Graco GM 5000, 220-886, 231-052, 222-488, 231-085 Instructions And Parts List

INSTRUCTIONS–P

This manual contains important warnings and information. READ AND RETAIN FOR REFERENCE

ARTS LIST

5 HORSEPOWER, GASOLINE–POWERED

307–847

Rev. L

Supersedes K

5000

Airless

Paint Sprayer

3000 psi (210 bar) Maximum Working Pressure

Sprayers with Upright Carts Model 220–886, Series C

Basic

sprayer

, without hose or gun

Model 231–052

Complete RAC IV DripLess and 517 size SwitchT

sprayer

, with hose and Contractor gun,

 T

ip Guard,

ip

Sprayers with Lo–Boy Carts Model 222–488, Series A

Basic

sprayer

, without hose or gun

Model 231–085

Complete RAC IV DripLess and 517 size SwitchT

sprayer

, with hose and Contractor gun,

 T

ip Guard,

ip

NOTE: This This label is available in other languages, free of charge. See page 42 to order

Spray

in confined areas can result in fire or explosion.

uids Use

outdoors or

ment, Avoid all ignition sources such as static electricity from plastic

cloths, open flames such as pilot lights, hot objects such as

drop cigarettes, turning

Failure

is an example of the DANGER label on your sprayer

painting, flushing or cleaning equipment with flammable liq

in extremely well ventilated areas. Ground equip

hoses, containers and objects being sprayed.

arcs from connecting or disconnecting

light switches on and off.

to follow this warning can result in death or serious injury

READ AND UNDERSTAND ALL LABELS AND INSTRUCTION MANUALS BEFORE USE

GRACO INC. P.O. BOX 1441

FIRE

AND

EXPLOSION HAZARD

power cords or

COPYRIGHT

SKIN INJECTION

HAZARD

Liquids can be injected into the body by high pressure airless

MINNEAPOLIS, MN

1987, GRACO INC.

or leaks – especially hose leaks.

spray Keep

body clear of the nozzle. Never stop leaks with any part of the

body.

Drain

triggering Never In case of accidental skin injection, seek immediate “Surgical

Treatment”. Failure

injury.

all pressure before removing parts. A

of gun by always setting safety latch

spray without a tip guard.

to follow this warning can result in amputation or serious

void accidental

when not spraying.

55440–1441

0136

Table

of Contents

Introduction 2. Warnings

English 4 French Spanish

Setup 10 Fueling 11 Startup 12 Maintenance 14 Flushing Guidelines 15. Troubleshooting Guide 16. Repair

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bearing Drive

Housing Pinion 20 Clutch 22 Engine 23 Field

and Wiring Harness

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

vertissement) 6.

(Advertencia)8. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Housing & Connecting Rod

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . .

18.

19.

24.

Introduction

GM5000 BASIC COMPONENTS

NOTE: Refer to Fig.1.

Your

new GM5000 Sprayer functions and operates dif ently than other airless paint sprayers. This section will help

you become familiar with the sprayer before operat

ing

it.

Pressure Control

The

pressure control includes sprayer, the pressure adjusting knob, and a pressuresensing device. The pressure control engages and disengages

the clutch to control pressure.

an ON/OFF switch for the

fer-

Clamp 25 Clutch Reassembly 26 Pressure Pressure Displacement

Parts

Displacement Pump Complete Pinion 35 220–886, 222–488, Pressure

Accessories 42 Technical Dimensions 43 Graco Warranty Back

Displacement Pump

The vides strokes. Graco Throat Seal Liquid, helps prevent damage to the

throat

Fluid Filter

The hose and spray tip. The filter includes a reusable element, sure.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Housing

Control Replacement Control Adjustment

Lists and Drawings

Sprayers

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Basic Sprayer with Upright cart Basic Sprayer with Lo-Boy cart

Control Assembly

Data

Phone Number

. . . . . . . . . . . . . . . . . . . . . . . . . . .

positive–displacement, volume-balanced pump pro

equal fluid delivery on both the up

The pump

packings and piston rod.

fluid filter strains the paint to help avoid clogs in

and a pressure drain valve for relieving fluid pres

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

Pump Repair

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

has a wetcup which, when filled with

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

and down pump

. . . . . .

Cover

25.

28.

30.

31.

34.

35.

36.

38.

40.

43.

the

Engine

The engine is a 5 horsepower, four stroke, gasoline engine. Its function is to drive the displacement pump to supply paint. An adjustable throttle allows you to adjust engine speed for large or small orifice spray tips. When the

oil level is

you try to start the engine without refilling the oil, a

If illuminates engine

Clutch

The

clutch is engaged by the electric power generated by the

gasoline engine.

switch.

sure

Drive Assembly

The

permanently greased drive assembly transfers pow er

from the gasoline engine to the displacement pump.

too low

to alert you to the

from damage.



, the engine shuts of

problem, and to protect the

The power is controlled by the pres

f automatically

light

Hoses

The

grounded, nylon spray hoses have spring guards on

both

ends. The 50 ft. (15.2 m) hose has a 1/4 in. ID. The

ft. (0.9 m), 3/16

gun

movement. The

tion

dampener to absorb pressure fluctuations.

Spray Gun & RAC IV DripLess

Graco high pressure spray guns have a trigger safety which prevents accidental triggering when the safety is engaged. also has a filter for final paint straining. The Reverse-A-

Clean

remove clogs from the spray tip without removing the spray tip from the gun. The Reverse-A-Clean IV DripLess tip guard is a safety feature which helps reduce

the

See Fig. 1. The gun provided with the sprayer

IV (RAC IV) SwitchT

risk of a fluid injection injury

in. ID whip hose provides more flexible

nylon hose material acts as a pulsa

 T

ip Guard

ip

uses high pressure

fluid

202

0138

0015

0016

0136

KEY

A Pressure

switch

Pressure adjusting knob

Air cleaner

Fuel T E Muffler F Engine G

Spark plug cable H

Fuel shutof J Choke K Throttle L

Engine ON/OFF switch M

Engine oil light NT

(shown engaged) 4 Clutch 20

Drive assembly 28

Displacement pump 47

Grounding wire and clamp 51

Fluid filter 53

Pressure drain valve 71

Pail hanger 202

Main hose 203

Whip end hose 204 “Contractor”

IV Dripless tip guard and

517 size SwitchT

Control ON/OFF

ank

f lever

rigger safety latch

gun with RAC

Fig. 1

203

204

0137

 

High

Observe All W

WARNINGS

Pressure Spray Can Cause Serious Injury

arnings. Read and understand all instruction manuals before operating equipment.

. For Professional Use Only.

FLUID

General

This the your ry, including the need for amputation. Also, fluid injected or splashed into the eyes or on the skin can cause serious damage.

NEVER NEVER to “blow back” paint; this is NOT an air spray system.

ALWAYS have the tip guard in place on the spray gun when spraying.

ALWAYS cleaning or removing the spray tip or servicing any system equipment.

NEVER Be

each

Medical

If any fluid appears to penetrate your skin, get EMERGENCY MEDICAL CARE AT ONCE. DO NOT TREAT AS A SIMPLE CUT.

Note

important to treat the injury surgically as soon as possible.

not

with some exotic coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand

Spray

Be sure all gun safety devices are operating properly before each cause

Safety

equipment generates very high fluid pressure. Spray from

gun, leaks or ruptured components can inject fluid through

skin and into your body

point the spray gun at any one or at any part of the body put your hand or fingers over the spray

follow the

try to stop or deflect leaks with your hand or body

sure equipment safety devices are operating properly before

use.

