Graco 695, 795, 1095, 1595, Mark IV HD Operation Manual

...

Operation, Parts

695 / 795 / 1095 / 1595 / Mark IV HD/ Mark V HD/ Mark VII HD/ Mark X HD Electric Airless Sprayers

For professional use only. Not approved for use in explosive atmospheres or hazardous locations. For portable airless spraying of architectural paints and coatings.

Models: 695 / 795 / 1095 / 1595 / Mark IV HD/ Mark V HD/ Mark VII HD/ Mark X HD

3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure

See page 4 for additional model information.

Important Safety Instructions

Read all warnings and instructions in this manual and in Related Manuals listed on page 2 before using the equipment. Be familiar with the controls and the proper usage of the equipment. Save all instructions.

3A6342F

Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.

Before You Spray

Review Warnings for Important Safety Information

Important! Read carefully and practice good safety habits.

Related Manuals

3A6285 Contractor PC Spray Gun 311254 Flex Plus Spray Gun 309495 Heavy-Duty InLine Spray Gun 308491 Heavy-Duty Texture Spray Gun 3A6584 Displacement Pump

3A6583

ProConnect™ Displacement Pump

Manuals can also be found at www.graco.com

2 3A6342F

Contents

Before You Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Know Your Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Know Your Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Assemble Your Sprayer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

QuikReel™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

10/16 Amp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

15/20 Amp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Flush Storage Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Strain the Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Fill Pump (Prime Pump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Fill Spray Gun and Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Refilling Paint Pail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

WatchDog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

BlueLink™ App . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

695/795 Lo-Boy Standard Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

695/795/Mark IV HD Hi-Boy Standard Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

1095/1595/Mark V HD/Mark VII HD Hi-Boy Standard Parts . . . . . . . . . . . . . . . . . . . . 54

Mark X HD Standard Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

695/795/Mark IV HD ProContractor Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

1095/1595/Mark V HD/Mark VII HD ProContractor Parts . . . . . . . . . . . . . . . . . . . . . . 60

Mark X HD ProContractor Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

1095/1595/Mark V HD /Mark VII HD IronMan Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Mark X HD IronMan Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

ProContractor QuikReel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Spray Gun and Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Radio Frequency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

