Graco 3A0416C User Manual

Instructions

XC Impulse

3A0416C

Lubricators

Uses an external power impulse to control the discharge of grease or oil lubrication to all
lubrication points of sliding- and roller bearings, drive- and transport chains, sliding
guideways, open gears and seals. For professional use only.

Not approved for use in European explosive atmospheres.

75 psi (0.5 MPa, 5 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in this
manual. Save these instructions.

EN

See page 4 for model information.

WARNINGWARNINGWARNING

WARNING

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equip­ment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer
to procedure-specific risks. When these symbols appear in the body of this manual, refer back to
these Warnings. Product-specific hazard symbols and warnings not covered in this section may
appear throughout the body of this manual where applicable.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system
can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and

before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local

codes and regulations.

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield
wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire
and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Keep work area free of debris, including rags and spilled or open containers of sol-

vent and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are

present.

• Ground all equipment in the work area.

• Use only grounded hoses.

• If there is static sparking or you feel a shock, stop operation immediately. Do not

use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled, or swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applica-

ble guidelines.

2 3A0416C

PRESSURIZED EQUIPMENT HAZARD

WARNINGWARNINGWARNING

WARNING

Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on
skin and cause serious injury.

• Follow the Pressure Relief Procedure before cleaning, checking, or servicing

equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts

immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest

rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See

Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s
warnings. For complete information about your material, request MSDS from
distributor or retailer.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is

not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with

genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Do not puncture, open or take lubricator apart.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot

surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

3A0416C 3

Models

WARNINGWARNINGWARNING

WARNING

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in
the operating area of the equipment to help protect you from serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes
but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and sol-

CALIFORNIA PROPOSITION 65

This product contains a chemical known to the State of California to cause cancer, birth
defects or other reproductive harm. Wash hands after handling.

Models

vent manufacturer.

Part No.

24E090
24E089
24E092
24E091
24E095
24E088
24E093
24E094
24E098
24E097
24E100
24E099

Volume

Output

120CC
120CC
120CC
120CC
120CC
120CC
120CC
120CC
250CC
250CC
250CC
250CC

Application

Bearing

Construction

Food Grade H1

Milling

Lithium EP1

Lithium EP2

Synthetic Industrial

Ultra Spindle

Bearing

Construction

Food Grade H1

Milling

Part No.

24E103
24E096
24E101
24E102
24E082
24E081
24E084
24E083
24E087
24E080
24E085
24E086

Volume

Output

250CC
250CC
250CC
250CC

60CC
60CC
60CC
60CC
60CC
60CC
60CC
60CC

Application

Lithium EP1

Lithium EP2

Synthetic Industrial

Ultra Spindle

Bearing

Construction

Food Grade H1

Milling

Lithium EP1

Lithium EP2

Synthetic Industrial

Ultra Spindle

4 3A0416C

Component Identification

A

B

C

D

E

F

Component Identification

APlug
B Lubrication Canister

NOTE: Canister cannot be refilled.

C † Drive Unit (Includes gear motor and

circuit board)

D LED function display
E † Cover
F † Cable with plug
† Reusable parts

3A0416C 5

Component Identification

4

3

1

2

A

B

D

C

Pin Assignment Pressure Relief Procedure

Pin

Assignment

1 brown current +
2 white LED green digital
3 blue current ­4 black LED red digital

Cable
Color Signal

1. Cover lubrication point (A) and lubricator
(B) with a heavy rag to absorb any fluid that
may leak out while loosening the adapter.

2. Carefully unscrew support adapter (D) from
the lubrication point (A).

A Lubrication Point
B Lubrication Canister
CDrive Unit
D Support Adapter

6 3A0416C

Wiring Diagrams

PLC Connection - One Output Signal

Component Identification

NOTICE

Incorrect connection of the lubrication unit
could destroy electronics.

3A0416C 7

Component Identification

PLC Connection - Two Output Signals

8 3A0416C

PLC Connection - Three Output Signals

Component Identification

3A0416C 9

Installation and Setup

A

B

Installation and Setup

Determining Correct Mounting Method

NOTE:

• Direct mounting should be used for lubrica-

tion points that are easily accessible.

