Instructions
InvisiPac®
InvisiPac® InvisiPac®
Hot
Hot Hot
For
For For
Not
Not Not
See page 6 for models, approval
information and working pressure
ratings.
Melt
Melt Melt
dispensing
dispensing dispensing
approved
approved approved
Important
Important Important
Readallwarningsandinstructionsinthismanualandinrelated
manuals.Savetheseinstructions.
GM100
GM100 GM100
Applicator
Applicator Applicator
hot
melt
hot hot
for
use
for for
use use
Safety
Safety Safety
adhesive.
melt melt
adhesive. adhesive.
explosive
in ininexplosive explosive
Instructions
Instructions Instructions
Plug
Plug Plug
Free™
- --Free™ Free™
334627D
EN
For
professional
For For
professional professional
atmospheres
atmospheres atmospheres
use
only.
use use
only. only.
or
hazardous
or or
hazardous hazardous
locations.
locations. locations.
PROVENQUALITY.LEADINGTECHNOLOGY.
Contents
Contents Contents
Warnings...........................................................3
Models...............................................................6
WorkingPressure........................................6
ModelApprovals..........................................6
ComponentIdentication.....................................7
Overview............................................................8
Grounding..........................................................8
Installation..........................................................9
Mounting.....................................................9
ConnectHeatedHose..................................9
RecommendedAirSetup..............................9
ConnectSolenoidValve...............................10
ConnectTriggeringDevice...........................10
BeforeUsingEquipment...............................10
Flush...........................................................11
InstallNozzle...............................................11
SelectRTD..................................................11
Operation...........................................................12
PressureReliefProcedure............................12
Maintenance......................................................13
ReplaceInletFilter.......................................13
FilterMaintenanceGuidelines.......................13
Troubleshooting..................................................14
CheckModule..............................................17
CheckNozzleandModule............................17
CheckHeater..............................................18
CheckRTD..................................................19
CheckThermalCutoff..................................19
Repair................................................................20
RequiredTools............................................20
BeforeBeginningRepair...............................20
ReplaceHeaterCartridge.............................20
ReplaceRTD...............................................21
ReplaceThermalCutoff................................21
ReplaceCordset..........................................23
ReplaceSolenoidValve...............................24
ReplaceModule...........................................24
ReplaceApplicator.......................................24
Notes................................................................25
Parts..................................................................26
SolenoidValveKits.............................................36
KitsandAccessories...........................................37
Dimensions........................................................40
TechnicalData...................................................45
GracoExtendedWarranty...................................46
2
334627D
Warnings
Warnings Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-specic
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-specichazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING
WARNING WARNING
BURN
BURN BURN
Equipmentsurfacesanduidthatisheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhotuidorequipment.
ELECTRIC
ELECTRIC ELECTRIC
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
HAZARD
HAZARD HAZARD
SHOCK
SHOCK SHOCK
HAZARD
HAZARD HAZARD
Warnings
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingorinstallingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaqualiedelectricianandcomplywithalllocalcodes
andregulations.
SKIN
INJECTION
SKIN SKIN
INJECTION INJECTION
High-pressureuidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierce
skin.Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
immediate
immediate immediate
•Donotpointdispensingdeviceatanyoneoratanypartofthebody.
•Donotputyourhandovertheuidoutlet.
•Donotstopordeectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
checking,orservicingequipment.
•Tightenalluidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
surgical
surgical surgical
HAZARD
HAZARD HAZARD
treatment.
treatment. treatment.
Pressure
Relief
Procedure
Relief Relief
Procedure Procedure
whenyoustopdispensingandbeforecleaning,
Get
334627D 3
Warnings
WARNING
WARNING WARNING
FIRE
AND
FIRE FIRE
Flammablefumes,suchassolventandpaintfumes,inwork work
preventreandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhenammable
fumesarepresent.
•Groundallequipmentintheworkarea.SeeGrounding Grounding
•Useonlygroundedhoses.
•Holdapplicatorrmlytosideofgroundedpailwhentriggeringintopail.Donotusepail
linersunlesstheyareantistaticorconductive.
Stop
•Stop Stop
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworkingreextinguisherintheworkarea.
EQUIPMENT
EQUIPMENT EQUIPMENT
EXPLOSION
AND AND
EXPLOSION EXPLOSION
operation
operation operation
immediately
immediately immediately
MISUSE
MISUSE MISUSE
HAZARD
HAZARD HAZARD
work
area
area area
canigniteorexplode.Tohelp
Grounding
ifstaticsparkingoccursoryoufeelashock. ..Donotuse
HAZARD
HAZARD HAZARD
instructions.
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorundertheinuenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
•Useuidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData
inallequipmentmanuals.Readuidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodicationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtrafcareas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
TOXIC
TOXIC TOXIC
Toxicuidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaled,orswallowed.
FLUID
FLUID FLUID
OR
FUMES
OR OR
FUMES FUMES
Technical
HAZARD
HAZARD HAZARD
Data
Data Data
Pressure
inallequipmentmanuals.
Relief
Relief Relief
Procedure
Procedure Procedure
whenequipmentisnotinuse.
•ReadMSDSstoknowthespecichazardsoftheuidsyouareusing.
•Storehazardousuidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
4
334627D
WARNING
WARNING WARNING
PERSONAL
PERSONAL PERSONAL
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective
equipmentincludesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbytheuidandsolvent
manufacturer.
PROTECTIVE
PROTECTIVE PROTECTIVE
EQUIPMENT
EQUIPMENT EQUIPMENT
Warnings
334627D 5
Models
Models
Models Models
Allmodelsusea240Vheater.
Low
Prole
Low Low
Prole Prole
Dual
- --Dual Dual
ApplicatorswithNi120RTDtypescomewitha6–pin
rectangularcordset(24X040forslim,24X761for
standardDual,and24W088forallothermodels).
Slim
Slim Slim
Dual
Dual Dual
Quad
Quad Quad
(Single)
(Single) (Single)
24UPart
24UPart 24UPart
25B021
25B024Ni120
Part
Part Part
25B075
25B301Ni120
Part
Part Part
25B077
25B303Ni120
RTD
Type
RTD RTD
Type Type
Pt100(385)24VDC
RTD
Type
RTD RTD
Type Type
Pt100(385)24VDC
RTD
Type
RTD RTD
Type Type
Pt100(385)24VDC
Solenoid
Solenoid Solenoid
24VDC
Solenoid
Solenoid Solenoid
24VDC
Solenoid
Solenoid Solenoid
24VDC
Part
Part Part
25B027
25B030Ni120
Related
Related Related
Valve
Valve Valve
Valve
Valve Valve
Valve
Valve Valve
Manual
Manual Manual
332072InvisiPacHeatedHose
333347InvisiPacHM25
Working
Working Working
Maximum
Maximum Maximum
1500psi(10.3MPa,103bar)
Maximum
Maximum Maximum
80psi(0.5MPa,5.5bar)
Minimum
Minimum Minimum
65psi(0.44MPa,4.4Bar)
Number
Number Number
Working
Working Working
Working
Working Working
Working
Working Working
RTD
RTD RTD
Pt100(385)24VDC
Manuals
Manuals Manuals
Pressure
Pressure Pressure
Fluid
Fluid Fluid
Air
Air Air
Air
Air Air
Type
Type Type
Pressure:
Pressure: Pressure:
Pressure:
Pressure: Pressure:
Pressure:
Pressure: Pressure:
Solenoid
Solenoid Solenoid
24VDC
Description
Description Description
Instructions-Parts
Tank-FreeHotMelt
DeliverySystem
Valve
Valve Valve
Low
Prole
Low Low
Prole Prole
Part
Part Part
25B033
25B036Ni120
Quad
- --Quad Quad
RTD
Type
RTD RTD
Type Type
Pt100(385)24VDC
Model
Model Model
Solenoid
Solenoid Solenoid
24VDC
Valve
Valve Valve
Approvals
Approvals Approvals
6 334627D
ComponentIdentication
Component
Component Component
Identication
Identication Identication
Figure1SlimModelShownonLeft,DualLowProle
ModelShownonRight
AModule
BFluidoutlet
CFluidlter
D
E
F
Manifold
Fluidinlet(9/16–18,—6JIC,37°are)
Cordset
G
H
J
L
MManualoverrideswitch
N
OAirCloseExhaustPort
P
Airtubes
Mountingclamp(1/2in.diameterbar)
Solenoidvalve(24VDC)
Airinlet(1/4in.diametertubing)
M8Solenoidvalveelectricalconnector
AirOpenExhaustPort
334627D
7
Overview
Overview
Overview Overview
Theapplicatorusestheair-opened,airclosedmode
ofoperation.Itusesave-wayexhaustingsolenoid
tocontrolthepistoninsidethevalve.Fluidisltered
throughthemanifoldlter(C)beforeenteringthe
valveuidinletport.Thentheuidislteredonenal
timethroughthemodulelter,whichislocatedin
eachmodule,directlybeforetheballandseat.
