex washer, hd 2 19 102982 O-RING 1 22 116038 WASHER, wave spring 2 23 117791 SCREW, cap, tri lobe 2 24 111040 NUT, lock, insert 4 28 114672 WASHER, thrust 2 29 24M197 GUIDE, Hose, ultra platinum 1 30 114699 WASHER, thrust 1 31 118444 SCREW, mach, slot hex

wash hd 35 117633 SCREW, slot hex wash hd 2 36 116192 WASHER, thrust, 1595 1 37 100057 SCREW, cap, hex hd 4 39 16M441 TUBE, formed, ultra, plati-

num 41 24U755 FITTING 1 41a 16N461 HOUSING, seat, check

valve 41b 16X837 HOUSING, ball, check valve 1 41c 24M725 KIT, repair, check valve;

includes 41d, 41e, 41f

41d O-RING 1 41e SEAT 1 41f BALL 1 48 15V573 STRAINER, (1-11 1/2

npsm) 51 24V025 COVER, drive, plastic,

painted; includes 31 55 16C457 HANGER, pail 1 56 16X324 CLAMP, pump, large 1 58 287282 SHIELD, motor, painted;

includes 123, 124

62 24Y426 FRAME, platinum,

1095/Mark V

Ref. Part Description Qty.

71 17E751 LABEL, front 1 72 16X363 LABEL, right side 1

77 16X203 CLIP, drain line 1 83 24V089 HOUSING, bearing;

84 258909 MOTOR, electric; includes

85 24V086 ROD, connecting 1 87 241920 DEFLECTOR, threaded 1 89 288035 GEAR, combination;

90 287990 HOUSING, drive;

90a 194173 WASHER, race, thrust 1 91 17H835 PUMP, displacement 1 93 244240 HOSE, drain; includes 87 1 94 24V029 KIT, Hose, cpld, 1/2 in.;

105 16X698 HANGER, stand, cart 1 106 15C982 CAM, cart 2

107 114531 SCREW, mach, hex washer hd4

108 16X209 PLATE, front, PCII, 7900 1 110 17E925 LABEL, ProContractor

117 187437 LABEL, torque 1 123 276980 GROMMET, cover 2 124 119250 SCREW, shoulder 3

125 15G845 SPACER, standoff 2 126 15V577 FAN, motor 1 127 122347 RING, retaining 1

128 TAG, WARNING (not

222385 English, French, Spanish 17A134 English, Chinese, Korean

17R476 English, Spanish,

159 278075 BRACKET, wire 1 160 15Y118 LABEL, Made in the USA 1 180 112746 NUT, lock, thin pattern 2

 Replacement safety labels, tags, and cards are available at no cost.

includes 7, 12, 14, 15, 31, 55, 56, 77, 108, 117, 180

125, 126, 127

includes 28, 30

includes 6, 36, 90a

includes 19

Series

shown)

Portuguese

3A6342F 63

1095/1595/Mark V HD /Mark VII HD IronMan

See pages 70-72.

Ref. Torque

40-45 in-lb (4.5 - 5.0 N•m)

9-11 in-lb (1.0 - 1.2 N•m)

200-230 in-lb (22.6 - 25.9 N•m)

190-210 in-lb (21.4 - 23.7 N•m)

90-110 in-lb (10.1 - 12.4 N•m)

25-30 ft-lb (33.8 - 40.6 N•m)

65-85 in-lb (7.3 - 9.6 N•m)

1234567

Mark V and Mark VII

1095/1595/Mark V HD /Mark VII HD IronMan Parts

64 3A6342F

1095/1595/Mark V HD /Mark VII HD IronMan

1095/1595/Mark V HD/Mark VII HD IronMan

Ref. Part Description Qty.

6 15C753 SCREW, mach, torx, hex 5 7 105510 WASHER, lock, spring 2 8 15E891 CLIP, retaining 2 10 156306 WASHER, flat 2 11 17E687 WHEEL 2 12 106115 WASH, lock, spring 4 14 17E789 SCREW, cap, socket hd 4 15 101550 SCREW, cap, sch 2 17 276974 CAP, leg 2 19 PACKING, o-ring 1

107505 1095/1595

102982 Mark V/Mark VII 22 116038 WASHER, wave spring 2 23 117791 SCREW, cap, flng hd 2 24 111040 NUT, lock, insert 6 25 16X833 FITTING, QD, 3/8 npsm,