California Proposition 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

3A6342F 3

Models

695 Models

Voltage Model

Ultra Max II 695

120

NEMA 5-15

Ultimate MX II 695

Standard

Hi-Boy

ProContractor

Standard

Lo-Boy

17E572 17E574 17E577

826222 826223 826224

230 CEE 7/7 Ultra Max II 695

230 Europe Multi Ultra Max II 695

230 ANZ/KR Ultra Max II 695

Japan/Taiwan

795 Models

230 CEE 7/7 Ultra Max II 795 17E639 17E642

230 Europe Multi Ultra Max II 795

230 ANZ/KR Ultra Max II 795

Japan/Taiwan

110 UK Ultra Max II 695

230 AP Ultra Max II 695

100

Ultra Max II 695

Voltage Model

Ultra Max II 795

120

NEMA 5-15

110 UK Ultra Max II 795

230 AP Ultra Max II 795

100

Ultimate MX II 795

Ultra Max II 795

17E632 17E635 17E633 17E636

17E634 17E637

17E610 17E613 17E614

26C981

26C982 26C983

Standard

Lo-Boy

17E616 17E617 17E619

Standard

Hi-Boy

17E579 17E582

826225 826226

17E640 17E643

17E641 17E644

26C985 26C986

ProContractor

26C984

4 3A6342F

1095 Models

Voltage Model

NEMA 5-15

120

Ultra Max II 1095

Ultimate MX II 1095

Models

Standard

Hi-Boy

17E583 17E585 17E586

826227 826228 826229

ProContractor

IronMan

230 CEE 7/7 Ultra Max II 1095

230 Europe Multi Ultra Max II 1095

230 ANZ/KR Ultra Max II 1095

230 AP Ultra Max II 1095

Japan/Taiwan

1595 Models

Voltage Model

120

NEMA 5-20

120

NEMA 5-15

100

Ultra Max II 1095

Ultimate MX II 1595

Ultra Max II 1595

Ultimate MX II 1595

17E646 17E647 17E650

17E648

17E620 17E621 17E623

26C987

26C988 26C989

Standard

Hi-Boy

17E589 17E596 17E594 826230 826232 826234

ProContractor

826233

17E593

IronMan

3A6342F 5

Models

Mark HD Models

Voltage Model

120

NEMA 5-15

120

NEMA 5-20

120

NEMA 5-15

230

NEMA L6-30

230 CEE 7/7

230 Europe

Multi

110 UK Mark V HD

230 ANZ/KR

230 AP

100

Japan/Taiwan

Standard

Hi-Boy

Mark IV HD

Mark V HD

Mark X HD

Mark IV HD

Mark V HD

Mark VII HD

Mark X HD

Mark IV HD

Mark V HD

Mark VII HD

Mark XHD

Mark V HD

Mark VII HD

Mark X HD

Mark IV HD 17E624

Mark V HD

Mark VII HD

Mark X HD

Mark V HD

17E603 17E604

17E605 17E606 17E607

17E608 17E609

17E651 17E653 17E655 17E660 17E664 17E665 17E667 17H895 17E669 17E671 17H897 17E652 17E654

17E666 17E668 17H896 17E670 17E672 17H898 17E659 17E662

17E657 26C990 26C992 17E673 26C995

ProContractor

17E628

17E661

17E663 17E629

26C993

17E674

26C991

IronMan

6 3A6342F

Warnings

120V US 230V

230V ANZ 230V India

Conductor Size Length

AWG (American Wire Gauge) Metric Maximum

2.5 mm

50 ft. (15 m)

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

GROUNDING

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

• Improper installation of the grounding plug is able to result in a risk of electric shock.

• When repair or replacement of the cord or plug is required, do not connect the grounding

wire to either flat blade terminal.

• The wire with insulation having an outer surface that is green with or without yellow stripes

is the grounding wire.

• Check with a qualified electrician or serviceman when the grounding instructions are not

completely understood, or when in doubt as to whether the product is properly grounded.

• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed

by a qualified electrician.

• This product is for use on a nominal 120 V or 230 V circuit and has a grounding plug similar

to the plugs illustrated in the figure below.

• Only connect the product to an outlet having the same configuration as the plug.

• Do not use a 3-to-2 adapter with this product.

Extension Cords:

•

Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that accepts the plug on the product.

• Make sure your extension cord is not damaged. If an extension cord is necessary use 12

AWG (2.5mm

) minimum to carry the current that the product draws.

• An undersized cord results in a drop in line voltage and loss of power and overheating.

3A6342F 7

Warnings

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Do not spray flammable or combustible materials near an open flame or sources of ignition

such as cigarettes, motors, and electrical equipment.

• Paint or solvent flowing through the equipment is able to result in static electricity. Static

electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, Hose assembly, Spray Gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.

• Verify that all containers and collection systems are grounded to prevent static discharge.

Do not use pail liners unless they are anti-static or conductive.

• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2

adapter.

• Do not use a paint or a solvent containing halogenated hydrocarbons.

• Do not spray flammable or combustible liquids in a confined area.

• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.

• Sprayer generates sparks. Keep pump assembly in a well ventilated area a least 20 feet

(6.1 m) from the spray area when spraying, flushing, cleaning, or servicing. Do not spray pump assembly.

• Do not smoke in the spray area or spray where sparks or flame is present.

• Do not operate light switches, engines, or similar spark producing products in the spray

area.

• Keep area clean and free of paint or solvent containers, rags, and other flammable

materials.

• Know the contents of the paints and solvents being sprayed. Read all Safety Data Sheets

(SDSs) and container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety instructions.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Connect only to grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

• Wait five minutes after disconnecting power cord before servicing.

8 3A6342F

Warnings

SKIN INJECTION HAZARD

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.

• Do not aim the Spray Gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For example, do not try to stop

leaks with any part of the body.

• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

• Use Graco nozzle tips.

• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip

clogs while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.

• Equipment maintains pressure after power is shut off. Do not leave the equipment

energized or under pressure while unattended. Follow the Pressure Relief Procedure when the equipment is unattended or not in use, and before servicing, cleaning, or removing parts.

• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.

• This system is capable of producing 3000 psi (207 bar, 20.7 MPa). Use Graco

replacement parts or accessories that are rated a minimum of 3000 psi (207 bar, 20.7 MPa).

• Always engage the Trigger Lock when not spraying. Verify the Trigger Lock is functioning

properly.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the

controls.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.

• Do not operate or spray near children. Keep children away from equipment at all times.

• Do not overreach or stand on an unstable support. Keep effective footing and balance at

all times.

• Stay alert and watch what you are doing.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not kink or over-bend the Hose.

• Do not expose the Hose to temperatures or to pressures in excess of those specified by

Graco.

• Do not use the Hose as a strength member to pull or lift the equipment.

• Do not spray with a Hose shorter than 25 feet.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals

and create safety hazards.

• Make sure all equipment is rated and approved for the environment in w hich you are using

it.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon

solvents or fluids containing such solvents.

• Do not use chlorine bleach.

• Many other fluids may contain chemicals that can react with aluminum. Contact your

material supplier for compatibility.

3A6342F 9

Warnings

MOVING PARTS HAZARD

Moving parts can pinch, cut, or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Equipment can start without warning. Before checking, moving, or servicing equipment,

follow the Pressure Relief Procedure and disconnect all power sources.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable

guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent

manufacturer.

10 3A6342F

Know Your Sprayer

695 / 795 / 1095 / 1595 / Mark IV HD/ Mark V HD/ Mark VII HD/ Mark X HD Standard Models:

AON/OFF Switch

B Pressure Control Knob

C Prime / Spray Valve

D Spray Gun

E Spray Tip

F Trigger Lock

GFilter

HPump

3A6342F 11

I Suction Tube

J Inlet Strainer

KDrain Tube

LHose

M Whip Hose (not included on all models)

N Pressure Gauge (not included on all units)

O Amp Switch (not equipped on all units)

P Unit/Serial Tag

Know Your Sprayer

695 / 795 / 1095 / 1595 Mark IV HD/ Mark V HD/ Mark VII HD/ Mark X HD ProContractor Models:

A LED Display (not included on all units)

BON/OFF Switch

C Pressure Control Knob

D Prime / Spray Valve

ESpray Gun

FSpray Tip

G Trigger Lock

HFilter

IPump

12 3A6342F

J Suction Tube

K Inlet Strainer

L Drain Tube

MHose

NQuikReel™

O ProConnect Pump Rod Pull Feature

P Amp Switch (not equipped on all units)

Q Unit/Serial Tag

R ProConnect II

Know Your Sprayer

1095 / 1595 / Mark V HD IronMan Models:

A LED Display (not included on all units)

BON/OFF Switch

C Pressure Control Knob

D Prime / Spray Valve

ESpray Gun

FSpray Tip

G Trigger Lock

HFilter

IPump

J Suction Tube

K Inlet Strainer

L Drain Tube

MHose

N Whip Hose (not included on all models)

O Pressure Gauge (not included on all units)

P Amp Switch (not equipped on all units)

Q ProConnect Pump Rod Pull Feature

R Unit/Serial Tag

S ProConnect II

3A6342F 13

Know Your Controls

PRIME/SPRAY

Prime

Spray

SPRAY TIP

Spray

Unclog

Know Your Controls

The ON/OFF power switch controls the power to your sprayer.

The Pressure Control Knob increases or decreases the pressure. It also has a setting for Prime/Slow and FastFlush™.

The Prime/Spray Valve directs the fluid to either the Drain Tube or the Hose and Spray Gun. It is used to prime the sprayer, which means to evacuate the air out of the pump, Hose, and Spray Gun.

Your Spray Gun will not spray if there is air in the system. It is necessary to prime the pump, Hose, and Spray Gun any time air enters the Suction Tube.

14 3A6342F

The Spray Tip is the key to airless spray technology. High pressure paint pumped through the very small hole in the Spray Tip comes out as a spray.

The Spray Tip has the ability to be reversed and quickly clear clogs.

Setup

Assemble Your Sprayer

When unpacking sprayer for the first time or after long term storage perform setup procedure.

