Graco 3A0261H User Manual

Setup - Operation

1053/1093

Control Box

Patented meter and dispense system for precise one-component micro-dispensing. Not for use in explosive atmospheres.

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

CONTROL POWER

3A0261H

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Component Identification . . . . . . . . . . . . . . . . . . . . 6

Control Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Valve Connection Kits . . . . . . . . . . . . . . . . . . . . . . . 8

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Motor Driven . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Adjust Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Dispensing Operation . . . . . . . . . . . . . . . . . . . . . . 15

HMI Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Screen Navigation Diagrams . . . . . . . . . . . . . . 16

Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Metering Valve Control Screen . . . . . . . . . . . . . 18

Shot Size Screen . . . . . . . . . . . . . . . . . . . . . . . 20

Level 1 Control Screen . . . . . . . . . . . . . . . . . . . 21

Level 2 Control Screen . . . . . . . . . . . . . . . . . . . 22

Purge Timer Screen . . . . . . . . . . . . . . . . . . . . . 24

Status Screen . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Motor Status Screen . . . . . . . . . . . . . . . . . . . . . 27

Supervisor Screen . . . . . . . . . . . . . . . . . . . . . . 28

Supervisor Help Screen . . . . . . . . . . . . . . . . . . 30

Motor Error Codes Screen . . . . . . . . . . . . . . . . 31

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 32

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Customer Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 40

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 40

2 3A0261H

Related Manuals

Component manuals in U.S. English.

Part Description

313812 Dispensit 1093

313566 Dispensit 1053-10B

334001 1053 Valve 24V Solenoid Replacement Kit,

Instructions

334002 1093 Valve 24V Solenoid Replacement Kit,

Instructions

Related Manuals

3A0261H 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

• If this equipment is used with isocyanate material, see additional information on isocyanates in Isocyanate Conditions Section of this manual.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power cord before servicing equipment.

• Use only grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

4 3A0261H

Warnings

WARNING

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure in this manual when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PLASTIC PARTS CLEANING SOLVENT HAZARD

Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage. See Technica l Data in this and all other equipment instruction manuals. Read fluid and solvent manufacturer’s warnings.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

3A0261H 5

Component Identification

Control Boxes

BAC

CONTROL POWER

AUDIO ALARM

START OPTIONS

MOTOR

VALVE I/O

VERIFY INCOMING VOLTAGE

WITH VOLTAGE SWITCH SETTING

BEFORE CONNECTING POWER

Key:

A Emergency Stop B Control Power Switch C Touch Panel D Alarm Speaker E Power Input

IG. 1: Motor Driven Control Box

F Start Options Connection H A Tank Level Controls Connection J B Tank Level Controls Connection L Dispense Valve I/O Connection U Motor Connection

Power input/fuse holder, 81/0365-3/11, can be set to either 115V or 230V. To determine what voltage it is currently set to, look at the port and read what is showing through the cover window. To switch voltage, open the fuse holder cover with a small screwdriver, pull the fuse holder out, flip the fuse holder 180°, push the fuse holder back in, and snap the fuse holder cover back into place.

NOTE: Fuse part number: V-21610P 120 V power cord part number: 81/1051-1/11 240 V power cord part number: 121054

6 3A0261H

Grounding

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current.

Grounding plug units: this product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Hard-wired units: the grounding wire must be used. All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

Air and fluid hoses: use only electrically conductive hoses.

Kits

NOTE: 80/2957-1/50 1053/1093 control requires three

sensor switches to operate. Valve, control, and connection kits are sold separately. Some assembly required.

Part Description

24E845★ Connection kit; for 1053 models that include

1 switch

24E846★ Connection kit; for 1053 models that include

2 switches, including the following assemblies: A2A10007, A2A10008, A2A10009, A2A10010, A2A10011, A2A1001, A2A10015, A2A10016, A2A10018, A2A10019, A2A10020, A2A10200, A2A10300, A2A10301, A2A10302, A2A10303, A2A10304, A2A10305, A2A10306, A2A10307, A2A10308, A2A10309

24E847‡ Connection kit; for 1093 models, including

the following assemblies: A2A05401, A2A05402, A2A05403, A2A05404, A2A05405, A2A05406

Fluid supply container: follow local code.

Solvent pails used when flushing: follow local code.

Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a non-conductive surface, such as paper or cardboard, which interrupts grounding continuity.

★ Mounting adapter kit 24V674 may be required for

mounting the solenoid to the 1053 valve.

‡ Mounting side plate 01/2983/97 may be required for

mounting the solenoid to the 1093 valve.

3A0261H 7

Valve Connection Kits

These valve connection kits enable certain valves to be used with this control package. Each kit contains the mechanical, electrical, and pneumatic hardware needed to install the valve. See associated drawing for hardware location and wiring information.

24E845, 1053 Dispense Valve with Added Up and Down Validation/Actuation Kit

NOTE: PX-HOME must be below PX-UP. PX-HOME

may have been supplied in top hole. If so move to the appropriate location as shown.

SOL-CSV

26, 28

14, 15, 16

SOL-OSV

LS-CSV

AMP-HOME

AMP-U

AMP-D

3, 6

PG-2

PX-HOME

PX-U

PX-D

18, 19, 20, 21

LS-OSV

4, 5

8 3A0261H

Ref Part Description Quantity

1 96/0098/99 SCREW, socket head, 10-24x1.50 2 2 16C798 PLATE, mounting, 1053, dsub, 15 pin 1 3 ADM00022 COVER, connector, dsub, 15p, 45deg 1 4 81/0360-N/11 SCREW, jack, connector, dsub, type a 2 5 B2050001 NUT, allen, 4-40, alloy 2 6 297331 SCREW, cap, 4x1/4 2 14 81/1265/11 BRACKET, end 2 15 297639 SCREW, cap, button head 2 16 81/0283-DIN/11 RAIL, din 0.01 17 F0200075 CABLE, prox-photo 2 18 81/0378-2/25 STRAP, ground, ring, #10, 16ga 1 19 100166 NUT, full hex 1 20 96/0005-2/99 WASHER, lock, ext, #10 1 21 84/0130-25/11 LABEL, prot earth(grnd).375x.375 1 22 16D050 AMPLIFIER, 1chan, photo, pnp, 24vdc 2 23 94/0740-A/99 FITTING, elbow, swivel, 1/4tubex10-32 2 24 127629 VALVE, solenoid, 4 way, 3 position, 24V 1 25 82/0217-A/11 MUFFLER, air, 1/8 NPT 2 26 127632 SCREW, socket head, 4-40x1.00 2 27 94/0705-1/96 FITTING, elbow, swivel, 1/4 tube 3 28 17A412 WASHER, split, #4 2

Valve Connection Kits

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3A0261H 9

Valve Connection Kits

24E846, 1053 Dispense Valve with Added Up Validation/Actuation Kit

NOTE: PX-HOME must be below PX-UP. PX-HOME

may have been supplied in top hole. If so move to the appropriate location as shown.

SOL-CSV

26, 28

14, 15, 16

SOL-OSV

LS-CSV

AMP-HOME

AMP-U

AMP-D

3, 6

PG-2

PX-HOME

PX-U

PX-D

18, 19, 20, 21

LS-OSV

4, 5

10 3A0261H

Ref Part Description Quantity

1 96/0098/99 SCREW, socket head, 10-24x1.50 2 2 16C798 PLATE, mounting, 1053, dsub, 15 pin 1 3 ADM00022 COVER, connector, dsub, 15p, 45deg 1 4 81/0360-N/11 SCREW, jack, connector, dsub, type a 2 5 B2050001 NUT, allen, 4-40, alloy 2 6 297331 SCREW, cap, 4x1/4 2 14 81/1265/11 BRACKET, end 2 15 297639 SCREW, cap, button head 2 16 81/0283-DIN/11 RAIL, din 0.01 17 F0200075 CABLE, prox-photo 1 18 81/0378-2/25 STRAP, ground, ring, #10, 16ga 1 19 100166 NUT, full hex 1 20 96/0005-2/99 WASHER, lock, ext, #10 1 21 84/0130-25/11 LABEL, prot earth(grnd).375x.375 1 22 16D050 AMPLIFIER, 1chan, photo, pnp, 24vdc 1 23 94/0740-A/99 FITTING, elbow, swivel, 1/4tubex10-32 2 24 127629 VALVE, solenoid, 4 way, 3 position, 24V 1 25 82/0217-A/11 MUFFLER, air, 1/8 NPT 2 26 127632 SCREW, socket head, 4-40x1.00 2 27 94/0705-1/96 FITTING, elbow, swivel, 1/4 tube 3 28 17A412 WASHER, split, #4 2

Valve Connection Kits

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3A0261H 11

Valve Connection Kits

24E847, 1093 Dispense Valve with Added Actuation Kit

NOTE: PX-HOME must be below PX-UP. PX-HOME

may have been supplied in top hole. If so move to the appropriate location as shown.

4, 5

PG-2

PX-UP

PX-HOME

PX-DOWN

SOL-CSV

LS-CSV

12 3A0261H

SOL-OSV

18, 19, 20

LS-OSV

26, 28

+ 28 hidden pages