1095/1595 27 120583 NUT, hand, 1095/1595 6 28 114672 WASHER, thrust 2 30 114699 WASHER, thrust 1 31 118444 SCREW, machine, hex

washer hd 36 116192 WASHER, thrust 1 37 100057 SCREW, cap, hex hd 4 41 FITTING, pump, QD 1

16Y579 1095/1595 16X834 Mark V/Mark VII

48 15V573 STRAINER, (1-11 1/2

NPSM) 51 24V024 COVER, drive, plastic,

painted;

includes 31

55 16C457 HANGER, pail 1 56 16X324 CLAMP, pump, large 1 58 287282 SHIELD, motor, painted;

includes 123, 124

62 24Y428 FRAME, cart, 1095/1595 1 71 LABEL, UltraMax 1

17E732 Ultra 1095 17E734 Ultra 1595 17E740 Ultimate 1095 17E742 Ultimate 1595 17E747 Mark V 17E749 Mark VII

72 LABEL, UltraMax II,

1095/1595

17E733 Ultra 1095 17E735 Ultra 1595 17E741 Ultimate 1095 17E743 Ultimate 1595

Ref. Part Description Qty.

17E748 Mark V 17E750 Mark VII

76 248215 TUBE, intake; includes 109 1 77 16X203 CLIP, drain line 1 83 24V088 HOUSING, bearing; includes

84 MOTOR, electric; includes

257187 1095/Mark V 230V

257188 1595/Mark V 120V/Mark VII 85 24V085 ROD, connecting 1 87 241920 DEFLECTOR, threaded 1 89 287290 GEAR, combination;

90 HOUSING, drive

24M417 Mark VII

287294 1095 120V

287295 1095 230V/1595/Mark V 90a 194173 WASHER, race, thrust 1

91 PUMP, displacement 1

17H826 1095/1595; includes 41, 109

17H836 Mark V; includes 41

17H892 Mark VII 93 244240 HOSE, drain; includes 87 1 94 HOSE, coupled 3/8 x 15.75 1

16X904 1095/1595

24V029 Mark V/Mark VII; includes 19 108 16X385 PLATE, front, 5900, PCII 109 118494 PACKING, o-ring 1 110 LABEL, IronMan series 1

17E926 Ultra/Mark

17G989 Ultimate 117 187437 LABEL, torque 1 123 276980 GROMMET, cover 2 124 119250 SCREW, shoulder, hex,

126 15D088 FAN, motor 1 127 115477 SCREW, mach, torx, pan, hd 1 128 TAG, WARNING (not shown) 1

222385 English, French, Spanish

17A134 English, Chinese, Korean

17R476 English, Spanish,

159 278075 BRACKET, wire 1 160 15Y118 LABEL, Made in USA 1

 Replacement safety labels, tags, and cards are available at no cost.

7, 12, 14, 15, 24, 31, 55, 56, 77, 108, 117

126, 127

includes 28, 30

includes 6, 36, 90a

washer

Portuguese

3A6342F 65

Mark X HD IronMan Parts

Ref. Torque

40-45 in-lb (4.5 - 5.0 N•m)

55-60 in-lb (6.2 - 6.7 N•m)

200-230 in-lb (22.6 - 25.9 N•m)

190-210 in-lb (21.4 - 23.7 N•m)

22-28 in-lb (2.4 - 3.1 N•m)

25-30 ft-lb (33.8 - 40.6 N•m)

130-150 in-lb (14.6 - 16.9 N•m)

90-110 in-lb (10.1 - 12.4 N•m)

65-85 in-lb (7.3 - 9.6 N•m)

123456789

See pages 70-72.

Mark X HD IronMan Parts

66 3A6342F

Mark X HD IronMan Parts

Mark X HD IronMan Parts List

Ref. Part Description Qty.

6 15C753 SCREW, mach, torx, hex 6 7 105510 WASHER, lock, spring 2 8 15E891 CLIP, retaining 2 10 156306 WASHER, flat 2 11 17E687 WHEEL 2 12 112600 WASHER, lock, spring 4 14 17E790 SCREW, cap, socket hd 4 15 101550 SCREW, cap, sch 2 17 276974 CAP, leg 2 18 108795 SCREW, pnh 4 19 102982 PACKING, o-ring 1 22 116038 WASHER, wave spring 2 23 117791 SCREW, cap, flng hd 2 24 111040 NUT, lock, insert 4 28 114672 WASHER, thrust 2 30 114699 WASHER, thrust 1 31 118444 SCREW, mach, slot hex

wash hd 36 116192 WASHER, thrust 1 37 100057 SCREW, cap, hex hd 4 41 24U755 FITTING, pump, QD 1 48 15V573 STRAINER, (1-11 1/2