1. All sprayers except ProContractor: Connect Graco airless Hose to sprayer. If whip Hose is included, attach to end of airless Hose. Use wrenches to tighten securely.

3. When unpacking sprayer for the first time remove packaging materials from inlet strainer. After long term storage check inlet strainer for clogs and debris.

4. Fill throat packing nut with Graco TSL™ to prevent premature packing wear. Do this each time you spray.

a. Place the TSL bottle nozzle into the

top center opening in the grill at the front of the sprayer.

b. Squeeze bottle to dispense enough

TSL to fill the space between the pump rod and packing nut seal.

2. Connect Spray Gun to other end of Hose. Use wrenches to tighten securely.

3A6342F 15

5. Ensure Spray Tip is properly inserted into the Spray Tip Guard, and the Spray Tip Guard assembly is tightened securely to the Spray Gun. Refer to separate Spray Gun manual.

6. Perform the Pressure Relief Proce- dure, page 18.

Setup

QuikReel™

(ProContractor models only)

Moving parts can pinch, cut or amputate fingers and other body parts. To avoid injury from moving parts, be sure to keep your head clear of QuikReel while winding up Hose.

1. Make sure Hose is routed through hose guide.

2. Lift and turn pivot lock 90° to unlock Hose Reel. Pull on Hose to remove it from Hose Reel.

3. Pull reel handle down and out. Turn clockwise to reel in Hose.

NOTE: QuikReel can be locked into two positions: Usage (A) and Storage (B).

16 3A6342F

Setup

ti24584a

Grounding

The equipment must be grounded to reduce the risk of static sparking and electric shock. An electric or static spark can cause fumes to ignite or explode. An improper ground can cause electric shock. A good ground provides an escape wire for the electric current.

This sprayer is equipped with a power cord that has a ground wire and an appropriate grounding plug.

The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.

Power Requirements

• 100-120V units require 100-120 VAC,

50/60 Hz, 15A, 1 phase.

• 230V units require 230 VAC, 50/60 HZ,

10A-16A, 1 phase.

Extension Cords

Use an extension cord with an undamaged ground contact. If an extension cord is necessary, use a 3-wire, 12 AWG (2.5 mm2) minimum.

NOTE: Smaller gauge or longer extension cords may reduce sprayer performance.

Pails

Solvent and oil-based fluids: follow local

code. Use only conductive metal pails, placed on a grounded surface such as concrete.

Do not place pail on a non-conductive surface such as paper or cardboard which interrupts grounding continuity.

Always ground a metal pail: connect a ground wire to the pail. Clamp one end to the pail and the other end to a true earth ground such as a water pipe.

3A6342F 17

Start Up

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever you see this symbol.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection or splashed fluid, follow the Pressure Relief Procedure whenever sprayer is stopped and before sprayer is cleaned or checked, and before equipment is serviced.

1. Turn ON/OFF switch to the OFF position.

2. Engage the Trigger Lock. Always engage the Trigger Lock when sprayer is stopped to prevent the Spray Gun from being triggered accidentally.

4. Put Drain Tube into a waste pail and turn Prime/Spray Valve down to PRIME position to relieve pressure.

5. Hold the Spray Gun firmly to a grounded pail. Point Spray Gun into pail. Disengage the Trigger Lock and trigger the Spray Gun to relieve pressure.

3. Turn Pressure Control Knob to OFF (all the way counterclockwise).

18 3A6342F

6. Engage the Trigger Lock.

Start Up

7. If you suspect the spray tip or Hose is clogged or that pressure has not been fully relieved:

a. VERY SLOWLY loosen the tip

guard retaining nut or the Hose end coupling to relieve pressure gradually.

b. Loosen the nut or coupling

completely.

c. Clear Hose or tip obstruction.

NOTE: Leave Prime/Spray Valve in the PRIME position until you are ready to spray.

10/16 Amp Switch

(230V Mark VII and Mark X units)

15/20 Amp Switch

(120V 1595 and Mark V units)

Use 20A setting if 20A circuit is available for maximum sprayer performance. Otherwise, use 15A setting.

Flush Storage Fluid

It is important that you flush storage fluid from the sprayer before using it.

