Graco 24B796, 24K862, 24K861, 24K863, 24K864 User Manual
...
Kit Instructions/Parts
Important Safety Instructions
Read all warnings and instructions
in the Husky
®
1050 or Husky® 3300
Air-Operated Diaphragm Pump
manuals. Save all instructions.
Model 24B777 shown
ti14052a
®
DataTrak
For providing pump diagnostics and material usage information for diaphragm pumps.
Conversion Kits - DataTrak with Pulse Count and Runaway Protection
Husky® 1050 - 24B777, 24B784, and 24B793
Husky® 3300 - 24K861 and 24K862
Conversion Kits - DataTrak with Pulse Count
Husky® 1050 and Husky® 3300 - 24B794 and 24B795
Replacement Parts Kits 24B771, 24B772, 24B796, 24B798, 24K863, and 24K864
See page 3 for model information, including agency approvals.
Kits
313840G
EN
Contents
DataTrak™ includes agency approvals listed
below.
0359
II 1 G
Ex ia IIA T3 Ga
ITS13ATEX27862X
9902471
Class I, Div. 1,
Group D T3A
Contents
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DataTrak Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Prepare to Install . . . . . . . . . . . . . . . . . . . . . . . . . 4
Install the Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Check DataTrak Operation . . . . . . . . . . . . . . . . . 5
DataTrak Controls and Indicators . . . . . . . . . . . . . 6
DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . . . . 7
Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Calibration Procedure . . . . . . . . . . . . . . . . . . . . . 9
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 18
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 18
Related Manuals
Manual Description
1050 Air-Operated Diaphragm Pump,
312877
1050 Air-Operated Diaphragm Pump,
313435
3300 Air-Operated Diaphragm Pump,
3A0410
3300 Air-Operated Diaphragm Pump,
3A0411
Operation
Repair/Parts
Operation
Repair/Parts
2 313840G
DataTrak Kits
Conversion Kits
Use to add data monitoring capabilities to an existing pump.
Data Monitoring
Pulse
Count and
Husky
1050
Husky
3300
Diaphragm
Pump Material
Runaway
Protection
Pulse
Count
DataTrak Kits
24B777 24K861
24B795 24B795
24B784 24K862
24B794 24B794
24B793
24B794
* Kit includes replacement air valve compatible with solenoid.
Aluminum
Polypropylene
Conductive
Polypropylene
✔*
✔
✔*
✔
✔*
✔
Replacement Part Kits
Aluminum
Husky
1050A
24B772 24K864
24B798 24B798
Husky
3300A Description
Solenoid/Reed Switch Assembly
(pulse count and runaway protection)
Reed Switch Assembly
(pulse count only)
Polypropylene and Conductive Polypropylene
Husky 1050P
or 1050C
24B771 24K863
24B796 24B796
313840G 3
Husky
3300P Description
Solenoid/Reed Switch Assembly
(pulse count and runaway protection)
Reed Switch Assembly
(pulse count only)
Installation
WARNINGWARNINGWARNING
WARNING
1
ti14055a
ti14223a
ti14058a
S
4d
4c
Installation
SPECIAL CONDITIONS FOR SAFE USE
Equipment must comply with the following
conditions to avoid a hazardous condition
which can cause fire or explosion.
• All label and marking material must be
cleaned with a damp cloth (or equivalent).
• The electronic monitoring system is
required to be grounded. See Ground-
ing instructions in your pump operation
manual.
Prepare to Install
1. Relieve the pressure. Follow instructions in your
Operation manual.
4. Select the Diagnostic Codes card that matches the
operator’s preferred language. Insert it in the inside
of the DataTrak cover for quick reference.
5. DataTrak with runaway protection: Attach the solenoid (S) and bracket (4d) to the air valve. Use the
same screws (4c) that attach the air valve to the
manifold, as shown.
2. Disconnect the air line to the pump.
Install the Kit
1. Mount the bracket
to the wall. Use
approximately
3/8 in. bolts or
screws.
2. Install the DataTrak
module (1) on the
bracket.
3. Conversion Kits include a new air valve that is compatible with the solenoid. Remove the old air valve
and gasket from the pump, and install the replacement air valve and gasket.
4 313840G
Installation
ti14056a
5-pin
connector
ti14054a
ti14263a
6. Use the screw provided to attach the reed switch
just behind the air inlet. Remove the muffler, if
needed, for easier access. Rotate the air inlet fitting
as needed so the wrench flat clears the reed switch.
7. Connect the DataTrak cable to the 5-pin connector
on the reed switch. Reconnect the air line to the
motor.
a. The DataTrak pump icon should move when the
air motor changes direction.
b. The Grand Totalizer and Batch Totalizer should
advance.
4. DataTrak with runaway protection: Check for proper
runaway operation.
a. Run the air motor at a speed faster than the run-
away limit.
b. After 5 consecutive cycles,
the DataTrak should stop the
pump and display the runaway diagnostic screen.
c. To reset, turn the pressure off, then push
on the DataTrak module.
d. After resetting, turn on the air supply. The air
motor should run. Shut off the air until ready to
pump.
NOTE: If the DataTrak does not reset, turn air pressure
down, then use a screwdriver to push the solenoid
release button on the side of the air valve.
8. Secure DataTrack data cable. A plastic spiral conduit is provided to help prevent chafing.
5. Configure the DataTrak as needed. See page 7.
Check DataTrak Operation
1. Enable runaway and set the runaway limit. See
Setup Mode, page 7.
2. Run the air motor at a speed slower than the runaway limit.
3. Check for proper reed switch operation.
313840G 5
DataTrak Controls and Indicators
/min,
AD
AE, see details at right
CF BT
GT
AC
AA
PF
RK
AB
Run Mode
Setup Mode
TI11883a
RK
PF
ti8622b
ti8623b
DataTrak Controls and Indicators
Key
AA Runaway Limit, in cycles per minute (user settable;
00=OFF)
AB Displacement (user settable)
AC Flow Rate Units (user settable to gpm [US],
gpm [Imperial], oz/min [US], oz/min [Imperial], l/min, or
cc/min)
AD LED (fault indicator when flashing)
AE Display
PF Prime/Flush Key (Enables Prime/Flush mode. While in
Prime/Flush mode, runaway protection is disabled and the
batch totalizer [BT] will not count.) LED will flash while in
Prime/Flush mode.
RK Reset Key (Resets faults. Press and hold for 3 seconds to
clear the batch totalizer.) Push to toggle between flow rate
and cycle rate.
CF Cycle/Flow Rate
BT Batch Totalizer (resettable)
GT Grand Totalizer (not resettable)
Fig. 1. DataTrak Controls and Indicators
6 313840G
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