NPSM) 51 24V025 COVER, drive, plastic,

painted; includes 31 55 16C457 HANGER, pail 1 56 16X324 CLAMP, pump, large 1 58 287282 SHIELD, motor, painted;

includes 123, 124

62 24Y428 FRAME, cart 1 71 17E751 LABEL, front 1 72 17E752 LABEL, side 1 77 16X203 CLIP, drain line 1 83 24V089 HOUSING, bearing;

includes 7, 12, 14, 15, 31,

55, 56, 77, 108, 117, 180

Ref. Part Description Qty.

84 258909 MOTOR, electric; includes

85 24V086 ROD, connecting 1 87 241920 DEFLECTOR, threaded 1 89 288035 GEAR, combination;

90 287990 HOUSING, drive; includes

91 17H837 PUMP, displacement 1 93 244240 HOSE, drain; includes 87 1 94 24V029 KIT, Hose, cpld, 1/2 in.;

99 24A250 HANDLE, cart 1 105 16X696 HANGER, stand, cart 1 106 15C982 CAM, cart 2 107 114531 SCREW, mach, hex washer hd4

108 16X209 PLATE, front, PCII, 7900 1 110 17E926 LABEL, IronMan series 1 123 276980 GROMMET, cover 2 124 119250 SCREW, shoulder, hex,

125 15G845 SPACER, standoff 2 126 15V577 FAN, motor 1

127 122347 RING, retaining 1 128 TAG, WARNING (not

222385 English, French, Spanish 17A134 English, Chinese, Korean 17R476 English, Spanish,

159 278075 BRACKET, wire 1 160 15Y118 LABEL, Made in USA 1 180 112746 NUT, lock, thin pattern 2

 Replacement safety labels, tags, and cards are available at no cost.

125, 126, 127

includes 28, 30

6, 36, 90a

includes 19

washer

shown)

Portuguese

3A6342F 67

ProContractor QuikReel

123

ProContractor QuikReel

Ref. Torque

130-150 in-lb (14.6 - 16.9 N•m)

25-35 ft-lb (33.8 - 47.4 N•m)

120-130 in-lb (13.5 - 14.6 N•m)

38-42 ft-lb (51.5 - 56.9 N•m)

QuikReel Parts List

Ref. Part Description Qty.

5 16C975 PLATE, Pivot Mount 1 16 121311 FITTING, Connector, NPT x

18 260212 SCREW, Hex Washer HD 2 39 TUBE, Formed, Ultra,

24V095 695/795 Models 24J081 1095/Mark V Models 16M441 Mark X

42 ADAPTER 1

164672 695/795/1095/1595 196178 Mark IV/Mark V 159239 Mark VII/Mark X

68 3A6342F

JIC

Platinum

Ref. Part Description Qty.

99 24B691 REEL, Hose, ultra 1 163 24B248 CAP, swivel, complete 1

164 122347 RING, retaining, external 1 167 122534 SPRING, wave 1 168 24E400 PIN, pop, lock out 1

169 122524 RING, retaining, external 1 170 278085 HANDLE, swivel 1 171 122518 PIN 1 172 15X618 NUT, pin 1 173 122542 SPRING 1 174 122607 WASHER, flat 2 180 122669 WASHER 1 183 122787 CAP 1 201 24E016 TUBE, Hose Reel, Pivot 1

Spray Gun and Hose

695-1595 Models

Mark IV-Mark VII Models

Mark X Models

Spray Gun and Hose Parts List

Spray Gun and Hose

Ref. Part Description Qty.

129 HOSE, coupled

240794 Ultra, 1/4” x 50’ 1 826079 Ultimate, 1/4” x 50’ 1 245225 Mark IV/Mark V, 3/8” x 50’ 1 278499 Mark VII/Mark X, 1/2” x 50’ 1

154 SPRAY GUN

17Y042 Ultra, North America 1 17Y044 Ultra, Asia 17Y043 Ultra, Europe 826252 695/795/1095/1595 Ultimate 1 241705 Mark V/Mark VII 1

Ref. Part Description Qty.