• Remote mounting is recommended if you

answer YES to any of the questions below.

1. Is the ambient temperature at the lubrica­tion point higher than +50°C (122°F)?

2. Is it necessary to remove protective
screens, walls or other types of protection
in order to reach the lubrication point?

3. Is the lubrication point exposed to high
vibrations?

4. Is it difficult to access the lubrication point
during operation of the machine?

NOTE:

• Be sure to use a lubricant cartridge that

contains the same grease used in the
application.

• The best measurement results are

achieved during operation.

Checking the Counter Pressure

1. Clean the lubrication point to remove any
potential contaminants.

2. Install reducers, extensions, grease line,
etc. (if necessary).

3. Prime the grease line and all accessories
with the same grease that is contained in
the lubricator. (See Parts, page 22 for a
complete list of available grease car­tridges).

4. Remove the plug (A).

5. Is the lubrication point exposed to any of
the following:

• water jets for high-pressure cleaning

machines?

• corrosive chemicals?

• extreme temperature?

• falling materials?

Preparing Lubricator for Installation

The lubricator has a self-protection mecha­nism which shuts off the drive unit at counter
pressures higher than 5 bar (72.5 psi). Most
bearings require 0.5 - 2 bar (7.2 to 29 psi)
pressure (without tubes, extensions, angles,
etc.).

Use the following procedure to check the
counter pressure of the application prior to
installation.

5. Install lubricator unit
into adapter (B).

6. Screw a pressure manometer into the lubri­cation point (dd) (F

IG. 1, page 11).

10 3A0416C

A pressure manometer is a simple device that

aa

bb

cc

dd

ee

ff

measures pressure output. To build a pressure
manometer you need a pressure gage (aa),
tee fitting (bb) and stop valve (cc). FIG. 1
shows a correctly assembled pressure
manometer, connected to the lubricator and a
lubrication point.

Installation and Setup

12. To disconnect lubricator from manometer,

follow pressure relief procedure , page 6.

NOTE: In this application, you will be dis­connecting adapter (B) from manometer
instead of lubrication point.

NOTICE

Do NOT disconnect lubricator from adapter
(B). Screwing anything into lubricator a sec­ond time will damage self-sealing threads.

FIG. 1

aa

bb
cc
dd
ee
ff

Pressure Gauge

Tee Fitting
Stop Valve
Lube Point
Lubricator
ON / OFF Switch

7. Ensure the stop valve (cc) of the pressure

manometer is open.

8. Attach lubricator and adapter (B) to the

pressure manometer (aa - cc) and turn the
switch to “ON” (ff) (F

IG. 1).

9. Run the manometer for about 20 seconds.
Observe the gauge and repeat this proce­dure until the pressure registered on the
gauge stays constant.

10.To determine the counter pressure, wait
approximately 5 minutes until the system
has relaxed. Do one

more discharge by
turning the unit OFF; then ON again until it
dispenses for no more than 5 seconds.

13.If the counter pressure is 5 bar (72.5 psi) or
higher, flush the lubrication point with a
grease gun.

If the counter pressure does not decrease
you may need a different lubricant or size
lubricator canister. Contact Graco Cus­tomer service for assistance.

Priming/Pre filling Fittings and
Grease Lines

All accessories and grease lines must be
primed/pre filled. Without this priming/pre fill­ing, the lubricator would first have to fill the
accessories with lubricant.

Example: A tube that is one meter long
requires about 28 cm3 of lubricant. It would

take the lubricator with a 12 month setting and
an EM-120 grease canister about 3 months to
fill this 1 meter tube.

IG. 2 illustrates one way to pre fill using a

F
grease gun to dispense the grease.

11.Wait approximately 5 more minutes to
make sure the system does not lose pres­sure and remains constant.

3A0416C 11

FIG. 2

Installation and Setup

12 34

C

A

B

D

E

Circuit Board Settings

Function Display

Red and green LED’s (Light Emitting Diodes) are on the circuit board and visible through the
transparent cover. The following signals about operating conditions/malfunctions are displayed
by these LED’s for the user:

LED Signal Meaning

Green Steady System functions OK

Red Steady for less than 30 seconds with

Red Steady signal for more than 30 sec-

Green and Red Steady signal Lubricator unit is empty.

FIG. 3

ALED Red
BLED Green

C 4-way code switch

Lubricator is discharging

motor running

Malfunction / error

onds

Change canister.

Setting Dip Switches

1. Unscrew and remove the cover of the drive
unit.

2. Use a small screwdriver or your finger to
move dip switches to the desired position.
Refer to Table 1.

• Dip switches 1and 2 marked “TIME” are

used to set the discharge amount per
impulse.

• Dip switches 3 and 4 marked “VOL” are

used to set the lubrication canister size.
If the 4-way code switch does not corre­spond to the actual size of the lubrica­tion canister, it will lead to a wrong
signal and over or under lubrication.

D Plug connection
E Circuit board

12 3A0416C

TABLE 1: Dip Switch Settings / Discharge Amounts in CC / Impulse

VOL

VOL

VOL

ON

TIME

12

ON

TIME

ON

TIME

ON

TIME

• Amount of discharge in cc per impulse.

• White square indicates position of dip switch.

Installation and Setup

Lubrication

Canister Size

Dip Switch

Position

12

12

EM-60 EM-120 EM-250

34

2.11 2.11 2.11

1.06 1.06 1.06

0.53 0.53 0.53

34

34

0.26 0.26 0.26

12

NOTE:

• As soon as power is supplied, the controller will discharge the set amount once. Power must

be applied at least until the discharge has taken place (approximately 2 minutes).

• In order to get another discharge cycle, the power must be interrupted for at least 15 sec-

onds, and then supplied again.

3A0416C 13

Installation and Setup

Correct

Incorrect

Selecting Mounting Location

Installation Guidelines

• Before installing the lubricator, the lubrica-

tion points and any extensions must be
adequately pre-lubricated with the same
lubricant contained in the lubricator. A 400
gram lubricant cartridge for grease guns is
available from Graco. See Parts, page 22
for a complete list of available lubricant car­tridges.

• Install one lubricator per lubrication point.

• When oil is used for lubrication, a

non-return valve (oil throttle) must be
installed. This will prevent oil leakage from
the lubricator. An oil throttle, part number
124102 is available from Graco. See Parts,
page 22.

• For all metal to metal connections (i.e.,

extensions, reducers, etc.) make sure to
use LOCTITE® 243* (semi-tight screw lock-

ing).

*Loctite

ration.

®

is a registered trademark of the Loctite Corpo-

Direct Mounting Installation

Refer to FIG. 4 for examples of correct and
incorrect direct mounting installations.

• An oil-filled lubricator must be installed ver-

• For horizontal mounting a bracket clip must

• For vertical installations always use a sup-

• The grease nozzle of the lubricator has a

• Do not overtighten the plastic thread of the

tically (outlet down).

be used to hold the lubricator in place. A
horizontal clip bracket part number 124086
is available from Graco. See Parts, page
22

port adapter part number 124105 is avail­able from Graco. See Parts, page 22.

npt 1/4 inch male thread. If your application
has a different thread you may need to use
an adapter. See Parts, page 22 for a com­plete list of available adapters.

lubricator.

FIG. 4

14 3A0416C

Installation and Setup

A

B

C

D

E

F

Remote Mounting Installations

Refer to FIG. 5 - FIG. 7 for examples of correct
remote mounting installations.

• Remote installations require a grease line.

Graco recommends using a 5/16 inch flexi­ble hose.

• Select a position for the lubricator that is

easy to access and protected from
high-pressure water jets, falling materials,
corrosive chemicals and extreme tempera­tures.

Grease Lubrication with Tube

FIG. 5

A Clip, 124086
B Support adapter, 124105

C Bracket, 124087
D Tube connector (User supplied)
E Nylon tube (User supplied)
F Tube connections (User supplied)

 Must be at least 5/16 inch diameter tube.

3A0416C 15

Installation and Setup

A

B

C

D

E

F

G

C

H

J

K

From-top-lubrication of a Chain with Oil

A Clip, 124086
B Support adapter, 124105

C Bracket, 124087
D Tube connector (User supplied)
E Nylon tube (User supplied)
F Tube connections (User supplied)
G Oil throttle, 124102*
H L-Bracket, 124098
J Bulkhead mounting plate, 124099

K Oil brush, 1”x 1.5”, 124090

*The non-return valve (oil throttle (G) should
always be placed at the lowest point of the
application.

 Must be at least 5/16 inch diameter tube.

FIG. 6

16 3A0416C

Lubrication of Elevated Chain with Oil

F

E

A

B

C

G

D

Installation and Setup

FIG. 7

A Clip, 124086
B Support adapter, 124105

C Bracket, 124087
D Tube connector (User supplied)
E Nylon tube (User supplied)
F Tube connections (User supplied)
G Oil throttle, 124102*

*The non-return valve (oil throttle: G) should
always be placed at the lowest point of the
application.

 Must be at least 5/16 inch diameter tube.

3A0416C 17

Operation

A

B

Installing Lubricator to Lubrication Point

1. Clean the lubrication point to remove any
potential contaminants.

2. Verify the thread of the lubricator corre­sponds to the thread of the screw point.

3. Install reducers, extensions, grease line,
etc. (if necessary).

4. Verify Dip Switches are correctly set. See
Table 1, page 13.

5. Prime the grease line and all accessories
with the same grease that is contained in
the lubricator. (See Parts, page 22 for a
complete list of available grease car­tridges).

6. Remove the plug (A).

7. Install lubricator unit
into adapter (B).

8. Screw lubricator to lubrication point, hand
tight only.

NOTICE

To ensure optimal lubrication:

• Seal threads of all connecting parts with a

suitable, standard sealant.

• Mount oil filled lubricators properly with the

outlet pointing down.

Operation

Before operation verify:

• The lubricator does not have any visible

damage.

• The lubricator canister is filled with the

requested grease or oil.

• Never screw in the lubricator a second time

or the self-sealing threads will be dam­aged.

• For remote mounting installations, make

sure bracket does not squeeze the lubrica­tion canister as this could block the piston
inside the canister.

• The “VOL” switches 3 and 4 of the 4-way

code switch match the correct size of the
lubrication canister.

• The “TIME” switches 1 and 2 of the 4-way

code switch in the drive unit match the
desired discharge impulse.

• For oil filled lubrication canisters, an oil

throttle must be attached.

18 3A0416C

• All components are properly assembled

and screwed together hand tight.

Changing the Lubrication Canister

B

To begin the discharge:

Plug power cable into lubricator (FIG. 8).

.

FIG. 8

During Operation:

• Carry out regular performance checks.

Check for possible leakages and the status
of the lubricator.

• Regularly monitor the fill-level of the trans-

parent lubrication canister.

Changing the Lubrication
Canister

When the red and green LED light up at the
same time, the lubrication canister is empty
and should be replaced.

NOTICE

The drive unit and circuit board must always
be protected from moisture to prevent dam­aging these components. Always change the
lubrication canister in a dry place.

Removing Lubrication Canister

1. Unplug cable from lubricator (F

IG. 9).

FIG. 9

2. To disconnect adapter from lubrication
point, follow pressure relief procedure
provided on page 6.

3. Unscrew and com­pletely remove adapter
(B) from the lubricator.
Adapter will be reused.

4. Unscrew cover from
drive unit.

5. Remove drive unit from
the lubrication control.

3A0416C 19

Changing the Lubrication Canister

A

Installing New Lubrication Canister

1. If a different size lubrication canister or dis­charge period is going to be used, change
dip switches to reflect the new canister size
and/or impulse change. See Table 1, page

13.

2. Place drive unit on top of new lubrication
canister until the teeth of both pieces are
locked.

3. Screw the cover of the drive unit onto the
lubrication canister - hand tighten only.

4. Remove plug (A) from
bottom of lubrication
canister.

5. Install lubricator unit into adapter (B).

6. Screw lubricator into the lubrication point ­hand tighten only. DO NOT screw it in a
second time.

NOTICE

Never screw in the lubricator a second time
or the self-sealing threads will be damaged.

FIG. 10

9. The control will wait for a pulse to start dis­charging.

Lubrication Canister Disposal

Dispose of hazardous fluid in approved con­tainers, and according to applicable guide­lines. Read the MSDS to know the specific
hazards of the fluids you are using.

Storage

When lubricators are not immediately installed,
they must be stored in a dry, dust free, sunlight
protected room, indoors.

7. For oil filled lubricators, make sure the
lubricator is installed vertically (outlet point­ing down).

8. Plug cable back into lubricator (FIG. 10).

20 3A0416C

Troubleshooting

Malfunction Possible Cause Solution

Wrong cable connection

Troubleshooting

Connect cable according to pin
assignment (page 6). Check pin
assignment.

Break in cable

Lubricator does not function

No power supply

Relay defect in machine Change relays.

Setting of VOL switch different

Lubricator signals “system func­tions OK” (green LED), although
lubrication canister is empty

Lubricator signals “system mal­functions” (red LED)

Lubricator discharges too fast Wrong position of TIME switch

than attached lubrication canis­ter

Partly filled lubrication canister
was replaced by an almost
empty lubrication canister

Clogged tube and/or connection
parts

Counter pressure too high

Check voltage at plug. Attach
new cable.

Check power supply. Make sure
there is sufficient power avail­able for the number of lubrica­tors used.

Replace lubrication canister with
a full lubrication canister

Clean tube and connecting
parts, then shut off and restart
lubricator.

Replace lubrication canister with
a full lubrication canister

Set TIME dip switches (1 and

2) to correct setting.

Setting of VOL switch different
than attached lubrication canis-

ter
Lubricator signals “end of dis­charge” (red and green LED)
although the unit is not empty

Lubricator does not discharge
the correct amount

3A0416C 21

Almost empty lubrication canis-

ter was replaced with a partially

filled canister

Reset peg was not pushed down

during assembly

Dip switch setting was done

incorrect

Replace with full lubrication can­ister.

Move drive unit a few teeth so
reset peg is pushed down.

Replace lubrication canister with
a full lubrication canister

Set TIME dip switches (1 and

2) to correct setting.

Parts

Parts

Miscellaneous Accessories

Part No. Description Qty.

123951 MOTOR, EM-XC 1
124279 HARNESS, cable, power

EM-XP/XC
124086 CLIP 1
124087 BRACKET, plastic 1
124089 BRUSH, pig hair, 1/4 fnpt - 3/4 1
124090 BRUSH, oil, 1 x 1.5 1
124091 BRUSH, oil, 1 x 2.4 1
124092 BRUSH, oil, 1 x 4 1
124093 BRUSH, link chain 1
124100 CLAMP, beam, 1” 1
124101 BRACKET, dual unit 1
124102 VALVE, check, oil throttle
124109 KIT, accessory, purge 1
124113 APPLICATOR, chain, felt 1
124114 BRUSH, nylon, 1/8 mnpt x 5/8 1
124115 BRUSH, nylon, 1/8 mnpt x 2 1
124116 KIT, SA heavy green 1
124119 PADDLE, open gear lube 1

Mounting Brackets

Part No. Description Qty.

124094 BRACKET, mounting, small 1
124095 BRACKET, mounting, medium 1
124096 BRACKET, mounting, large 1
124097 BRACKET, mounting, flat 1
124098 BRACKET, mounting, L 1
124099 BRACKET, mounting, bulk-

head

Replacement Cap

Part No. Description Qty.

124110 CAP, top 1

1

124111 CAP, full, 60-120 cc 1
124112 CAP, full, 250 cc 1

400 Gram Lubricant Cartridges

Part No. Description Qty.

124176 CARTRIDGE, lubricant, Lith-

ium EP-2

124177 CARTRIDGE, lubricant, Con-

struction

124178 CARTRIDGE, lubricant, Bear-

ing
124179 CARTRIDGE, lubricant, Milling 1
124180 CARTRIDGE, lubricant, Food

Grade H1
124181 CARTRIDGE, lubricant, Syn-

thetic Industrial
124182 CARTRIDGE, lubricant, Ultra

Spindle
124183 CARTRIDGE, lubricant, Lith-

ium EP-1

1

1

1

1

1

1

1

1

Fitting Adapter

Part No. Description Qty.

124105 ADAPTER, 1/4 fnpt x 1/4 mnpt 1
124106 ADAPTER, 1/4 fnpt x 1/8 mnpt 1

Pressure Relief Valve

Part No. Description Qty.

124107 VALVE, relief, 1/8 m, 5 lb 1
124108 VALVE, relief, 1/8 m, 1 lb 1

22 3A0416C

Technical Data

Refill Kits

Part No. Description Qty.

24E582 KIT, refill, 60 cc, multi EP-2 1
24E583 KIT, refill, 60 cc, construction 1
24E584 KIT, refill, 60 cc, bearing 1
24E585 KIT, refill, 60 cc, mill 1
24E586 KIT, refill, 60 cc, food 1
24E587 KIT, refill, 60 cc, synthetic 1
24E588 KIT, refill, 60 cc, ultra 1
24E589 KIT, refill, 60 cc, multi EP-1 1
24E590 KIT, refill, 120 cc, multi EP-2 1
24E591 KIT, refill, 120 cc, construction 1
24E592 KIT, refill, 120 cc, bearing 1
24E593 KIT, refill, 120 cc, mill 1

Part No. Description Qty.

24E594 KIT, refill, 120 cc, food 1
24E595 KIT, refill, 120 cc, synthetic 1
24E596 KIT, refill, 120 cc, ultra 1
24E597 KIT, refill, 120 cc, multi EP-1 1
24E598 KIT, refill, 250 cc, multi EP-2 1
24E599 KIT, refill, 250 cc, construction 1
24E600 KIT, refill, 250 cc, bearing 1
24E601 KIT, refill, 250 cc, mill 1
24E602 KIT, refill, 250 cc, food 1
24E603 KIT, refill, 250 cc, synthetic 1
24E604 KIT, refill, 250 cc, ultra 1
24E605 KIT, refill, 250 cc, multi EP-1 1

Technical Data

Cable Construction Cable is drag chain qualified, approved for the

smallest bending radius 60 mm.

Conductor cross-section dimensions

4 x 0.25 mm

2

Power Supply 15 - 25 VDC (max 30 VDC, 5% residual ripple)

for the duration of the actual lubricant dis­charge.

Total current consumption 0.2 A (current at discharge can be up to 1.2 A).

Maximum output load Pin 2 and 4 cannot exceed 400mA each

Temperature range -10°C to +50 °C (+14°F to +122°F)

Maximum output pressure 5 bar (75 psi)

Storage

Conditions Dry, dust free

Temperature +20°C ± 5°C (+68°F ± 9°F)

Air born Noise Emission <70 dB(A)†

Loctite® is a registered trademark of the Loctite Corporation.

† Emission sound pressure level of the lubrication system measured at distance of 1 m / height

1.6 m.

3A0416C 23

Technical Data

Drive

Lubrication
Canister

1/4 npt

L

D

Weights and Measurements

Type Volume Diameter (D)

3

cm

fl. oz mm in. mm in. kg lbs

Length (L) Weight (empty)

EM-60 60 2.03 71 2.8 142 5.60 0.310 0.68

EM-120 120 4.06 71 2.8 165 6.50 0.320 0.7

EM-250 250 8.45 71 2.8 215 8.46 0.360 0.79

24 3A0416C

Notes

Notes

3A0416C 25

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: [phone] or Toll Free: 1-800-533-9655, Fax: [phone]

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 3A0416

Patent information: www.graco.com

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

Copyright 2010, Graco Inc. is registered to ISO 9001

www.graco.com
December 2014