Pressure Relief Procedure

Alert––Airless Spray W

ell the doctor exactly what fluid was injected.

to Physician:

delay treatment to research toxicity

surgeon may be advisable.

, and cause extremely serious inju

ounds

Injection in the skin is a traumatic injury

oxicity is a concern

Gun Safety Devices

use. Do not remove or modify any part of the gun; this can

a malfunction and result in serious injury

PRESSURE

To reduce the risk of serious injury, including fluid injection, splashing moving parts or electric shock, always follow this procedure whenever any ing

1 2 Turn the engine ON/OFF switch to OFF 3 4 Disengage the trigger safety latch. Hold a metal part of the

fluid or

solvent in the eyes or on the skin, or injury from

you shut of

part of the spray system, when installing, cleaning or chang

spray tips, and whenever you stop spraying.

Engage the trigger safety latch.

Flip the pressure control switch to OFF gun

firmly to the side of a grounded metal pail, and trigger the

gun

to relieve pressure.

f the sprayer

, when

checking or servicing

INJECTION HAZARD

, before

tip. NEVER try

, below

RELIEF

Safety Latch

Whenever you stop spraying, even for a moment, always set the

trigger safety latch in the closed or

the

gun inoperative. Failure to set the safety latch can result

accidental

Diffuser

The gun diffuser breaks up spray and reduces the risk of fluid injection regularly remove gun the gun. If the fluid emitted stream,

ip Guard

ALWAYS have the tip guard in place on the spray gun while spraying. The tip guard alerts you to the fluid injection hazard and placing tip.

Trigger

Always ing to reduce the risk of accidentally triggering the gun if it is dropped

Spray T

Use extreme caution when cleaning or changing spray tips. If the spray tip clogs while spraying, engage the trigger safety latch

dure,

NEVER is

fully relieved and the gun safety is engaged.

triggering of the gun.

when the tip is not installed. Check dif

. Follow the

the spray tip. Aim the gun into a metal pail, holding the

firmly to the pail. Using the lowest possible pressure, trigger

replace the dif

helps reduce, but does not prevent, the

your

fingers or any part of your body close to the spray

Guard

have the trigger guard in place on the gun when spray

or bumped.

Pressure Relief Procedure

is not

fuser immediately

ip Safety

immediately

below, and then remove the spray tip to clean it.

wipe of

. AL

WAYS

follow the

f build–up around the spray tip until the pressure

“safe” position, making

fuser operation

, below

diffused into an irregular

risk of accidentally

Pressure Relief Proce

, then

PROCEDURE

Engage the trigger safety latch.

6 Open the pressure drain valve. Leave the valve open until

you

are ready to spray again.

Disconnect the spark plug cable.

you suspect that the spray tip or hose

or that pressure has not been fully relieved after following the steps

above,

VER

hose end coupling to relieve pressure gradually

completely.

Y SLOWL

Now clear the tip or hose.

Y loosen

is completely clogged,

the tip guard retaining nut

, then loosen

1,5

23 4

MOVING PARTS HAZARD

Moving

parts parts. the

sprayer

can pinch or amputate your fingers or other body

KEEP CLEAR of moving parts when starting or

. Follow the

Pressure Relief Procedure



operating

above be

checking or servicing any part of the sprayer

fore from

starting accidentally

, to prevent it

0139

EQUIPMENT MISUSE HAZARD

General

Any misuse of the spray equipment or accessories, such as overpressurizing, modifying parts, using incompatible chemicals to rupture and result in fluid injection, splashing in eyes or on skin, age.

NEVER alter or modify any part of this equipment; doing so could

CHECK all spray equipment regularly and repair or replace worn

Always tor

Noise

Ear Refer

Safety

and fluids, or using worn or

other serious injury

cause it to malfunction.

or damaged parts immediately

wear protective eyewear

as recommended by the fluid and solvent manufacturer

protection is recommended when the sprayer is operating.

to the Sound Level in the Technical Data

damaged parts, can cause them

, or fire, explosion or property dam

, gloves, clothing and respira

on page 43.

HOSE SAFETY

High

pressure fluid in the hoses can hose develops a leak, split or rupture due to any kind of wear, damage cause damage.

All reliefs the coupling which can result in hose rupture.

TIGHTEN pressure sure

NEVER tire movement of the hose couplings. If ist, replace the hose immediately pressure hose or mend it with tape or any other device. A repaired

or misuse, the high pressure spray emitted from it

a fluid injection injury or other serious

fluid hoses must have strain reliefs on both

help protect the hose from kinks or bends at or close to

all fluid connections securely before each use. High

fluid can dislodge a loose coupling or allow high pres

spray to be emitted from the coupling.

use a damaged hose. Before each use, check the en

hose for cuts,

hose cannot contain the high pressure fluid.

leaks, abrasion, bulging cover

be very dangerous. If the

can

injury or property

ends! The strain

, or damage or

any of these conditions ex

. DO NOT try to recouple high

System

This

Pressure.

are rated to withstand the this pressure. DO NOT exceed the maximum working pressure of any component or accessory used

Pressure

sprayer can develop 3000 psi (210 bar)

Be sure all spray equipment and accessories used

in the system.

Maximum Working

Fluid and Solvent Compatibility

All

chemicals used

ible

with the wetted parts shown in the Technical Data

43.

Consult your chemical supplier to ensure compatibility

not use 1,1,1-trichloroethane, methylene chloride, other ha

logenated hydrocarbon solvents or fluids containing such solvents in this equipment, which contains aluminum and/or zinc parts.

Such

the

possibility of explosion, which could cause death, serious in

jury

and/or substantial property damage.

Handle

and route hoses carefully equipment. of

the pump and gas engine. Do not use fluids or solvents which

are

not compatible with

NOT

expose Graco hoses to temperatures above 180 F

or below –40 F (–40

in the sprayer must be chemically compat

use could result in a serious chemical reaction, with

. Do not pull on hoses to move

Keep hoses clear of moving parts and hot

the inner tube and cover of the hose. DO

 C).

Hose Grounding Continuity

Proper

hose grounding continuity is essential to maintaining a

grounded

fluid tag on it which specifies the maximum electrical resistance, contact

sistance

for your hose to check the resistance. If the resistance exceeds the recommended limits, replace it immediately. An ungrounded ardous.

spray system. Check the electrical resistance of your

hoses at least once a week. If your hose does not have a

the hose supplier or manufacturer for the maximum re

limits. Use a resistance meter in the appropriate range

or poorly grounded hose can make

Also read

Fire Or Explosion Hazard

your system haz

, below

on page

surfaces

(82



Static

electricity is created by the flow of fluid through the pump and hose. If every part of the spray equipment is not properly grounded, sparking may occur, and the system may become hazardous. Sparking may also occur when plugging in or unplugging a power supply cord or using a gasoline engine. Sparks can ignite fumes from solvents and the fluid being sprayed, dust particles and other flammable substances, whether you are spraying indoors or outdoors, and can cause a fire or explosion and serious injury and property damage.

If you experience any static sparking or even a slight shock while

using

Check the entire system for proper grounding. Do not use the

this equipment, ST

system again until the problem has been identified and corrected.