246468 Mark IV 1 245820 Mark X 1

155 HOSE, whip

241735 Mark IV/Mark V, 1/4” x 3’ 1

191239 Mark VII/Mark V, 3/8” x 11’ 1 178 189018 SWIVEL 1 179 BUSHING

110476 Mark IV/Mark V 1

159239 Mark VII 1

159239 Mark X 2 205 110476 ADAPTER (Mark VII only) 1

3A6342F 69

Filter

Ref. Torque

90-110 in-lb (10.1 -

12.4 N•m) 35-45 ft-lb (47.4 - 61.0

N•m)

190-210 in-lb (21.4 -

23.7 N•m) 100-120 in-lb (11.2 -

13.5 N•m) 38-42 ft-lb (51.5 - 56.9

N•m)

15-25 in-lb (1.6 - 2.8

N•m)

365-385 in-lb (41.2 -

43.5 N•m)

123

456

Filter

70 3A6342F

Filter Parts List

Filter

Ref. Part Description Qty.

9 117285 PACKING, o-ring 1 13 16U013 SCREW, cap, socket head 3 20 111457 PACKING, o-ring 1 21 15C972 PIN, grooved 1 39 TUBE, formed 1

24V095 695/795 Models 24J081 1095/Mark V Models

16M441 Mark X 40 121889 GROMMET, transducer 1 42 FITTING 42a 122533 1095/1595/Mark V/Mark VII

42b 125926 695/795/Mark IV/Mark X

42c 164672 695/795/1095/1595 (Stan-

42d 196178 Mark IV/Mark V (Standard

42e 183285 Mark VII/Mark X (Standard

50 KIT, handle; includes 21, 81 1

24E234 Standard Series 66 17E680 CAP, filter 1 67 16T543 BASE, filter 1 74 15C766 TUBE, diffusion 1 80 24B156 VALVE, prime, HD 1

287879 VALVE, prime, Mark X 1 81 BASE, valve 1

24A382 Standard series 86 243222 TRANSDUCER, pressure

92 FILTER, fluid 1

(ProContractor series)

dard and IronMan series)

and IronMan Series)

control; includes 20

Ref. Part Description Qty.

244071 30 mesh 244067 60 mesh, original equipment 244068 100 mesh

244069 200 mesh 114 104813 PLUG, pipe, 3/8 1 118 125926 FITTING, elbow 1 172 193709 SEAT, valve 1 173 193710 SEAL, seat, valve 1 174 245103 KIT, repair, valve, Mark X;

189 17A197 GUARD, base, filter (ProCon-

202 116424 NUT, Mark X 1 203 15G563 HANDLE, valve, Mark X 1

204 114708 SPRING, compression, Mark X1

205 287285 KIT, repair, cap, filter

206 115523 GAUGE, pressure (not

207 FITTING, tee swivel (not

119783 695/795/1095/1595 1

127518 Mark IV, Mark V, Mark VII,

208 FITTING (not shown)

162453 695/795/1095/1595 1

196178 Mark IV, Mark V 1

183285 Mark VII, Mark X 1

includes 80, 172, 173, 202, 203, 204

tractor/IronMan Series)

includes 9, 66, 74

shown)

Mark X

3A6342F 71

Control

142

Control

Ref. Torque Ref. Torque

10-15 in-lb (1.1 - 1.7 N•m) 30-35 in-lb (3.3 - 3.9 N•m)

40-45 in-lb (4.5 - 5.0 N•m) 15-20 in-lb (1.7 - 2.2 N•m)

200-230 in-lb (22.6 - 25.9 N•m) 2-3 in-lb (0.2 - 0.4 N•m)

72 3A6342F

Control Box Parts List

Ref. Part Description Qty.

23 117791 SCREW, cap, flange head 2 26 114391 SCREW, grounding 1 32 115522 SCREW, mach, pnh

(ProContractor/IronMan series)

33 116752 SWITCH, rocker, ON/OFF 1

15D527 SWITCH, rocker, Mark X 1 34 116167 KNOB, potentiometer 1 38 16V095 SCREW, #10, taptite phil 4 52* CONTROL, board with bat-

tery includes 23, 26, 60, 131,

142, 144

25N545 120V Models

25N546 240V Models 59 LABEL, warning 1

16T784 North America 1

15G596 Europe 1

16Y762 ANZ / Korea 1

16Y761 Japan 1

26A970 Hindi / Indonesia 60 16T541 JUMPER WIRE 1 63 17E725 LABEL, control box cover,

ultra (with display)

17E726 LABEL, control box cover,

ultra (without display)

65 17E724 LABEL, lid, Ultra

(with display)

68 17E723 LABEL, control 1

16Y786 LABEL, control

(Standard series)