1. Make certain ON/OFF switch is OFF.

2. Separate Drain Tube (smaller) from Suction Tube (larger). Place Drain Tube in a waste pail.

3. Submerge Suction Tube into grounded pail filled with appropriate flushing fluid.

Use 16A setting if 16A circuit is available for maximum sprayer performance. Otherwise, use 10A setting.

3A6342F 19

Start Up

4. Make certain Prime/Spray Valve is down in the PRIME position.

5. Make certain the Pressure Control Knob is set to OFF (all the way counterclockwise).

6. Plug power cord into a properly grounded electrical outlet.

7. Turn ON/OFF switch to ON position.

8. Turn Pressure Control Knob to Prime/Slow in order to start the motor. Flushing fluid will flow up the Suction Tube and out the Drain Tube into the waste pail.

10. Turn the ON/OFF switch to OFF position.

Strain the Paint

Disposable paint strainer bags are used to remove coarse particles and debris from new or previously opened paint or stain, and are available where paint is sold. To avoid priming problems and Spray Tip clogs it is recommended to strain all paints and stains before spraying. Stretch a disposable paint strainer bag over a clean pail and pour the paint through the strainer.

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High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag.

9. When you see flushing fluid exiting the Drain Tube, turn Pressure Control Knob to FastFlush setting and allow unit to flush for 30-60 seconds.

20 3A6342F

Start Up

Fill Pump (Prime Pump)

The Prime/Spray Valve directs the fluid to either the Drain Tube or the Hose and Spray Gun. It is used to prime the sprayer, which means to evacuate the air out of the pump, Hose, and Spray Gun.

Your Spray Gun will not spray if there is air in the system. It is necessary to prime the pump, Hose, and Spray Gun any time air enters the Suction Tube.

1. Move Suction Tube to paint pail and submerge Suction Tube in paint. Place Drain Tube in waste pail.

2. Turn Pressure Control Knob to Prime/Slow.

3. Turn ON/OFF switch to ON position to start motor.

4. Wait to see paint coming out of Drain Tube.

5. Turn Pressure Control Knob to OFF (all the way counterclockwise) to disengage motor.

Fill Spray Gun and Hose

1. Remove Spray Tip Guard.

2. Hold Spray Gun against waste pail. Point Spray Gun into waste pail.

a. Disengage Trigger Lock (A).

b. Pull and hold Spray Gun trigger (B).

c. Turn Prime/Spray Valve horizontal

to SPRAY position (C).

d. Turn Pressure Control Knob to

Prime/Slow (D).

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Start Up

Spray

3. Continue to trigger Spray Gun into waste pail until only paint comes out of the Spray Gun.

4. Release trigger. Engage Trigger Lock.

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag.

NOTE: Inspect for leaks. If leaking occurs, perform Pressure Relief Procedure, page 18, then tighten all fittings and repeat Fill Pump (Prime Pump), page 21.

5. Transfer Drain Tube to paint pail.

6. Install Spray Tip Guard. Rotate Spray Tip back to SPRAY position and ensure the Spray Tip Guard is tight.

You are now ready to spray!

NOTE: It is normal for the motor to stop once

the sprayer is primed and under pressure.

Refilling Paint Pail

When the paint pail runs low and the Spray Gun stops spraying, refill the paint pail and repeat the Fill Pump (Prime Pump) procedure, then the Fill Spray Gun and Hose procedure.

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Spraying

Good Spray Pattern

12 in. (30 cm) from surface

TAILS - Gaps at edges

Pressure too low

Tip Wear

Start

1. Turn pressure control knob to SPRAY position.

2. Disengage Trigger Lock.

Spraying

Spray Pattern Quality

A good spray pattern is evenly distributed as it hits the surface.

• Spray should be atomized (evenly

distributed, no gaps at edges).

• Increase Pressure Control Knob if

needed until spray is even and without gaps at edges.

• Spray Tip may be worn or a smaller tip

may be needed.

• Material may need to be thinned. If

material needs to be thinned follow manufacturer’s recommendations.

Adjust Pressure Control

1. For best spray results with lowest overspray, begin with the Pressure Control Knob adjusted to the lowest spray setting.