Whenairmovesthepistonandrodfromitsseat,
itopenstheuidoutlet.Toturnofftheuid,the
solenoidredirectsairtothetopofthepiston.The
airandspringworktogethertopushthepistonand
rodintotheseat.
Theapplicatorshouldberigidlymountedand
remotelyoperatedbyameltersystemandtriggering
device.Themeltersystemprovidespressurizeduid
tothevalve.Thetriggeringdevicecontrolstheuid
owbyopeningandclosingthesolenoidvalve.
Grounding
Grounding Grounding
Theequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
Pump:
•Pump: Pump:
Applicator:
•Applicator: Applicator:
Air
•Air Air
recommendations.
Fluid
•Fluid Fluid
Solvent
•Solvent Solvent
code.Useonlyconductivemetalpails,placed
onagroundedsurface.Donotplacethepail
onanon-conductivesurface,suchaspaperor
cardboard,whichinterruptsgroundingcontinuity.
followmanufacturer’srecommendations.
groundedthroughelectricalconnection.
compressor:
compressor: compressor:
supply
supply supply
pails
pails pails
followmanufacturer’s
container:
container: container:
used
used used
when
when when
followlocalcode.
ushing:
ushing: ushing:
followlocal
Figure2AirandFluidFlow
Air
Air Air
Fluid
Fluid Fluid
To
maintain
•To To
maintain maintain
relieving
relieving relieving
electricalpowerconnectoraregroundedproperly.
grounding
grounding grounding
pressure:
pressure: pressure:
continuity
continuity continuity
ensuremountingmanifoldand
when
ushing
when when
ushing ushing
or
or or
8 334627D
Installation
Installation
Installation Installation
Mounting
Mounting Mounting
NOTICE
NOTICE NOTICE
Topreventheattransferringintoothercomponents
ofthepackagingline,ensurethattheinsulatoris
installed.
Low
Prole
Low Low
Prole Prole
toadjustnutsthatcontrolpositionofapplicatoron
threadedrod.
All
Other
All All
Other Other
Mountmanifoldonuptoa1/2in.(12mm)diameter
barusingmountingclamp(H)toholdtheapplicator
inplaceandensureadhesiveisappliedproperly.
Foroptimalmountingstrengthofaslimmodel,use
a7/16hexbar.
NOTE:
NOTE: NOTE:
modelsusea5mmAllenwrench.
1.Useanappropriatewrenchtoloosenthe
mountingclampandslidetheapplicatoronthe
mountingbar.
2.Tightenthemountingclamp.Torqueto144in-lb
(16.2N•m).
NOTE:
NOTE: NOTE:
applicatorformaintenanceandrepair.
Models:
Models: Models:
Models:
Models: Models:
SlimStandardDualandStandardQuad
Provideenoughroomtoaccesssidesof
Usea3/4in.(19mm)wrench
Seethefollowinginstructions.
Connect
Connect Connect
1.Connectthehoseuidoutlettothemanifolduid
inlet(E).Usetwo11/16in.wrenchestotighten
thehosetting.
Figure4ConnecttheHeatedHose
2.Connectthecordset(F)tothehose.
3.Connectthehoseinlettothemeltersystem
outlet.Seetheheatedhosemanualfor
installationguidelines.
4.Connectthehosecordsettomelter.Seethe
heatedhosemanualforinstallationguidelines.
Heated
Heated Heated
Hose
Hose Hose
Recommended
Recommended Recommended
1.Connecttubingfromtheairlter(Gracopart
106148)totheairregulator.
Figure3MountingClamp
Figure5ConnecttheAirSupply
2.Settheairregulatorto80psi(5.5Bar,0.5MPa).
3.Connecttubingfromtheairregulatortothe
applicatorsolenoid.