75 CORD, power

17E804 120V Models, 695, 795, 1095,

Mark IV

17E804 Japanese Models 695, 795,

1095 17E805 120V Models, 1595, Mark V 1 17E805 Japanese Models, Mark V 1 17E806 Mark X NEMA L6-30 1 17E807 120V CSA Models, 1595,

Mark V 17E808 EU CEE 7/7 1 17E809 Mark VII EU CEE 7/7 1 17E810 Mark X EU CEE 7/7 1 17E811 EU Multicord 1 17E812 Mark VII Multicord 1 17E813 Mark X Multicord 1 17E814 UK 1

75b China/Australia

242005 695/795/1095/Mark IV/Mark V 1 17A242 Mark X 1

75c Italy/Denmark/Switzerland

287121 695/795/1095/Mark IV/Mark V 1 253103 Mark VII/Mark X Models 1

75d 242001 EU CEE 7/7 1

Control

Ref. Part Description Qty.

75e 244285 Japan 1 75f India

17N232 695/796/1095/Mark IV/Mark V 1

82 256219 POTENTIOMETER,

assembly

88 16Y496 DISPLAY 1 96 COVER, control 1

17H886 With Display;

includes 32, 38, 63, 65, 68, 88, 196

17H887 Without Display;

includes 38, 63, 68, 196

115 15C973 GASKET 1 131 16T482 RIVET, snap 2 137 RETAINER, plug adapter 1

195551 695/795/1095/Mark IV/Mark V 121249 Mark VII/Mark X Models

142 SWITCH/PLUG

16T483 695/795/1095/Mark IV/Mark

X, North America (plug)

126029 Mark VII/Mark X Models

(10/16 amp)

120059 1595/Mark V 120V

(15/20 amp)

143 15G935 CONNECTOR, electrical

(1595/Mark V)

144 STRAIN RELIEF

16T546 695/795/1095/Mark IV/Mark V

International Models

16T547 695/795/1095/Mark V,

Domestic Models

16T547 695/795/1095, Japanese

Models

16T544 Mark VII/Mark X International

Models

116171 1595/Mark V/Mark X, North

American Models

116171 Mark V Japanese Models 1

145 117745 BUSHING, strain relief (Mark

VII/Mark X, International Models)

148 24V030 KIT, repair, coil; includes 150 1 150 16U215 SCREW, machine, flat head 1 151 BOARD, filter

25N516 230V International Models 1 25N517 110V International Models 1 25N518 Mark X International Models 1

220 17Y277 GUIDE, light, BlueLink 1

* Use battery CR2032

 Replacement safety labels, tags, and cards are available at no cost.

3A6342F 73

Wiring Diagrams

695-1595/Mark IV HD-V HD 120V Models

74 3A6342F

Wiring Diagrams

695-1095/Mark IV HD-VII HD 110V/230V Models

3A6342F 75

Wiring Diagrams

Mark X HD (North

America)

76 3A6342F

Mark X HD (International)

Wiring Diagrams

3A6342F 77

Technical Specifications

695 Sprayers

U.S. Metric

Sprayer

Maximum Delivery 0.95 gpm 3.6 lpm Maximum Tip Size 0.031 0.031 Fluid Outlet npsm 1/4 in. 1/4 in. Cycles 226 per gallon 60 per liter Generator Minimum 5000 W 5000 W 120V, A, Hz 15, 50/60 230V, A, Hz 10, 50/60

Dimensions

Weight:

Standard Series Lo-Boy 94 lb 43 kg Standard Series Hi-Boy 93 lb 42 kg ProContractor Series 103 lb 47 kg

Height:

Standard Series Lo-Boy 27.5 in. 69.9 cm

28.5 in. (Handle

Standard Series Hi-Boy

ProContractor Series 39 in. 99 cm

Length:

Standard Series Lo-Boy 37 in. 94 cm Standard Series Hi-Boy 26 in. 66 cm ProContractor Series 29.5 in. 75 cm

Width: 22.5 in. 57.2 cm

down)

38.75 in. (Handle up)

72.4 cm (Handle down)

98.4 cm (Handle up)

zinc- and nickel-plated carbon steel, nylon, stainless

Wetted parts

Noise Level:

Sound Power 91 dBa* 91 dBa* Sound Pressure 82 dBa* 82 dBa*

78 3A6342F

steel, PTFE, Acetal, leather, UHMWPE, aluminum,

tungsten carbide, PEEK, brass

*per ISO 3744;

measured at 3.1 ft

*per ISO 3744; measured at 1 m

Technical Specifications

795 Sprayers

U.S. Metric

Sprayer

Maximum Delivery 1.1 gpm 4.2 lpm Maximum Tip Size 0.033 0.033 Fluid Outlet npsm 1/4 in. 1/4 in. Cycles 195 per gallon 52 per liter Generator Minimum 5000 W 5000 W 120V, A, Hz 15, 50/60 230V, A, Hz 10, 50/60

Dimensions

Weight:

Standard Series Lo-Boy 98 lb 45 kg Standard Series Hi-Boy 97 lb 44 kg ProContractor Series 107 lb 49 kg

Height:

Standard Series Lo-Boy 27.5 in. 69.9 cm

Standard Series Hi-Boy

ProContractor Series 39 in. 99 cm

Length:

Standard Series Lo-Boy 37 in. 94 cm Standard Series Hi-Boy 26 in. 66 cm ProContractor Series 29.5 in. 75 cm

Width: 22.5 in. 57.2 cm

28.5 in. (Handle down)

38.75 in. (Handle up)

72.4 cm (Handle down)

98.4 cm (Handle up)

Wetted parts

Noise Level:

Sound Power 91 dBa* 91 dBa* Sound Pressure 82 dBa* 82 dBa*

3A6342F 79

zinc- and nickel-plated carbon steel, nylon,

stainless steel, PTFE, Acetal, leather, UHMWPE,

aluminum, tungsten carbide, PEEK, brass

*per ISO 3744;

measured at 3.1 ft

*per ISO 3744; measured at 1 m

Technical Specifications

1095 Sprayers

U.S. Metric

Sprayer

Maximum Delivery 1.2 gpm 4.5 lpm Maximum Tip Size 0.035 0.035 Fluid Outlet npsm 1/4 in. 1/4 in. Cycles 123 per gallon 33 per liter Generator Minimum 5000 W 5000 W 120V, A, Hz 15, 50/60 230V, A, Hz 10, 50/60

Dimensions

Weight:

Standard Series 116 lb 53 kg ProContractor Series 131 lb 59 kg IronMan Series 120 lb 54 kg

Height:

Standard and IronMan

Series

ProContractor Series 39 in. 99 cm

Length:

Standard and IronMan

Series

ProContractor Series 28 in. 71 cm

Width: 24 in. 61 cm

29.5 in. (Handle down)

38.5 in. (Handle up)

26 in. 66 cm

74.9 cm (Handle down)

97.8 cm (Handle up)

zinc- and nickel-plated carbon steel, nylon,

Wetted parts

Noise Level:

Sound Power 91 dBa* 91 dBa* Sound Pressure 82 dBa* 82 dBa*

80 3A6342F

stainless steel, PTFE, Acetal, leather, UHMWPE,

aluminum, tungsten carbide, PEEK, brass

*per ISO 3744;

measured at 3.1 ft

*per ISO 3744; measured at 1 m

Technical Specifications

1595 Sprayers

U.S. Metric

Sprayer

Maximum Delivery 1.35 gpm 5.1 lpm Maximum Tip Size 0.039 0.039 Fluid Outlet npsm 1/4 in. 1/4 in. Cycles 110 per gallon 29 per liter Generator Minimum 5000 W 5000 W 120V, A, Hz 20, 50/60

Dimensions

Weight:

Standard Series 124 lb 56 kg ProContractor Series 138 lb 63 kg IronMan Series 128 lb 28 kg

Height:

Standard and IronMan

Series

ProContractor Series 39 in. 99 cm

Length:

Standard and IronMan

Series

ProContractor Series 28 in. 71 cm

Width:

Standard and IronMan

Series

ProContractor Series 24 in. 61 cm

29.5 in. (Handle down)

38.5 in. (Handle up)

26 in. 66 cm

24 in. 61 cm

74.9 cm (Handle down)

97.8 cm (Handle up)

Wetted parts

Noise Level:

Sound Power 91 dBa* 91 dBa* Sound Pressure 82 dBa* 82 dBa*

3A6342F 81

zinc- and nickel-plated carbon steel, nylon, stainless

steel, PTFE, Acetal, leather, UHMWPE, aluminum,

tungsten carbide, PEEK, brass

*per ISO 3744; measured

at 3.1 ft

*per ISO 3744; measured at 1 m

Technical Specifications

Mark IV HD Sprayers

U.S. Metric

Sprayer

Maximum Delivery 1.1 gpm 4.2 lpm Maximum Tip Size

North American

Models

International Models 0.031 0.031 Fluid Outlet npsm 3/8 in. 3/8 in. Cycles 195 per gallon 52 per liter Generator Minimum 5000 W 5000 W 120V, A, Hz 15, 50/60 230V, A, Hz 10, 50/60