2. If needed, increase Pressure Control Knob setting to the lowest spray setting that results in an acceptable spray pattern.

3A6342F 23

Spraying

EVEN FINISH

UNEVEN FINISH

even finish

uneven finish

EVEN FINISH

UNEVEN FINISH

thin

thick

thin

START

STROKE

TRIGGER

GUN

CONTINUE

STROKE

RELEASE TRIGGER

END

STROKE

Horizontal Spray

Vertical Spray

Spray Techniques

Use a piece of scrap cardboard to practice these basic spraying techniques before you begin spraying the surface.

• Hold Spray Gun 12 in. (30 cm) from

surface and aim straight at surface. Tilting Spray Gun to direct spray angle causes an uneven finish.

• Flex wrist to keep Spray Gun pointed

straight. Fanning Spray Gun to direct spray at angle causes uneven finish.

Triggering Spray Gun

Pull trigger after starting stroke. Release trigger before end of stroke. Spray Gun must be moving when trigger is pulled and released.

Aiming Spray Gun

Aim center of spray of Spray Gun at bottom edge of previous stroke, overlapping each stroke by half.

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Spraying

UNCLOG

SPRAY

Clear Spray Tip Clog

In the event that particles or debris clog the Spray Tip, the Spray Tip can be reversed to quickly and easily clear particles without disassembling the sprayer.

See Strain the Paint, page 20, for additional information.

1. Engage Trigger Lock. Rotate Spray Tip to UNCLOG position. Ensure spray tip remains fully seated, pushed all the way into the Spray Tip Guard. Disengage Trigger Lock. Trigger Spray Gun at waste area to clear clog.

2. Engage Trigger Lock. Rotate Spray Tip back to SPRAY position. Disengage Trigger Lock and continue spraying.

Spray Tip Installation

To avoid serious injury from skin injection do not put your hand in front of the spray tip when installing or removing the spray tip and spray tip guard.

To prevent Spray Tip leaks make certain Spray Tip and Spray Tip Guard are installed properly. Refer to separate Spray Gun manual for procedure to remove and install

NOTE: If Spray Tip is difficult to rotate when turning to the UNCLOG position perform, Pressure Relief Procedure, page 18, then turn Prime/Spray Valve horizontal to SPRAY position and repeat step 1.

3A6342F 25

Spray Tip, Seal, and Spray Tip Guard.

Cleanup

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Cleanup

1. Perform Pressure Relief Procedure, page 18.

2. Remove Spray Tip Guard and Spray Tip. For additional information, see separate Spray Gun manual.

4. Place Suction Tube in appropriate flushing fluid. Place Drain Tube in waste pail.

5. To flush Drain Tube and pump turn Prime/Spray Valve down to PRIME position.

6. Turn pressure control to Prime/Slow and turn ON/OFF switch to ON position to start the motor. Flushing fluid will flow up the Suction Tube and out the Drain Tube into the waste pail. Allow flushing fluid to

Clean Drain Tube

3. Remove Suction Tube and Drain Tube from paint; wipe excess paint off outside of Suction Tube.

26 3A6342F

flow out of Drain Tube for 5 seconds.

7. Turn Pressure Control Knob to OFF setting (all the way counterclockwise).

Cleanup

Clean Hose and Spray Gun

8. Hold Spray Gun against a grounded metal waste pail. Point Spray Gun into waste pail.

a. Disengage Trigger Lock (A).

b. Pull and hold Spray Gun trigger (B).

c. Turn Prime/Spray Valve horizontal

to SPRAY position (C).

d. Turn pressure control to 12 o’ clock

position to begin flushing (D). (For optimal cleaning performance, the Pressure Control Knob can be turned to the FastFlush setting.)

12. Remove Suction Tube from flushing fluid so that air can enter the pump and push flushing fluid out of the Hose and Spray Gun.

13. Trigger Spray Gun into flushing pail and turn Pressure Control Knob to 12 o’ clock position to purge fluid from Hose.

14. When flushing fluid has been purged, release trigger. Engage Trigger Lock.

9. Continue flushing until flushing fluid appears clear.

10. Turn Pressure Control Knob to OFF (all the way counterclockwise).

11. Stop triggering Spray Gun.

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