Graco 3A0418E User Manual

Instructions

I M2 c X

II 2G c IIC 80°C X

II 2D c 80°C X

EP-120 and EC-120

3A0418E

Lubricators

For single point lubrication of sliding and roller bearings, chains, open gears, guideways and other system components. For professional use only.

EP-120 Lubricators are used in areas that must be kept hygienically clean (e.g., food industry) and in environments which are highly contaminated, highly corrosive, or are regularly humid.

EC-120 Lubricators are used in mining, steel and automotive industries, as well as in mechanical and underwater applications.

58 psi (0.4 MPa, 4 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

WARNINGWARNINGWARNING

WARNING

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Keep work area free of debris, including rags and spilled or open containers of sol-

vent and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are

present.

• Ground all equipment in the work area.

• Use only grounded hoses.

• If there is static sparking or you feel a shock, stop operation immediately. Do not

use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

Special Conditions for Safe Use

Equipment must comply with the following conditions when operated in a potentially explosive atmosphere.

• The lubricator must be correctly installed with a grounded mounting clamp. See page

9 for instructions for correctly grounding and installing the grounding clamp.

• Do not clean lubrication canister with a dry cloth. Possibility of electrostatic charge

exists.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applica-

ble guidelines.

2 3A0418E

PRESSURIZED EQUIPMENT HAZARD

WARNINGWARNINGWARNING

WARNING

Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.

• Follow the Pressure Relief Procedure before cleaning, checking, or servicing

equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts

immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest

rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See

Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is

not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with

genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Do not puncture, open or take lubricator apart.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot

surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

3A0418E 3

WARNINGWARNINGWARNING

WARNING

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and sol-

vent manufacturer.

CALIFORNIA PROPOSITION 65

This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

4 3A0418E

Models: Include - lubricator canister, grease and activation screw

EP-120 Lubricators EC-120 Lubricators

Part No. MONTHS Application

24J949

24J950

24J951

24J952

24J953

24J954

24J955

24J956

24J957

24J958

24J959

24J960

24J961

24J962

24J963

24J964

24J965

24J966

24J967

24J968

24J969

24J970

24J971

24J972

24J973

24J974

24J975

24J976

24J977

24J978

24J979

24J980

Lithium EP-2

Construction

Bearing

Milling

Food Grade H1

Synthetic Industrial

Ultra Spindle

Lithium EP-1

Lithium EP-2

Construction

Bearing

Milling

Food Grade H1

Synthetic Industrial

Ultra Spindle

Lithium EP-1

Lithium EP-2

Construction

Bearing

Milling

Food Grade H1

Synthetic Industrial

Ultra Spindle

Lithium EP-1

Lithium EP-2

Construction

Bearing

Milling

Food Grade H1

Synthetic Industrial

Ultra Spindle

Lithium EP-1

Part No. MONTHS Application

24D855

24D856

24D857

24D858

24D859

24D860

24D861

24D862

24D863

24D864

24D865

24D866

24D867

24D868

24D869

24D870

24D871

24D872

24D873

24D874

24D875

24D876

24D877

24D878

24D879

24D880

24D881

24D882

24D883

24D884

24D885

24D886

Lithium EP-2

Construction

Bearing

Milling

Food Grade H1

Synthetic Industrial

Ultra Spindle

Lithium EP-1

Lithium EP-2

Construction

Bearing

Milling

Food Grade H1

Synthetic Industrial

Ultra Spindle

Lithium EP-1

Lithium EP-2

Construction

Bearing

Milling

Food Grade H1

Synthetic Industrial

Ultra Spindle

Lithium EP-1

Lithium EP-2

Construction

Bearing

Milling

Food Grade H1

Synthetic Industrial

Ultra Spindle

Lithium EP-1

3A0418E 5

Component Identification

AB C

TI15332

Pressure Relief Procedure

1. Cover lubrication point and lubricator with a heavy rag to absorb any fluid that may leak out while loosening the canister.

2. Carefully unscrew lubrication canister and remove it from the lubrication point.

Component Identification

FIG. 1

A Lubricant Plug B Lubrication Canister

NOTE: Canister cannot be refilled.

CBottom D Activator screw and ring-eyelet E Seals

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+ 14 hidden pages