Dimensions

Weight:

Standard Series 101 lb 46 kg

ProContractor Series 109 lb 49 kg

Height:

Standard Series

ProContractor Series 39 in. 99 cm

Length:

Standard Series 26 in. 66 cm

ProContractor Series 29.5 in. 75 cm Width: 22.5 in. 57.2 cm

0.033 0.033

28.5 in. (Handle down)

38.75 in. (Handle up)

72.4 cm (Handle down)

98.4 cm (Handle up)

zinc- and nickel-plated carbon steel, nylon, stainless

Wetted parts

Noise Level:

Sound Power 91 dBa* 91 dBa*

Sound Pressure 82 dBa* 82 dBa*

82 3A6342F

steel, PTFE, Acetal, leather, UHMWPE, aluminum,

*per ISO 3744; measured

tungsten carbide, PEEK, brass

at 3.1 ft

*per ISO 3744; measured at 1 m

Technical Specifications

Mark V HD Sprayers

U.S. Metric

Sprayer

Maximum Delivery 1.35 gpm 5.1 lpm Maximum Tip Size

North American and UK

Models

International Models 0.035 0.035 Fluid Outlet npsm 3/8 in. 3/8 in. Cycles 110 per gallon 29 per liter Generator Minimum 5000 W 5000 W 120V, A, Hz 20, 50/60 230V, A, Hz 10, 50/60

Dimensions

Weight:

Standard Series 125 lb 57 kg

ProContractor Series 141 lb 64 kg

IronMan Series 129 lb 59 kg

Height:

Standard and IronMan

Series

ProContractor Series 39 in. 99 cm

Length:

Standard and IronMan

Series

ProContractor Series 28 in. 71 cm Width: 24 in. 61 cm

0.039 0.039

29.5 in. (Handle down)

38.5 in. (Handle up)

26 in. 66 cm

74.9 cm (Handle down)

97.8 cm (Handle up)

Wetted parts

steel, PTFE, Acetal, leather, UHMWPE, aluminum,

tungsten carbide, PEEK, brass

Noise Level:

Sound Power 91 dBa* 91 dBa*

Sound Pressure 82 dBa* 82 dBa*

zinc- and nickel-plated carbon steel, nylon, stainless

*per ISO 3744; measured at

3.1 ft

3A6342F 83

*per ISO 3744; measured at 1 m

Technical Specifications

Mark VII HD Sprayers

U.S. Metric

Sprayer

Maximum Delivery 1.58 gpm 6.0 lpm Maximum Tip Size 0.041 in. 0.041 in. Fluid Outlet npsm 1/2 in. 1/2 in. Cycles 97 per gallon 26 per liter Generator Minimum 5000 W 5000 W 230V, A, Hz 16, 50/60

Dimensions

Weight:

Standard Series 132 lb 60 kg ProContractor Series 148 lb 67 kg IronMan Series 136 lb 62 kg

Height:

Standard and IronMan

Series

ProContractor Series 39 in. 99 cm

Length:

Standard and IronMan

Series

ProContractor Series 28 in. 71 cm

Width: 24 in. 61 cm

29.5 in. (Handle down)

38.5 in. (Handle up)

26 in. 66 cm

74.9 cm (Handle down)

97.8 cm (Handle up)

Wetted parts

Noise Level:

Sound Power 91 dBa* 91 dBa* Sound Pressure 82 dBa* 82 dBa*

84 3A6342F

zinc- and nickel-plated carbon steel, nylon,

stainless steel, PTFE, Acetal, leather, UHMWPE,

aluminum, tungsten carbide, PEEK, brass

*per ISO 3744;

measured at 3.1 ft

*per ISO 3744; measured at 1 m

Technical Specifications

Mark X HD Sprayers

U.S. Metric

Sprayer

Maximum Delivery 2.1 gpm 8.0 lpm Maximum Tip Size 0.045 in. 0.045 in. Fluid Outlet npsm 1/2 in. 1/2 in. Cycles 70 per gallon 19 per liter Generator Minimum 5000 W 5000 W 230V, A, Hz 16, 50/60

Dimensions

Weight:

Standard Series

ProContractor Series 166 lb 75 kg

IronMan Series 154 lb 70 kg

Height:

Standard and IronMan Series

ProContractor Series 39 in. 99 cm

Length:

Standard and IronMan Series

ProContractor Series 30 in. 75 cm Width: 24 in. 61 cm

150 lb 68 kg

29.9 in. (Handle down)

40.1 in. (Handle up)

26 in. 66 cm

76 cm (Handle down) 102 cm (Handle up)

zinc- and nickel-plated carbon steel, nylon,

Wetted parts

stainless steel, PTFE, Acetal, leather,

UHMWPE, aluminum, tungsten carbide,

PEEK, brass

Noise Level:

Sound Power 91 dBa* 91 dBa*

Sound Pressure 82 dBa* 82 dBa*

*per ISO 3744;

measured at 3.1 ft

All trademarks or registered trademarks are the property of their respective owners.

3A6342F 85

*per ISO 3744; measured at 1 m

Compliance

WARNING: This product can expose you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

California Proposition 65

Compliance

Radio Frequency Approvals

Transmitter Frequency (all models): 2.4GHz Transmitter Power (all models): +8dBm

The enclosed device complies with Part 15 of the FCC Rules and with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions:(1) this device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired operation.

Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

This equipment is not granted protection against harmful interference and cannot cause interference on systems properly authorized.

This equipment has the board BGM13P22A with homologation code ANATEL 01330-19-03402.

NOTE: FCC/IC Notice (all models) Contains FCC ID: QOQBGM13P Contains IC: 5123A-BGM13P

R-R-CE8-AR0573A R-R-CE8-AR1050A R-R-CE8-AR1050B R-R-CE8-AR1050C R-R-CE8-AR1050D R-C-BGT-BGM13P22

86 3A6342F

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, Hose,

etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

3A6342F 87

Graco Information

For the latest information about Graco products, visit www.graco.com.

For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.

All written and visual data contained in this document reflects the latest product information available at

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 3A6342

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

the time of publication.

Graco Headquarters: Minneapolis

www.graco.com

Revision F, August 2020

Graco 695, 795, 1095, 1595, Mark IV HD Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Before You Spray

Review Warnings for Important Safety Information

Related Manuals

Contents

Models

695 Models

795 Models

1095 Models

1595 Models

Mark HD Models

Warnings

Know Your Sprayer

695 / 795 / 1095 / 1595 / Mark IV HD/ Mark V HD/ Mark VII HD/ Mark X HD Standard Models:

695 / 795 / 1095 / 1595 Mark IV HD/ Mark V HD/ Mark VII HD/ Mark X HD ProContractor Models:

1095 / 1595 / Mark V HD IronMan Models:

Know Your Controls

Setup

Assemble Your Sprayer

QuikReel™

Grounding

Power Requirements

Extension Cords

Pails

Start Up

Pressure Relief Procedure

10/16 Amp Switch

15/20 Amp Switch

Flush Storage Fluid

Strain the Paint

Fill Pump (Prime Pump)

Fill Spray Gun and Hose

Refilling Paint Pail

Spraying

Start

Spray Pattern Quality

Adjust Pressure Control

Spray Techniques

Triggering Spray Gun

Aiming Spray Gun

Clear Spray Tip Clog

Spray Tip Installation

Cleanup

Clean Drain Tube

WatchDog

Enabling or Disabling WatchDog

Adjusting WatchDog Sensitivity

Refilling Paint and Resuming

BlueLink™ App

Enabling or Disabling BlueLink

Replacing BlueLink Battery

LED Display

(not included on all models)

Operation Main Menu

Change Display Units

Job Gallons

Lifetime Gallons

Secondary Menu - Stored Data

Maintenance

Recycling and Disposal at End of Life

Troubleshooting

Mechanical/Fluid Flow

Electrical

Notes

695/795 Lo-Boy Standard Parts

695/795 Lo-Boy Standard Parts List

695/795/Mark IV HD Hi-Boy Standard Parts

695/795/Mark IV HD Hi-Boy Standard Parts List

1095/1595/Mark V HD/Mark VII HD Hi-Boy Standard Parts

1095/1595/Mark V HD Hi-Boy Standard Parts List

Mark X HD Standard Parts

Mark X HD Standard Parts List

695/795/Mark IV HD ProContractor Parts

695/795/Mark IV HD ProContractor Parts List

1095/1595/Mark V HD/Mark VII HD ProContractor Parts

1095/1595/Mark V HD/Mark VII HD ProContractor Parts List

Mark X HD ProContractor Parts