OP SPRA

Grounding

reduce the risk of static sparking, ground the sprayer and other spray equipment used or located in the spray area. CHECK tions all

NEVER spilled

ALWAYS

Explosion Hazard

United General Standards, Part 1910, and the Construction Standards, Part 1926 – should be consulted.

your local electrical code for

for your area and type of equipment. BE SURE to ground

of this spray equipment:

Sprayer:

true

connect a ground wire and clamp (supplied) to a

earth ground.

fill the fuel tank while the engine is running or hot. Fuel

on a hot surface can ignite and cause a fire.

pour fuel in slowly

, above, and

States Government safety standards have been adopted under the Occupational Safety and Health Act.

to avoid spilling. Also read

Fueling

FLUID

YING IMMEDIA

detailed grounding instruc

GASOLINE

on page 1

INJECTION HAZARD

TELY.

all

ENGINE HAZARD

Fire Or

IMPORTANT

Fluid hoses:

500 ft (150 m) combined hose length to ensure grounding continuity.

Spray gun:

3. erly

grounded fluid hose and sprayer

Object being sprayed:

Fluid supply container:

All

solvent pails used when flushing,

Use

only metal pails, which are conductive. Do not place the pail on a non–conductive surface, such as paper or cardboard,

To maintain grounding continuity when flushing or relieving

pressure

a grounded metal pail, then trigger the gun.

Flushing

Reduce the risk of fluid injection injury, static sparking, or

splashing of

this manual. Follow the 4, and remove the spray tip before flushing. Hold a metal part of

the gun firmly to the side of lowest

possible fluid pressure during flushing.

NEVER gine exhaust is piped outside. The exhaust contains carbon monoxide, a poisonous, odorless and invisible gas which can cause

serious illness and even death of inhaled.

use only grounded hoses with a maximumf

See

Hose Grounding Continuity, above.

obtain grounding through connection to a prop-

according to local code.

which interrupts the grounding continuity

always hold a metal part of the gun firmly to the side

according to local code.

Safety

by following the flushing procedure given on page 15

operate the engine in a closed building unless the en

Pressure Relief Procedure

a grounded metal pail and use the

These standards – particularly the

307-847 5

on page

Avertissement

pulvérisation à haute pression peut causer des blessures très graves.

Réservé exclusivement à l’usage professionnel. Observer toutes les consignes de sécurité.

Bien lire et bien comprendre tous les manuels d’instructions avant d’utiliser le matériel.

RISQUES D’INJECTION

Consignes

Cet

appareil produit un fluide à très haute pression. Le fluide pul vérisé tes

ou de ruptures peut pénétrer sou la peau ou à l’intérieur du corps putation. ou

entrant dans les yeux peut aussi entraîner des blessures gra

ves.

jamais

quelconque du corps. Ne jamais mettre le main ou les doigts sur

l’ajutage du pulvérisateur. Ne jamais la

peinture. Cet appareil que. TOUJOURS garder la protection de l’ajutage en place sure le pistolet TOUJOURS observer la Marche à Suivre Pour Détendre la

Pression donnée plus

tage une

partie de l’appareil.

JAMAIS essayer d’arrêter ou de dévier le fuites avec la main

le corps. Avant chaque utilisation, bien s’assurer que les dispositifs de sécurité

Soins médicaux

cas de pénétration de fluide sous la peau: MEDIATEMENT DES SOINS MÉDICAUX D’URGENCE. Ne pas

soigner cette blessure comme une simple coupure.

Avis

traumatisme.

cette

pour effectuer des recherches sur la toxicité. Certains revêtements

injectés directement dans le sang. Il est souhaitable de consul

ter un chirurgien esthétiques ou un chirurgien spécialisé

la reconstruction des mains.

Dispositifs de sécurité du pistolet

Avant de

sécurité du pistolet fonctionnent correctement.

ver

ni modifier une partie quelconque du pistolet; ceci risquerait d’entraîner un mauvais fonctionnement et des blessures graves.

Pour sures par projection de fluide ou celles causées par de éclaboussures vement, toujours bien observe cette marche à suivre chaque fois

que l’on arrête le pulvérisateur

Égale ou du nettoyage du système ou lors du

des ajutages.

Engager le verrou de sécurité du pistolet.

Mettre le levier d’arrêt du moteur sur ARRET (OFF).

3 Basculer l’interrupteur de commande de pression sur AR-

RET (OFF).

4 Désengager

nant une partie métallique du pistolet fermement appuyé contre libérer

générales de sécurité

par le pistolet ou le fluide sous pression provenant de fui

et entraîner des

Même

pointer le pistolet vers

pendant la pulvérisation.

du pulvérisateur

fonctionnent correctement.

médecin:

blessure immédiatement.

exotiques sont

blessures très graves, voir même une am

sans être sous pression, le fluide éclaboussant

quelqu’un ou vers une partie

N’est P

loin,

avant

, ou d’ef

AS un compresseur pneumati

fectuer un travail quelconque sur

essayer de “refouler”

de nettoyer ou d’enlever l’aju

DEMANDER

La pénétration des fluides sous la peau est

Il est important de traiter chirurgicalement

Ne pas retarder le traitement

dangereusement toxiques quand ils sont

dans

chaque utilisation, bien s’assure que

tous les dispositifs

Ne pas enle

MARCHE A SUIVRE POUR DÉTENDRE LA PRESSION

réduire les risques de blessures graves, y compris les bles

dans les yeux ou sur la peau, par des pièces en mou

le verrou de sécurité

le côte d’un seau en la pression.

, à l’occasion de la vérification,

du pistolet. T

métal, actionner le pistolet pour

changement

out en mainte

Verrou

de sécurité

A chaque fois que l’on s’arrête de pulvériser, même s’il s’agit d’un

court instant, toujours mettre le verrou de sécurité du pisto

let

sur la position, “fermée” ou “sécurité” (“safe”), pour empêcher

pistolet de fonctionner

pistolet peut se déclencher accidentellement.

. Si le verrou de sécurité n’est pas mis,

Diffuseur

dif

fuseur du pistolet sert à diviser le jet et à réduire les risques d’injection fier rification, Pour pulvérisateur. Pointer le pistolet dans un seau en métal, en le maintenant sion Si le fluide projeté remplacer

accidentelle quand l’ajutage

le fonctionnement du

détendre la pression en observant la Marche à Suivre

Détendre la Pression donnée plus loin enlever l’ajutage du

fermement contre le seau. Puis, en utilisant la pres

la plus faible possible, appuyer sur la gâchette du pistolet.

immédiatement le dif

dif

n’est pas

fuseur régulièrement. Pour cette vé

dif

fusé sous forme de jet irrégulier

n’est pas en place. Véri

fuseur.

Protection de l’ajutage

TOUJOURS pistolet de

l’ajutage attire l’attention sur les risques d’injection let contri

bue

à réduire, mai n’évite pas le risque, que les doigts ou une partie quelconque du corps ne passent accidentellement à proximité

Consignes de sécurité concernant l’ajutage du pulvérisateur

Faire remplacement des ajutages du pulvérisateur. Si l’ajutage se bouche rou

de sécurité du pistolet. T à Suivre Pour Détendre la Pression puis enlever l’ajutage du pulvérisateur NE

JAMAIS essuyer du pulvérisateur avant que la pression ne soit complètement tombée

Engager le verrou de sécurité du pistolet.

6 Ouvrir

que

Débrancher le fil de la bougie.

Si l’on soupconne que le tuyau ou l’ajutage est

maintenir la protection de l’ajutage en place sur le

du pulvérisateur pendant la

immédiate de l’ajutage du pulvérisateur

extrêmement attention à l’occasion du

pendent la pulvérisation, mettre immédiatement le ver

pour le nettoyer

ce qui s’est accumulé autour de l’ajutage

et que le verrou

la soupape de

l’on soit prêt à se servir de nouveau du pulvérisateur

de sécurité du pistolet ne soit engagé.

sécurité et la laisser ouverte jusqu’à ce

pulvérisation. La protection

nettoyage ou due

OUJOURS bien observe la Marche

complètement

bouché ou que la pression n’a pas été complètement libérée

après

avoir procédé aux opérations

lentement

protection

un raccord de bout de tuyau ou l’écrou de retenue de

de l’ajutage et libérer progressivement la pression.

ci–dessus, desserrer

Tres

1,5

23 4 6

307-8476

0139

RISQUES EN CAS DE MAUVAISE UTILISATION DU MATERIAL

Consignes

Toute accessoires comme, par exemple, la mise sous une pression excessive, chimiques usées ruptures tres blessures sérieuses, un incendie, une explosion ou d’autres

dégâts.

Toujours tements protecteur et un dispositif pour la respiration correspondant vants.

Pression

pulvérisateur peut

TRAVAIL 210 bar (3000 lb/po.@)

ments sister PAS ments

Compatibilité chimique des corps

BIEN chimiquement compatibles avec les parties mouillées indiquées soigneusement les documents et brochures du fabricant des fluides sateur.

Le fluide à haute pression circulant dans les tuyaux peut être

dangereux. En cas de

très re

ou rupture à la suite de l’usure, de dégâts utilisation, les projections de fluide haute pression qui en proviennent tion

sous la peau ou par contact, ainsi que des dégâts matériels.

générales de sécurité

utilisation anormale de l’appareil du

les modifications de pièces, l’utilisation de produits

de matières incompatibles et l’utilisation de pièces

ou abîmées peut causer des dégâts à

de pièces et entraîner une

porter une protection pour les yeux, de

aux recommandations des fabricants de

produire une

du pulvérisateur et ses accessoires sont conçus pour ré

à la pression maximum de travail de ce pulvérisateur

dépasser la pression maximum de travail d’aucun des élé

ou accessoires utilisés avec cet appareil.

S’ASSURER que tous les corps des solvants utilisés sont

dans les “Données techniques”, à page 43. T

et solvants utilisés avant de s’en servir dans ce pulvéri

fuite sur le tuyau, de fissure, déchiru

peuvent entraîner des blessures graves par pénétra

pulvérisation ou des

l’appareil ou des

injection de liquide ou d‘au

gants, des vê

fluides et sol

PRESSION MAXIMUM DE

S’assurer que tous les élé-

. NE

oujours lire

ou d’une mauvaise

Tous les tuyaux flexibles doivent avoir des ressorts spirale de protection aux 2 bouts! Les spirales de protection contribuent à

éviter la formation de pliures, de boucles ou de nœuds sur les

tuyaux

qui pourraient entraîner la rupture du tuyau à l’endroit du

raccord Serrer

fluide sous pression peut faire sauter un raccord desserré ou

produire NE

refaire le raccord d’un tuyau haute pression ni de réparer le tuyau

réparé

Manipuler leur pas

bles exposer

(180_F)

Continuité de la mise à la terre des tuyaux

Une tielle tion. à te pas d’étiquette qui précise

prenez contact avec le fournisseur de tuyaux ou la fabricant pour de

fiez la résistance. Si celle–ci dépasse les limites recommandées, à

des risques pour votre système. Lisez aussi LES RISQUES D’INCENDIE OU D’EXPLOSION.

ou à son voisinage.

fermement tous les raccords avant chaque utilisation. Le

un jet à haute pression s’échappant par le raccord.

JAMAIS utiliser un tuyau endommagé. NE P

avec du ruban adhésif

ne peut pas résister au fluide sous pression.

les tuyaux avec precaution

chemin. Ne pas déplacer le fluide en tirant sur le tuyau. Ne

utiliser de fluides ou de solvants que ne sont pas compati

avec l’enveloppe intérieur ou extérieure de tuyau. NE P

le tuyau à fluides des températures

ou inférieures à –40_C (–40

bonne continuité de la mise à la terre des tuyaux est

pour maintenir la mise à la terre de l’ensemble de vaporisa

Vérifiez la résistance électrique de vos tuyaux à fluides et

air

, au moines

avoir les limites de résistance maximum. Utilisez un mètre

résistance de la gamme appropriée pour votre tuyau et véri

remplacez le tuyau immédiatement. Un tuyau sans mise

la terre ou avec une mise à la terre incorrecte peut entraîner

une fois par semaine. Si votre tuyau ne compor

ou par tout autre moyen. Un tuyau

et choisir soigneusement

supérieures à 82

_F).

résistance électrique maximum,

AS essayer de

essen

RISQUES D’INCENDIE OU D’EXPLOSION

l’électricité statique est produite par le passage du fluide à

grande

vitesse dans la pompe et dans les tuyaux. Si toutes les pièces de l’appareil de pulvérisation ne sont pas convenablement

reliées ou à la masse

produire et l’appareil risques d’être dangereux. Des étincel les peuvent Également se produire à l’occasion du branchement

ou du débranchement du cordon d’alimentation

lisation

d’un moteur à essence. Les

pour

allumer les vapeurs de solvants et le

fines

particules de poussière ainsi que d’autres substances in flammables, elles peuvent causer un incendie ou une explosion, ainsi que des

blessures graves et des dégâts matériels.

S’il

se produit des étincelles d’électricité statique, ou si vous res sentez PULVERISATION. me

soit identifié et corrigé.

Mise à la terre ou à la masse

Pour statique, trouvant dans la zone de pulvérisation doivent être reliés à la terre mise CONSULTER les.

S’ASSURER que tous le équipements de pulvérisation sui

vants 1

Pulvérisateur:

une bonne terre.

quand on pulvérisé à l’intérieur ou à l’extérieur

la moindre décharge, ARRETEZ IMMEDIA

Vérifiez que le système avant que le problè

réduire les risques de production d’étincelles d’électricité

le pulvérisateur et tous les équipement utilisés ou

ou à la masse. à la terre dans la région et le type particulier d’équipement,

le code

sont bien reliés à la terre:

Relier le file de masses et le collier (fourni) à

ou à la terre, des étincelles peuvent

étincelles sont suf

fluide pulvérisé, les

Pour connaître le détail des instructions de

ou les réglementations électriques loca

ou de l’uti

fisantes

, et

TEMENT LA

2 Pistolet:

tuyau flexible et à une pulvérisateur déjà convenablement reliés

Tuyaux

terre, et ayant une longueur maximum combinée de 150 m (500 pieds).

du circuit de mis à la terre des tuyaux”.

Récipient

tations

Objets,

ver

Tous

code ou les réglementations locales.

seaux

le pier ou du carton car cela interromprait la continuité de la mise

Pour conserver la continuité de la mise à la terre quand on

Réaliser la mise à la terre en le raccordant à une

à la terre.

flexibles:

n’utiliser que des tuyaux comportant

Se reporter également au paragraphe,

locales.

matériel ou surfaces recevant

le code ou les réglementations locales.

le seaux de solvant

Afin d’assurer la continuité

d’alimentation:

observer le code ou les réglemen

utilisés pour le rinçage: observer le

une mise à la terre

la pulvérisation:

N’utiliser que des

métallique

seau sur une surface non conductrice comme sur du pa

à la terre.

conducteurs de l’électricité. Ne pas mettre

rincé le matériel ou quand on libère la pression,

maintenir une partie métallique du pistolet fermement appuyée

contre le côté d’un seau

détente

Mesures de Sécurité concernant le Rinçage

Pour réduire les risques de blessures par pénétration de la

peau et les risques dûs aux étincelles d’électricité statique ou aux donnée

du pistolet.

éclaboussures, observe la marche

à la page 15 de ce manuel.

métal

puis appuyer sur la

à suivre pour le rinçage

de la mise à la

“Continuité

obser

toujours

MESURES DE SECURITE CONCERNANT LES TUYAUX FLEXIBLES

JAMAIS remplir le réservoir de carburant

tourne

ou quand face chaude peut s’enflammer et causer un incendie. TOUJOURS

Lire RISQUES D’INCENDIE OU D’EXPLOSION.

verse le carburant

il est chaud. Le carburant renversé sur une sur

lentement pour éviter d’en renverser

quand le moteur

JAMAIS faire tourner un moteur dans un bâtiment fermé à

moins

que les gaz d’échappement ne soient dirigés au dehors.

Les

gaz d’échappement contiennent de l’oxyde de carbone,

gaz

toxique, inodore et invisible qui peut entraîner des malaises

graves

ou même la mort se l’on le respiré.

 

ADVERTENCIA

ROCIADO a ALTA PRESIÓN PUEDE CAUSAR GRA

SOLO P

ARA USO PROFESIONAL. RESPETE LOS A

VISOS DE ADVERTENCIA.

Lea y entienda todo el manual de instrucciónes antes de manejar el equipo.

PELIGRO DE INYECCION DE FLUIDO

VES LESIONES.

Seguridad

Este

equipo general un fluido a una presión muy alta. El rociado

la pistola, los escapes de fluido o roturas de los componen

tes

pueden inyectar fluido en la piel y el cuerpo y causar lesio

nes

extremadamente graves, de amputación. T ojos

puede causar graves daños.

NUNCA po.

NUNCA colocar la mano o los dedos encima de la boquilla. NUNCA tema

SIEMPRE mientras

SIEMPRE dado más abajo, servicio

NUNCA cuerpo.

Asegurar funcionando

Tratamiento

Si pareciera que un poco de fluido penetró la piel, conseguir

TRATAMIENTO MEDICO DE URGENCIA DE INMEDIATO. NO

TRATAR LA HERIDA COMO UN SIMPLE CORTE.

al médico

Aviso

causa una lesión traumática.

gicamente

tratamiento para investigar

de sumar importancia en algunas pinturas exóticas cuando se

inyectan directamente al torrente sanguíneo. Sirá conve

niente consultar a un especialista en cirugía plástica o reconstructiva

general

ambién, el

apuntar la pistola tratar de “hacer retornar la pintura”; este NO es un sis

de rociado de aire.

tener

colocado el protector de la boquilla en la pistola

se está pulverizando.

seguir el procedimiento de descarga de presión,

a cualquier del sistema.

tratar de parar o desviar los escapes

que todos los aparatos de seguridad del equipo están

antes

bien antes de cada uso.

incluyendo a veces la necesidad

fluido

inyectado o salpicado en los

hacia alguien o alguna parte del cuer

de limpiar o sacar la boquilla o de dar

con la mano o el

médico

exactamente cua fluido fue.

al médico:

Si se llega a inyectar este fluido en la piel

la lesión a la

de las manos.

Es importante tratar quirúr

brevedad posible.

toxicidad. La toxicidad es algo

No demorar el

Decir

Aparatos

Asegurar

funcionando

guna pieza de la pistola pues podría causar el malfuncionamiento

Pestillo

Cada

momento, siempre colocar el pestillo de seguridad en la posición

puede llevar al disparo imprevisto de la pistola.

Difusor

difusor de la pistola dispersa el chorro pulverizado y reduce

riesgo visar con regularidad el funcionamiento del difusor. Seguir el procedimiento pués sacar la boquilla. Apuntar la pistola a un balde metálico, sosteniéndola bien firme contra él. Utilizando la presión más bajo

perso Protector

SIEMPRE mientras contra la

colocación accidental de los dedos o cualquier otra parte del cuerpo

Seguridad

Tener ra

a obstruirse mientras está pulverizando, enganchar el

llo

de la de descarga de presión y después sacar la boquilla para limpiarla

NUNCA limpiar la acumulación de pintura alrededor de la boquilla y

el pestillo esté enganchado.

de seguridad de la pistola pulverizadora

que todos los aparatos protectores de la pistola están

bien antes de cada uso. No sacar ni modificar nin

la misma con las consiguientes lesiones personales.

de seguridad

vez que se deje de pulverizar

“cerrada”, lo que deja la pistola inoperante. El no hacerlo

de inyección cuando no está instalada la boquilla. Re

de descarga de presión, dado más abajo, y des

posible, disparar la pistola. Si el fluido emitido

en un

chorro irregular

de la boquilla

tener

el protector de la boquilla colocado en la pistola

se está pulverizando.

el peligro de inyección

cerca de la boquilla.

, reemplazar de inmediato el difusor

, aunque sea por un breve

Este protector llama la atención

y ayuda a reducir

de la boquilla pulverizadora

mucho cuidado al limpiar o cambiar las

pistola de inmediato. SIEMPRE seguir el procedimiento

antes de que se haya descargado por completo la presión

boquillas. Si llega

no sale dis

, pero no evita,

pesti

PROCEDIMIENTO

Para

reducir el cluyendo la inyección de piel, o lesiones causadas por piezas en movimiento, siempre seguir

este procedimiento al apagar la máquina pulverizadora,

revisar 1 Enganchar 2

Mover el interruptor de parada del motor a OFF Mover el interruptor de control de presión a OFF

3 4 Desenganchar

ner

una parte metálica de la pistola firmemente contra el de un balde de metal y activar la pistola para descargar la presión.

riesgo de sufrir graves lesiones corporales, in

, ajustar o limpiar el sistema, o al cambiar las boquillas.

el pestillo de seguridad de la pistola.

fluidos, salpicaduras en los ojos o la

el pestillo de seguridad de la pistola.

1,5

23 4 6



DE DESCARGA DE

5 Volver

6 Abrir la válvula de alivio de presión y dejarla abierta hasta

que

se esté nuevamente listo para pulverizar

Desconectar el cable de la bujía.

Mante

lado

Si se sospecha que la boquilla o la manguera esté completamente obstruida, o que no se ha descargado por completo la presión después de haber seguido el procedimiento anterior,

aflojar

MUY LENTAMENTE un adaptador de extremo de la manguera o la tuerca de renención del protector de lay punta y

descargar gradualmente la presión.

PRESION

a enganchar el pestillo de seguridad de la pistola.

0139

PELIGRO POR MAL USO DEL EQUIPO

Seguridad

Cualquier como sobre presurización, modificación de piezas, teriales y productos químicos incompatibles, o utilización de piezas dañadas o desgastadas, puede hacen que se rompan y

causen la inyección de fluido u otras lesiones corporales

ves,

incendio, explosión o daños a la propiedad.

Siempre piradero, solvente.

general

mal uso del equipo pulverizador o los accesorios, tal

usar gafas, guantes, vestimentas protectoras

tal como recomiendan los fabricantes del fluido y del

uso de ma

gra

y un res

SEGURIDAD EN EL USO DE LAS MANGUERAS

El fluido que escapa a alta presión por las mangueras puede ser

muy peligroso. Si en la manguera se desarrola un escape,

una

rotura o rajadura debido a cualquier tipo de desgaste, daño o maltrato, el chorro a alta presión emitido por allí puede una lesión por inyección u otras lesiones corporales graves o daños

a la propiedad.

¡Todas

las mangueras para fluidos tienen que tener guardas de resorte en ambos extremos! Estas protegen las mangueras contra dobleces o retorceduras en los acoplamientos o cerca de

ellos, los que podrían traducirse en roturas de la manguera.

Antes de usarlas, APRET El fluido a lata presión puede desalojar un acoplamiento suelto o

dejar que pro él escape un chorro a alta presión.

NUNCA la da, o acoplamientos sueltos o dañados. Si llegara a encontrar se cualquiera de estas condiciones, reemplazar de inmediato la sión o enmendarla con cinta adhesiva u otro material similar. Una alta

usar una manguera que está dañada. Siempre revisar

en busca de cortaduras, escapes, abrasión, cubierta

manguera. NO intentar reacoplar una manguera de alta pre

manguera que ha sido remendada no aguante

presión.

AR bien firmes

todas las conexiones.

causar

abulta

el fluido al

Presión

Esta

PRESION

po pulverizador y sus accesorios tienen la capacidad para aguantar

accesorio de este sistema.

Compatibilidad de fluido

Siempre te

Manejar y pasar cuidadosamente las mangueras. No tirar de las tes la

82) C

Continuidad

del sistema

pulverizadora puede desarrollar 210 barías (3000 psi) de

TRABAJO MAXIMA.

la presión máxima de trabajo

leer las instrucciones del fabricante del fluido y solven

antes de usarlos en esta pulverizadora en la página 43.

mangueras para mover el equipo. No usar fluidos o solven que sean

manguera. NO exponer las mangueras a temperaturas sobre

incompatibles con el tubo interno y la cubierta de

(180_F) o bajo -40

_C (-40_

Asegurar que todo el equi

de ningún componente

F).

del circuito de puesta a tierra de la

manguera

La continuidad del circuito de puesta a tierra apropiado es esencial dor las mana. Si la manguera no tiene una etiqueta en la cual se espe cifica la resistencia eléctrica máximum, ponerse en contacto con ción

cia

cede los lites recomendados, reemplazarla de inmediato. Es

muy arriesgado tener una manguera sin puesta a tierra o con la

mación sobre RIESGO DE INCENDIO O EXPLOSION, más arriba.

para mantener conectado a tierra el sistema pulveriza

. Es indispensable revisar la resistencia eléctrica máxima de

mangueras de aire y de fluido por lo menos una vez

el proveedor o

sobre los límites

en la gama apropiada para

puesta a tierra en malas condiciones. Leer también la infor

fabricante de la manguera para la informa

de resistencia. Usar un metro de resisten

comprobar la resistencia; si ex

a la se

PELIGRO DE INCENDIO O EXPLOSION

flujo a alta velocidad del fluido al pasar por la bomba y man

guera

crea electricidad estática. Si todas las partes del pulverizador no tienen buena tierra, pueden ocurrir chispas, convirtiéndo al sistema en algo peligroso. También, pueden producirse co

o al usar un motor de gasolina. Estas chispas pueden infla mar do, partículas de polvo y otras sustancias inflamables, sea al aire cendio

ocurre una chispa de electricidad estática o incluso un ligero choque RIZAR DE INMEDIATO. Revisar todo el sistema en busca de una identificado

Puesta

Para pulverizadora se

encuentre en el lugar que se va a rociar digo eléctrico de la localidad para las instrucciones sobre las conexiones GURAR

Pulverizadora:

(suministrada)

chispas al enchufar o desenchufar el cordón eléctri

los vapores de los solventes y el chorro de fluido pulveriza

libre o bajo techo, lo que podría causar una explosión o in

y graves lesiones corporales y daños a la propiedad.

eléctrico mientras se usa el equipo, DEJAR DE PUL

tierra apropiado. No usar de nuevo el sistema hasta haber

y solucionado el problema.

a tierra

reducir el riesgo de chispas estáticas, conectar a tierra la

y todo el otro equipo de pulverizar que se use o

a tierra exigidas para la zona y tipo de equipo. ASE

de conectar a tierra todo este equipo pulverizador:

Conectar el alambre de tierra a una buena conexión a tierra.

. CONSULTAR el

y la abrazadera

equipo

VE-

có

Mangueras para fluidos:

puesta a tierra de una longitud combinada de 150 m (500 pies), para asegurar buena continuidad a tierra. Referirse

también

Pistola:

Suministrar un recipiente: solamente

car cartón, que interrumpe la continuidad a tierra.

Objeto

local.

Todos los baldes de solvente

conformidad con el código local.

Para mantener la continuidad a tierra durante el lavado o descarga

la pués

Seguridad durante el lavado

Para

piel, o que ocurra una descarga de electricidad estática, pre

seguir las INSTRUCCIONES P

página 15. Seguir el procedimiento de descarga de presión

baja

al párrafo sobre continuidad a tierra de la manguera.

hacer la puesta a

de fluido y pulverizadora bien conectadas a tierra.

baldes de metal,

el balde en una superficie no conductiva, como papel o

que se está rociando:

pistola bien firme contra el costado

reducir el riesgo

página 8, y quitar la

posible de fluido durante el lavado.

presión,

apretar el gatillo.

usar solamente mangueras con

tierra conectándola a una mangue

de acuerdo al código local. Usar

que sean conductivos. No colo

de conformidad con el código

usados durante

siempre apoyar una parte metálica de

de que se inyecte o salpique fluido en la

ARA EL LAVADO, dadas

boquilla de metal

el lavado, de

balde de metal

y usar le presión más

, des

siem

PRECAUCIONES PARA LOS MOTORES DE GASOLINA

NUNCA funcionando o caliente. El combustible derramado en una superficie caliente puede encenderse y provocar un incendio. SIEMPRE verter el combustible lentamente para evitar derra-

mes. Leer PELIGRO DE INCENDIO O EXPLOSION.

llenar el tanque de combustible mientras el motor está

NUNCA caminar escape olor so

hacer funcionar el motor en un edificio cerrado sin en– los gases de escape hacia el aire libre. Los gases

contienen monóxido de carbono, un

e invisible que podría causar enfermedades graves, inclu

la muerte, al inhalarse.

gas venenoso, sin

307-847 9

Setup

1. Connect hose and gun. a. Remove

the plastic cap plug from

(Refer to Fig. 2.)

the filter outlet

nipple (57) and screw the 50 ft. (15.2 m) main

hose (202) onto the nipple.

fluid

b. Connect the whip end hose (203) between the

main

c. DO

the

fluid hose and

NOT use thread sealant, and DO NOT install

spray tip yet!

the gun (204) inlet adapter

WARNING

If you are supplying your own hoses and spray gun, be

sure the hoses are electrically conductive, that

gun

has a tip guard, and that each part is

least

3000 psi (210 bar) Maximum Working Pressure

This

is to reduce the risk

of serious injury caused by

rated for at

static sparking, fluid injection or over-pressurization and

rupture of the hose or gun.

2. Two

gun hookup.

(Refer to Fig. 2.) Remove the cap (56) from the secondary hose outlet and attach an accessory

hose and gun to the 1/4 npsm(m)

nipple.

CAUTION

To avoid damaging the pressure control, which may result in poor equipment performance and component

damage, follow these precautions.

1. Always use nylon spray hose at least 50 ft. (15.2 m)

long.

the

KEY

53 Pressure 56

Secondary hose cap

Outlet nipple

Pail hanger

202

Main hose

203

Whip end hose

204

“Contractor” gun with RAC IV

Dripless tip guard and 517 size SwitchT

416 Wetcup

drain valve

416

Never use a wire braid hose; it is too rigid to act as a pulsation dampener

3. Never

4. Always

3. Fill ing Liquid

4. Check

install any shutof

(51)

and the main hose (202). See Fig. 2.

use the

operation.

Never plug this outlet.

packing nut/wetcup.

nut/wetcup (416) 1/3 full with

(TSL), supplied.

the engine oil level.

main filter outlet (57) for one gun

f device between the filter

(See Fig. 2.) Fill the pack

Graco Throat Seal

Refer to the Honda en gine manual, supplied. This is a summary of the information: Remove one of the oil fill plugs; the oil should

be almost overflowing. See Fig. 3. Add oil

necessary. Recommended lubrication oil: Use a high–quality,

detergent oil, SAE 10W–40, classified “FOR SERVICE

SE or SF”, for regular use and for breaking–in

new engine.

204

202

Fig. 2

204

0140

307-84710

Setup

5. Be sure your system is properly grounded be-

fore

operating it.

tion,

FIRE OR EXPLOSION HAZARD

6. Fill the gas tank.

7. Flush

8. Prepare the paint according to the manufacturer’s

9. Keep the sprayer upright and level during opera-

the pump

was

left in the pump to protect it from rust.

a. Before

b. Before using oil–base paint, flush with mineral

c. See

recommendations. a. Remove

b. c. Strain the paint through a fine nylon mesh bag

tion and whenever it is being moved. See the last

CAUTION

using water–base paint,

spirits, followed by soapy water, and then flush

al with

clean water

only

spirits,

Flushing

dure.

Stir the paint to mix pigments.

(available ticles that could clog the filter or spray tip. This is

probably the

ble–free

on page 12.

Read and follow the warning sec

, on page 5.

See the

to remove the lightweight oil which

on page 15 for the flushing proce

any skin that may have formed.

at most paint dealers) to remove par

most important step toward trou

spraying.

Fueling

section, below

flush with miner

Fig. 3

0015

0141

Fueling

WARNING

Gasoline is extremely flammable and explosive under

certain conditions. Always shut of Refuel in a well–ventilated area. Do not smoke or allow flames or sparks in the area

where

the engine is refueled or where

stored. Do not overfill the tank. Make sure the gas fill cap is

securely closed after refueling. Be

careful not to spill fuel when fueling. Fuel vapor spilled fuel can ignite. If any fuel is spilled, make sure the

area is dry before starting the engine.

1. Fuel specifications. Use automotive gasoline with a pump octane number [(R + M)/2] of 86 or higher, or a research octane number of 91 or higher. Unleaded fuel minimizes combustion chamber deposits.

f the engine before refueling.

the gasoline is

2. Gasolines containing alcohol (gasohol). Do not use

gasohol which contains methanol, if the gasohol

does

not contain cosolvents and corrosion inhibitors

for

methanol. Even if it does contain such do not use the gasohol if it contains more than 5% methanol.

NOTE: The HONDA engine warranty does not cover damage cohol. tion.

3. General. Do not use oil and gasoline mixtures or

4. Tank

5. Shut off the engine before refueling.

6. After refueling, tighten the fuel tank cap firmly.

resulting from the use of gasolines containing al

See the HONDA engine manual for more informa

contaminated gasoline. Avoid getting dirt, dust or

in the fuel tank.

water

Capacity. 0.95 gallons (3.6 liter). Always leave

least 1/2 in. at the top of the tank for expansion.

additives,

307-847 11

Startup

Before you start the sprayer

1. See Flushing flush

the sprayer

Be sure the gas tank is full.

3. Check the engine oil level.

NOTE: The if it is low on oil. If you try to start it again without adding more oil, a red light near the engine on/off switch glows as

you pull the starter rope.

4. Be

sure the spark plug cable (G) is firmly pushed

onto the plug.

on page 15 to determine if you should

engine stops automatically

, or will not start,

Startup

NOTE:

1. When

2. If a secondary hose and gun is not installed, be

3. Place the suction tube into the paint, water or

4. Open the black fuel shutoff lever (H) by pushing

Refer to Fig. 4 as you start the sprayer

starting a sprayer that IS

move

the spray tip.

the cap (56) is securely plugging the secondary

sure outlet

fitting.

solvent container, depending on whether you are flushing

or are ready to spray

in the direction of the arrow

NOT PRIMED,

CAUTION

Never try to start the engine unless fluid pressure is relieved and the pressure control switch (A) is OFF. Trying

to start the engine when it is pressurized could

damage

the recoil system.

f. Open

7. Disengage the trigger safety latch (N).

8. To start the pump: a. b. T c. Turn

d. Close

e. Release the trigger. Engage the trigger safety

9. If

you have not primed the sprayer with paint

move the trigger safety latch. Trigger the gun into the water/solvent pail just until paint appears. Release the trigger and engage the trigger safety latch. Repeat for

the second gun if two guns are used.

the choke as soon as the engine starts, ex cept in cold weather. In cold weather, leave the choke

closed for 10 to 30

it to keep the engine running.

ing

Open the pressure drain valve (53).

urn the pressure control switch (A) to ON.

the pressure control knob (B) about 1/4 turn from minimum pressure. Run the pump until is flowing smoothly from the pressure drain valve,

indicating the pump is fully primed.

the pressure drain valve (53). Hold a metal part of the gun firmly against a grounded metal pail

and squeeze the trigger until

the

gun.

latch (N).

the suction tube

to the paint container

seconds before open

fluid flows from

WARNING

reduce the risk of serious injury from fluid injection, NEVER operate the spray gun with the tip guard removed.

10. Install the spray tip in the gun. See the separate instruction manual, 307–848, supplied.

tip

fluid

yet,

. Release

5. Turn the pressure control switch (A) to OFF.

6. To start the engine: a. Turn

b. Slide the metal throttle lever (K) away from the

c. If

d. T

the pressure adjusting knob (B) fully coun

terclockwise

fuel

tank to maximum position (fully left).

the engine is cold, close the

the

gray lever (J).

the engine is warm, close the

the

gray lever only half way or not at all.

urn the engine switch (L) to ON.

to the lowest pressure setting.

choke by moving

WARNING

rope which recoils too quickly may hit someone and

cause

serious injury

assembly.

e. Hold

the frame of the sprayer with one hand

pull

the starter rope rapidly holding turn

the rope until the engine starts.

