Graco Inc. 249800, 249802, 249804, 249806, 249808 Instructions - Parts List
Instructions - Parts List
For spraying or dispensing 1:1 mix ratio materials, including
epoxies, polyurethane foam, and polyurea coatings.
Not for use in explosive atmospheres.
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
311075K
ENG
See page 4 for a list of models and maximum working pressures.
Heated
Package, with
Fusion™ Gun
TI6987b
Taiwan Patent No. 1 303996
Australian Patent No. 2003291660
#ONFORMSTO!.3)5,
3TD#ERTIFIEDTO
#!.#3!3TD
#.O
Other patents pending.
Nonheated Package, with 2K
Ultra-Lite™ Gun and Cold
Spray disposable mixer
TI6989b
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Isocyanate Hazard . . . . . . . . . . . . . . . . . . . 9
Foam Self-ignition . . . . . . . . . . . . . . . . . . . 9
Moisture Sensitivity of Isocyanates . . . . . 9
Keep Components A and B Separate . . 10
Changing Materials . . . . . . . . . . . . . . . . .10
Component Identification . . . . . . . . . . . . 11
Controls and Indicators . . . . . . . . . . . . .13
Motor/Pump Control Function Knob . . . 13
STATUS Indicator . . . . . . . . . . . . . . . . . 13
Motor Power Switch/Circuit Breaker . . . 14
Heater Power Switch/Circuit Breaker . . 14
Heater Temperature Controls . . . . . . . . 14
Fluid Temperature Sensors and Displays .
14
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Startup of Heated Units . . . . . . . . . . . . . . 22
Heatup Guidelines . . . . . . . . . . . . . . . . 23
Heat Management Tips . . . . . . . . . . . . 23
Heating Foam Resins with 245 fa Blowing
Agents . . . . . . . . . . . . . . . . . . . . . . .24
Spraying/Dispensing . . . . . . . . . . . . . . . .25
Pause (Heated Units) . . . . . . . . . . . . . . . . 26
Refilling Tanks . . . . . . . . . . . . . . . . . . . . .26
Pressure Relief Procedure . . . . . . . . . . .27
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . .27
Maintenance . . . . . . . . . . . . . . . . . . . . . . .28
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . .29
Troubleshooting . . . . . . . . . . . . . . . . . . . .31
Status Codes . . . . . . . . . . . . . . . . . . . .31
Troubleshooting Chart . . . . . . . . . . . . .34
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Before Beginning Repair . . . . . . . . . . . .39
Removing Supply Tanks . . . . . . . . . . . .39
Recirc/Spray Valves . . . . . . . . . . . . . . .40
Displacement Pump . . . . . . . . . . . . . . .41
Control Module . . . . . . . . . . . . . . . . . . .43
Fluid Heaters (if supplied) . . . . . . . . . . .48
Pressure Transducers . . . . . . . . . . . . . .48
Drive Housing . . . . . . . . . . . . . . . . . . . .49
Cycle Counter Switch Replacement . . .50
Electric Motor . . . . . . . . . . . . . . . . . . . .51
Motor Brushes . . . . . . . . . . . . . . . . . . .52
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Suggested Spare Replacement Parts . .68
Accessories . . . . . . . . . . . . . . . . . . . . . . .68
Dimensions . . . . . . . . . . . . . . . . . . . . . . . .69
Technical Data . . . . . . . . . . . . . . . . . . . . .70
Graco Standard Warranty . . . . . . . . . . . .72
Graco Information . . . . . . . . . . . . . . . . . .72
2 311075K
Related Manuals
Related Manuals
The following manuals are for Reactor E-10 components and accessories. Some are supplied
with your package, depending on its configuration. Part No. 15G777 Compact Disk includes all
Reactor E-10 manuals. Manuals are also available at www.graco.com.
68
Displacement Pump
Part No. Description
311076 Instruction-Parts Manual (English)
Fluid Heater
Part No. Description
311210 Instruction-Parts Manual (English)
Fusion Air Purge Spray Gun
Part No. Description
309550 Instruction-Parts Manual (English)
Fusion Mechanical Purge Spray Gun
Part No. Description
309856 Instruction-Parts Manual (English)
2K Ultra-Lite Dispense Valve
Part No. Description
309000 Instruction-Parts Manual (English)
311230 2K Ultra-Lite Cold Spray and Joint Fill
Kits (English)
311075K 3
Models
Models
The model no., series letter, and serial no. are located on the back of the Reactor E-10. For faster
assistance, please have that information ready before calling Customer Service.
Maximum
Working
Package
Part,
Series
Bare
Proportioner
Part, Series Volts
* Electrical
Connection
Package
Description Application
Pressure,
psi
(MPa, bar)
249800, B249570, A 120
V
249802, B249571, A 240
V
249804, B249572, A 240
V
249806, B249576, A 120
V
249808, B249577, A 240
V
15 A cord
(motor)
15 A cord
(heaters)
10 A cord
(motor)
10 A cord
(heaters)
20 A cord
(motor and
heaters)
15 A cord
(motor only)
10 A cord
(motor only)
Heated Reactor
E-10, insulated
5-hose bundle,
Fusion
Purge spray gun
Heated Reactor
E-10, insulated
5-hose bundle,
Fusion
Purge spray gun
Heated Reactor
E-10, insulated
5-hose bundle,
Fusion
Purge spray gun
Nonheated Reactor E-10, 3-hose
bundle, 2K
Ultra-Lite
Nonheated Reac-
tor E-10, 3-hose
bundle, 2K
Ultra-Lite
™
™
™
Air
Air
Air
™
™
gun
gun
• Polyurethane
Foam
•Hot Polyureas
• Polyurethane
Foam
•Hot Polyureas
• Polyurethane
Foam
•Hot Polyureas
• Self-leveling
Joint Fillers
• Cold Polyureas
• Self-leveling
Joint Fillers
• Cold Polyureas
2000
(14, 140)
2000
(14, 140)
2000
(14, 140)
2000
(14, 140)
2000
(14, 140)
* See page 16 for detailed electrical require-
ments.
4 311075K
Warnings
Warnings
The following general warnings are for the setup, use, grounding, maintenance, and repair of this
equipment. Additional, more specific warnings may be found throughout the body of this manual
where applicable. Symbols appearing in the body of the manual refer to these general warnings.
When these symbols appear throughout the manual, refer back to these pages for a description
of the specific hazard.
WARNING
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Use only grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on sprayer and extension cords.
• Do not expose to rain. Store indoors.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on
skin, inhaled, or swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to
applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when
in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment
includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
• Hearing protection
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin.
This may look like just a cut, but it is a serious injury that can result in amputation.
Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and
before cleaning, checking, or servicing equipment.
311075K 5
Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or
explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric
lamps, and plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when
flammable fumes are present.
• Ground all equipment in work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do
not use equipment until you identify and correct the problem.
• Keep a fire extinguisher in the work area.
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment.
Such use can cause serious chemical reaction and equipment rupture, and result in
death, serious injury, and property damage.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• This equipment is for professional use only.
• Do not leave the work area while equipment is energized or under pressure. Turn
off all equipment and follow the Pressure Relief Procedure in this manual when
equipment is not in use.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See
Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s
warnings. For complete information about your material, request MSDS from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately
with genuine Graco replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your Graco distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and
hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Comply with all applicable safety regulations.
6 311075K
Warnings
WARNING
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or
servicing equipment, follow the Pressure Relief Procedure in this manual. Dis-
connect power or air supply.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation.
To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
311075K 7
Overview
Overview
The Reactor E-10 is a portable, electric-powered, 1:1 mix ratio proportioner, for use with a
wide variety of coatings, foams, sealants, and
adhesives. Materials must be self-leveling and
pourable, and may be applied with impingement mix spray guns, disposable mixer guns,
or flush-type mix manifolds.
Reactor E-10 is gravity-fed from 7 gal. (26.5
liter) supply tanks mounted on the unit. The
tanks are translucent to allow monitoring of
fluid level.
Severe duty, positive displacement reciprocating piston pumps meter fluid flow to the gun for
mixing and applying. When set to recirculation
mode, Reactor E-10 will circulate fluids back to
the supply tanks.
Heated models include separate thermostatically controlled heaters for each fluid, and an
insulated hose bundle with circulation return
hoses. This allows the hoses and gun to be
preheated to the desired temperature before
spraying. Digital displays show the temperatures of the two fluids.
Reactor E-10 has two recirculation speeds,
slow and fast, and an adjustable pressure output.
Slow Recirculation
• Slow circulation results in a higher temperature transfer in the heater, so hoses and
gun heat up quicker.
• Good for touchup or low flow spraying, up
to moderate temperature.
• Not used to circulate full tanks up to temperature.
• Use with 245 fa blowing agent foams, to
minimize heat returned to tank and reduce
frothing.
Fast Recirculation
• Use to support higher flow rates or higher
temperatures by preheating the tanks.
• Agitates fluid within tanks, to avoid heating
only the fluid at the top of the tank.
• Use for flushing.
An electronic processor controls the motor,
monitors fluid pressures, and alerts the operator if errors occur. See STATUS Indicator,
page 13, for further information.
8 311075K
Pressure Adjust
Automatically maintains selected pressure output for dispensing or spraying.
Isocyanate Hazard
Isocyanate Hazard
Spraying materials containing isocyanates
creates potentially harmful mists, vapors, and
atomized particulates.
Read material manufacturer’s warnings and
material MSDS to know specific hazards and
precautions related to isocyanates.
Prevent inhalation of isocyanate mists,
vapors, and atomized particulates by providing sufficient ventilation in the work area. If
sufficient ventilation is not available, a supplied-air respirator is required for everyone in
the work area.
To prevent contact with isocyanates, appropriate personal protective equipment, including
chemically impermeable gloves, boots,
aprons, and goggles, is also required for
everyone in the work area.
form small, hard, abrasive crystals, which
become suspended in the fluid. Eventually a
film will form on the surface and the ISO will
begin to gel, increasing in viscosity. If used,
this partially cured ISO will reduce performance and the life of all wetted parts.
The amount of film formation and rate of
crystallization varies depending on the
blend of ISO, the humidity, and the temperature.
To prevent exposing ISO to moisture:
• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open
container.
• Keep the felt washers in the pump wet-cups
saturated with Graco ISO pump oil, Part
No. 217374. The lubricant creates a barrier
between the ISO and the atmosphere.
• Use moisture-proof hoses specifically
designed for ISO, such as those supplied
with your system (see page 63).
Foam Self-ignition
Some materials may become self-igniting if
applied too thickly. Read material manufacturer’s warnings and material MSDS.
Moisture Sensitivity of Isocyanates
Isocyanates (ISO) are catalysts used in two
component foam and polyurea coatings. ISO
will react with moisture (such as humidity) to
• Never use reclaimed solvents, which may
contain moisture. Always keep solvent containers closed when not in use.
• Never use solvent on one side if it has been
contaminated from the other side.
• Always park pumps when you shutdown,
see page 27.
• Always lubricate threaded parts with Part
No. 217374 ISO pump oil or grease when
reassembling.
311075K 9
Keep Components A and B Separate
Keep Components A
and B Separate
CAUTION
To prevent cross-contamination of the equipment’s wetted parts, never interchange com-
ponent A (isocyanate) and component B
(resin) parts.
Changing Materials
• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after
flushing, see page 28.
• Check with your material manufacturer for
chemical compatibility.
• Most materials use ISO on the A side, but
some use ISO on the B side.
• Epoxies often have amines on the B (hardener) side. Polyureas often have amines on
the B (resin) side.
10 311075K
Component Identification
Key for FIG. 1
Component Identification
A Supply Tank A
B Supply Tank B
C Pump A
D Pump B
E Heater A
F Heater B
G Fluid Pressure Gauges
H Recirc/Spray and Overpressure Relief Valves
J Control Panel; see F
IG. 3, page 13
K Electric Motor and Drive Housings
L Insulated Hose Bundle (includes circulation
return hoses)
U
N
P
E
A
M Fusion Air Purge Spray Gun
N Desiccant Dryer (mounts on supply tank A)
P Recirculation Tubes
Q Air Line Inlet (quick-disconnect fitting)
R Outlet Hose Connections
S Return Hose Connections
T Fluid Temperature Sensors
U Hose Rack and Control Shield
V Fluid Inlet Ball Valves (1 on each side)
W Fluid Inlet Strainers (1 on each side)
XPower Cord
YLift Ring
Z Air Filter/Moisture Separator
Y
J
P
B
H
S
G
T
R
C
Q
Z
M
L
D
FIG. 1: Component Identification, Heated Packages (Part No. 249804 Shown)
F
T
K
V
W
X
TI6987b
311075K 11
Component Identification
Key for FIG. 2
A Supply Tank A
B Supply Tank B
C Pump A
D Pump B
G Fluid Pressure Gauges
H Recirc/Spray and Overpressure Relief Valves
J Control Panel; see F
IG. 3, page 13
K Electric Motor and Drive Housings
L Hose Bundle
M 2K Ultra-Lite Spray Gun, with disposable static
mixer
U
N
P
A
N Desiccant Dryer (mounts on supply tank A)
P Recirculation Tubes
Q Air Line Inlet (quick-disconnect fitting)
R Outlet Hose Connections
U Hose Rack and Control Shield
V Fluid Inlet Ball Valves (1 on each side)
W Fluid Inlet Strainers (1 on each side)
XPower Cord
Y Lift Ring
Z Air Filter/Moisture Separator
Y
J
P
B
H
G
M
R
C
Q
Z
L
D
K
V
W
FIG. 2: Component Identification, Nonheated Packages (Part No. 249808 Shown)
X
TI6989b
12 311075K
Controls and Indicators
ST
Controls and Indicators
CF
TD TD
FIG. 3. Controls and Indicators (heated unit shown)
Motor/Pump Control
• Indicator (ST) blinking: If error occurs, STA-
Function Knob
Use knob (CF) to select desired function.
Icon Setting Function
Stop/Park Stops motor and auto-
matically parks pumps.
Slow
Recirc
Fast Recirc Fast recirculation
Pressure
Adjust
STATUS Indicator
• Indicator (ST) steady on: Motor Power
switch is turned on and control board is
working.
Slow recirculation
speed.
speed.
Adjusts fluid pressure
to gun in spray mode.
Code
No. Code Name
1 Pressure imbalance between A and B
2 Unable to maintain pressure setpoint
3 Pressure transducer A failure
4 Pressure transducer B failure
5 Excessive current draw
6 High motor temperature
7 No cycle counter switch input
MP
HP
TI7016a
TUS indicator will blink 1 to 7 times to indicate status code, pause, then repeat. See
T
ABLE 1 for a brief description of status
codes. For more detailed information and
corrective action, see page 31.
Table 1: Status Codes
(see also the label on back of the control
enclosure)
sides
The default is to shut down if a status
code indication occurs. Codes 1 and 2
may be set to disable automatic shutdown if desired; see page 32. The other
codes are not settable.
311075K 13
Controls and Indicators
Motor Power Switch/Circuit Breaker
Switch (MP) turns power on to control board
and function knob. The switch includes a 20 A
circuit breaker.
Heater Power Switch/Circuit Breaker
See FIG. 3. Switch (HP) turns power on to
heater thermostats. The switch includes a 20 A
circuit breaker. Present on heated units only.
Heater Temperature Controls
See FIG. 4. Control knobs (HC) set temperature of component A and B heaters. Indicator
lights (HL) turn on when thermostats are heating, and off when heater reaches setpoint.
Present on heated units only.
Fluid Temperature Sensors and Displays
See FIG. 3. Fluid temperature sensors (T)
monitor actual temperature of component A
and B fluid going to spray gun. Temperatures
are then displayed (TD). Present on heated
units only.
Unit is shipped set to °F. To change to °C, see
page 43.
HL
HC
E
T
FIG. 4. Heater Temperature Controls
HL
HC
F
T
TI6984a
14 311075K
Setup
1. Locate Reactor E-10
a. Locate Reactor E-10 on a level
surface.
b. Do not expose Reactor E-10 to
rain.
2. Electrical requirements
Improper wiring may cause electric shock or
other serious injury if work is not performed
properly. Have a qualified electrician perform
any electrical work. Be sure your installation
complies with all National, State and Local
safety and fire codes.
Setup
a. