Graco 3A0416C User Manual

Instructions

XC Impulse

3A0416C

Lubricators

Uses an external power impulse to control the discharge of grease or oil lubrication to all lubrication points of sliding- and roller bearings, drive- and transport chains, sliding guideways, open gears and seals. For professional use only.

Not approved for use in European explosive atmospheres.

75 psi (0.5 MPa, 5 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

See page 4 for model information.

WARNINGWARNINGWARNING

WARNING

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and

before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local

codes and regulations.

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Keep work area free of debris, including rags and spilled or open containers of sol-

vent and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are

present.

• Ground all equipment in the work area.

• Use only grounded hoses.

• If there is static sparking or you feel a shock, stop operation immediately. Do not

use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applica-

ble guidelines.

2 3A0416C

PRESSURIZED EQUIPMENT HAZARD

WARNINGWARNINGWARNING

WARNING

Fluid from the equipment, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.

• Follow the Pressure Relief Procedure before cleaning, checking, or servicing

equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts

immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest

rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See

Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is

not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with

genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Do not puncture, open or take lubricator apart.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot

surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

3A0416C 3

Models

WARNINGWARNINGWARNING

WARNING

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and sol-

CALIFORNIA PROPOSITION 65

This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

Models

vent manufacturer.

Part No.

24E090 24E089 24E092 24E091 24E095 24E088 24E093 24E094 24E098 24E097 24E100 24E099

Volume

Output

120CC 120CC 120CC 120CC 120CC 120CC 120CC 120CC 250CC 250CC 250CC 250CC

Application

Bearing

Construction

Food Grade H1

Milling

Lithium EP1

Lithium EP2

Synthetic Industrial

Ultra Spindle

Bearing

Construction

Food Grade H1

Milling

Part No.

24E103 24E096 24E101 24E102 24E082 24E081 24E084 24E083 24E087 24E080 24E085 24E086

Volume

Output

250CC 250CC 250CC 250CC

60CC 60CC 60CC 60CC 60CC 60CC 60CC 60CC

Application

Lithium EP1

Lithium EP2

Synthetic Industrial

Ultra Spindle

Bearing

Construction

Food Grade H1

Milling

Lithium EP1

Lithium EP2

Synthetic Industrial

Ultra Spindle

4 3A0416C

Component Identification

APlug B Lubrication Canister

NOTE: Canister cannot be refilled.

C † Drive Unit (Includes gear motor and

circuit board)

D LED function display E † Cover F † Cable with plug † Reusable parts

3A0416C 5

Component Identification

Pin Assignment Pressure Relief Procedure

Assignment

1 brown current + 2 white LED green digital 3 blue current 4 black LED red digital

Cable Color Signal

1. Cover lubrication point (A) and lubricator (B) with a heavy rag to absorb any fluid that may leak out while loosening the adapter.

2. Carefully unscrew support adapter (D) from the lubrication point (A).

A Lubrication Point B Lubrication Canister CDrive Unit D Support Adapter

6 3A0416C

Wiring Diagrams

PLC Connection - One Output Signal

Component Identification

NOTICE

Incorrect connection of the lubrication unit could destroy electronics.

3A0416C 7

Component Identification

PLC Connection - Two Output Signals

8 3A0416C

+ 18 hidden pages