307-84712

. The rope

the rope as you let it return.

could also jam in recoil

and firmly

and

. Continue

Pull and re

11. Adjust lease test paper to check the spray pattern and atomization. Turn the pressure adjusting knob (B) until you get setting pattern.

the engine speed and pump pressure.

the trigger safety latch (N). T

a good pattern. Then slowly lower the throttle (K)

as far as you

can without changing the spray

rigger the gun onto

CAUTION

Always lowest needed throttle setting, to increase the life of the sprayer. Higher settings cause excessive clutch cycling

use the lowest needed fluid pressure and

and premature tip and pump wear

CAUTION

Close the black fuel shutoff lever (H) whenever you are transporting the sprayer to prevent fuel from flooding

Keep and from leaking into the combustion chamber, which makes

the engine.

the sprayer upright

when transporting it. This prevents crankcase oil

startup very dif

and level when operating it

ficult.

the

202

0138

0015

0016

0136

KEY

A Pressure

switch

Pressure adjusting knob

Air cleaner

Fuel T E Muffler F Engine G

Spark plug cable H

Fuel shutof J Choke K Throttle L

Engine ON/OFF switch M

Engine oil light NT

(shown engaged) 4 Clutch 28

Displacement pump 47

Grounding wire and clamp 51

Fluid filter 53

Pressure drain valve 56 Secondary 202 Main 203

Whip end hose 204 “Contractor”

IV Dripless tip guard and

517 size SwitchT

Control ON/OFF

ank

f lever

rigger safety latch

hose outlet cap

hose

gun with RAC

Fig. 4

203

204

0137

307-847 13

Maintenance

WARNING

reduce the risk of

jection

or splashing in the eyes or on the skin, or injury from moving parts, always follow the Pressure Re- lief Procedure Warning, below, before checking, adjusting,

connect

DAILY: Check DAILY: Check AFTER THE FIRST 20 HOURS OF OPERA

Drain the oil and refill with clean oil.

WEEKLY:

the

element. ing in an unusually dusty environment, check the filter daily

Replacement HONDA

cleaning or

the spark plug!

Remove the cover of the air Replace the element, if necessary

and replace it, if necessary

elements can be purchased from your

dealer

serious injury

shutting down the sprayer

the engine oil level and and fill the gas tank.

, including fluid in

Dis-

fill as necessary

TION

filter and clean

. If operat

local

WARNING

Pressure Relief Procedure

reduce the

tion,

splashing fluid or solvent in the eyes or on the skin, or injury from moving parts or electric shock, always fol low this procedure whenever you shut off the sprayer, when checking or servicing any part of the spray system, when installing, cleaning or changing spray tips, and

whenever you stop spraying.

risk of serious injury

, including fluid injec

CAUTION

For

detailed engine maintenance and specifications,

refer

to the separate engine manual, supplied.

WEEKLY: Check the level of the TSL in the displacement pump packing nut. Fill the nut, if necessary. Keep TSL

in the nut to help lubricate the pump packings.

AFTER EACH 100 HOURS OF OPERA

Change the oil.

SPARK

plug. Use a spark plug wrench when installing and removing the

4. Disengage

6. Open the pressure drain valve. Leave the valve

PLUG:

Gap the plug to 0.025 to 0.030 in. (0.7 to 0.8

plug.

the gun firmly to the side of a grounded metal pail,

and

trigger the gun to relieve pressure.

Engage the trigger safety latch.

open

until you are ready to spray again.

Disconnect the spark plug cable.

Use only an (NGK)

the trigger safety latch. Hold

TION:

BP6ES or BPR6ES

mm).

a metal part

Engage the trigger safety latch.

2. T

urn the engine ON/OFF switch to OFF

3. T

urn the pressure control switch to OFF

1,5 2 3

If you suspect that the spray tip or hose is completely clogged,

ter following the steps above,

the tip guard retaining nut or hose end coupling to relieve pressure gradually, then loosen completely. Now clear

or that pressure has not been fully relieved af

VERY SLOWLY loosen

the tip or hose.

0139

307-84714

Flushing

When to Flush

1. New Sprayer. This unit was factory tested in lightweight

oil, which was left in to protect the pump.

Before using water–base paint,

flush with mineral spirits, followed by a soapy water flush, and then a clean

water flush.

Before using oil–base paint,

flush with mineral spir-

its.

2. Changing Colors. as mineral spirits or water

such

3. Changing from water–base to oil–base paint.

with

warm, soapy water, then mineral spirits.

Flush with a compatible solvent

Flush

4. Changing from oil–base to water–base paint. Flush

with

mineral spirits, followed by warm, soapy water

and then a clean water flush.

CAUTION

NEVER leave water in the sprayer if there is the slightest chance it could freeze. Push the water out with

mineral trol tube prevents the sprayer from being started, and causes

spirits. W

ater frozen in the pressure con

serious damage to the pressure control.

WARNING

To reduce the risk of static sparking and splashing when

flushing, always remove the spray tip from the

gun,

and hold a metal part of the gun firmly to the

of,

and aimed into, a grounded metal pail .

Maintain



metal-to-metal contact when flushing



6. Follow Startup until clean solvent comes from the nozzle. Release the

trigger and engage the trigger safety latch.

NOTE: For

two guns, release the trigger the second gun and trigger that gun until clean solvent comes from the nozzle. Flush the first gun and then the second

gun at least one more time.

on page 12. Keep the gun triggered

safety latch on

side

firm

5. Storage.

Water

base paint:

its and leave

flush with water

the

pump, hose and gun filled with min

, then mineral spir

eral spirits. Shut off the sprayer, remove the spark plug

cable, and open the pressure drain

lieve

pressure. Leave the drain valve open.

Oil

base paint:

flush with mineral spirits and leave

valve to re

pump, hose and gun filled with mineral spirits. Shut off the sprayer, remove the spark plug cable, and open the pressure drain valve to relieve pressure. Leave

the drain valve open.

Startup after storage.

Before using water–base paint

spirits

with soapy water

, and then with clean water

When using oil–based paint,

spirits

with the paint to be sprayed.

, flush out mineral

flush out the mineral

How to Flush

NOTE: “Solvent”

Relieve pressure. See page 14.

refers to water or oil-based solvent.

the

7. Check all fluid connections for leaks. Relieve pres-

sure before tightening any connections. Start the

sprayer.

8. Remove the suction tube from the solvent pail. Dis-

Recheck the connections for leaks.

engage the trigger safety latch. Trigger the gun to

force

solvent from the hose. Do not let the pump run

dry

for more than 30 seconds, to avoid damaging

pump

packings. Relieve pressure.

9. Remove

the strainer

, suction tube and suction and clean them separately to be sure all paint sediment is removed. Dried paint can build up in these parts

and later cause performance problems.

10. Unscrew the filter bowl and reinstall the clean screen.

Reinstall the bowl, hand tight only

11. Follow Storage or Changing Colors, to the left. Relieve

pressure.

the

hose

2. Remove the filter bowl (R) and screen (S); see instruction

manual 307–273, supplied. Install the bowl and support (T), without the screen, to flush. Clean the

screen separately

Close the pressure drain valve (53).

Put the suction tube in a grounded pail of solvent.

Remove the spray tip from the gun(s).

. See Fig. 5.

Fig. 5

014

 

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Graco GM 5000, 220-886, 231-052, 222-488, 231-085 Instructions And Parts List

Specifications and Main Features

Frequently Asked Questions

User Manual