334627D 9
Air
Setup
Air Air
Setup Setup
Installation
Connect
Connect Connect
1.Connect1/4in.diameterairsupplytubingtoa
clean,dry,andnon-lubricatedairsupplyandto
thepush-to-connectairinlettting(L).
Solenoid
Solenoid Solenoid
Valve
Valve Valve
Connect
Connect Connect
AllGM100valvesusea24VDCsolenoidvalve.
Improperelectricalconnectioncanresultinelectric
shock.Allelectricalwiringmustbedonebya
qualiedelectricianandcomplywithalllocalcodes
andregulations.
Triggering
Triggering Triggering
Device
Device Device
Figure6AirInletFitting
2.Connectsolenoidvalve(J)to24VDCsignal.
SeeConnectTriggeringDevice,page10.
NOTE:
NOTE: NOTE:
applicator.Thettingcanbechangedusinga5
mmAllenwrench.
A6mmtubettingisincludedwiththe
Figure7SolenoidValveElectricalConnector
Standard
Standard Standard
Terminal
Terminal Terminal
Plus(+)24VSupply
Minus(-)
Before
Before Before
Theequipmentwastestedwithcanolaoil,whichis
leftintheuidpassagestoprotectparts.Toavoid
contaminatingyouruidwithoil,primetheequipment
withhotmeltuntilalloftheoilispushedoutbefore
usingtheequipment.SeeFlush,page11.
Cable
Cable Cable
ReturnBlue/Black
Using
Using Using
Wiring
Wiring Wiring
Function
Function Function
Equipment
Equipment Equipment
Colors
Colors Colors
M8
M8 M8
Brown
10 334627D
Installation
Flush
Flush Flush
NOTE:
NOTE: NOTE:
temperaturesetpointhasbeenachieved.Cycling
themodulebelowthetemperaturesetpointmay
causeprematuresealleakage.
1.Disconnectorturnoffthedevicewhichtriggers
2.Ensurethenozzle(Z)isremoved.
3.Heatthesystemtoworkingtemperature.
4.Placewastecontainerundertheapplicatorto
5.Pressthemanualoverrideswitch(M)tomanually
6.Dispensehotmelt(adhesive)untilitisclean.
DoNOTcyclethemoduleuntilthe
thesolenoidvalve.
catchtheadhesive.
triggerthesolenoidvalve.
Install
Install Install
Use1/2in.wrenchtoinstallnozzle.See
KitsandAccessories,page37.
Figure9InstallNozzle
Select
Select Select
NOTE:
NOTE: NOTE:
Nozzle
Nozzle Nozzle
RTD
RTD RTD
ForInvisiPacsystemsonly.
Figure8Flush
IdentifyRTDtypeusedinapplicatoronthesystem
AdvancedDisplayModule(ADM).TheRTDtypeis
listedonthemanifoldcoverplate.
NOTICE
NOTICE NOTICE
AnincorrectRTDsettingwillcausethesystem
tobeincapableofmaintainingthetemperature
setting.Theapplicatormayoverheatandtripthe
thermalcutoff,iftheapplicatorusesaPT100(385)
andNI120isselectedontheADMSetupscreen.
Theapplicatormayunder-heatiftheapplicator
usesaNI120andPT100(385)isselectedonthe
ADMSetupscreen.
•IfPT100(385)islisted,selectPT100(385)inthe
ADMSetupscreens.
•IfNI120islisted,selectNI120intheADMSetup
screens.
334627D
11
Operation
Operation
Operation Operation
Pressure
Pressure Pressure
Thisequipmentstayspressurizeduntilpressure
ismanuallyrelieved.Tohelppreventserious
injuryfrompressurizeduid,suchasskininjection,
andsplashinguid,followthePressureRelief
Procedurewhenyoustopsprayingandbefore
cleaning,checking,orservicingtheequipment.
1.Depressurizehotmeltsystem.
Relief
Relief Relief
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
Procedure
Procedure Procedure
2.Closethebleed-typemasterairvalve.
3.Actuatetheapplicatorrepeatedlyuntilnouid
ows.
4.Ifyoususpectthemodulenozzleisclogged,
removenozzleandthenactuatethemoduleto
relievepressure.
5.Ifyoususpectthemoduleoruidhoseis
cloggedorthatpressurehasnotbeenfully
relievedafterfollowingthestepsabove,VERY
SLOWLYlooseninlettting,inletlter,orhose
endcouplingtorelievepressuregradually,
thenloosencompletely.Clearhoseormodule
obstruction.
6.Turnoffairpressuretothesolenoidvalve.
12
334627D
Maintenance
Maintenance Maintenance
Materialinsidetheapplicatorcanbenearsetpoint
temperature.Wearprotectiveclothingtoavoid
severeburns.
Daily:
Daily: Daily:
Cleanhotmeltfromexteriorofapplicator.
Weekly:
Weekly: Weekly:
Inspecttheapplicator,uidlines,cordset,
andsolenoidcableforwearordamage.See
Repair,page20forinstructions.
Maintenance
2.Removedirtylter(C)frommanifold(D).
Figure10InletFilter
3.Applyathincoatingofhigh-temperaturelubricant
tosealsonthenewlter(C)andinstallinthe
manifold(D).Torqueto30in.-lb(3.4N∙m),using
a5/32in.(4mm)Allenwrench.
Replace
Replace Replace
Removethelterwhentheapplicatorishot.Ifthe
applicatoriscold,theadhesivewillbehardandthe
ltermaybedifculttoremoveordamaged.
1.Disabletheapplicator.See
BeforeBeginningRepair,page20.
Inlet
Inlet Inlet
Filter
Filter Filter
NOTICE
NOTICE NOTICE
Filter
Filter Filter
These recommendations are service level guidelines
- actual service levels required in your factory
will vary based on environmental and operating
conditions. High or low volume adhesive usage, as
well as adhesives that contain a powdered release
agent or are otherwise dusty, will have an impact
on the frequency of lter maintenance. To establish
a preventative maintenance cycle tailored to your
environment, Graco recommends inspecting lters
every 4 weeks after installation and replacing when
necessary. Document replacement intervals and
use this as your preventative maintenance schedule
moving forward.
Manifold
lter
Maintenance
Maintenance Maintenance
Environment
Environment Environment
Clean
Clean Clean
Replace
lterevery
six
six six
months
Guidelines
Guidelines Guidelines
Classication
Classication Classication
Moderate
Moderate Moderate
everyfour four
Replace
lter
four
months
Replace
everytwo two
Dusty
Dusty Dusty
lter
months
two
334627D 13
Troubleshooting
Troubleshooting
Troubleshooting Troubleshooting
Problem
Problem Problem
Noadhesiveorincorrect
amountofadhesiveoutofall
moduleswhentriggered
Cause
Cause Cause
PluggedmanifoldlterReplacemanifoldlter.See
ReplaceInletFilter,page13.
CloggedhoseCleanorreplacehose.
Failedsolenoidvalve
Nosignaltosolenoidvalve
Incorrectsolenoidvalvewiring
Incorrectsignaltosolenoidvalve
SolenoidmuferpluggedCheckandreplacemufers.
NouidpressureCheckadhesivedeliverysystem.
Heaterfailure(coldapplicator)Checkandreplace
Noairtosolenoidvalve
DirtyorfaultytriggeringdeviceCheck,clean,orreplacetriggering
Solenoidvalveconnected
incorrectly
Checkforcorrectoperation.Clean
orreplace.
Checksolenoidvalveforcorrect
operation.
Checksolenoidvalvewiring.
Checkif24VDC.
heatercartridges.See
ReplaceHeaterCartridge,page20.
Checkairsupply.
device.
Checksolenoidvalveairconnections.
Solution
Solution Solution
Noadhesiveorincorrect
amountofadhesiveoutof
one/somemoduleswhen
triggered
Adhesiveoutofone/some
moduleswhennottriggered
14
CloggedmanifoldpassageCleanorreplacemanifold.
Pluggednozzle
Failedmoduleinclosedposition
PluggedmodulelterReplacemodule.See
CloggedmanifoldpassageCleanorreplacemanifold.
Failedmoduleinopenposition
Adhesivepressuretoohigh
Cleanorreplacenozzle.
Checkforcorrectoperation.
Cleanorreplace.See
CheckModule,page17.
ReplaceModule,page24.
Cleanorreplacemodule.See
ReplaceModule,page24.
Checkandreduceuidpressure.
334627D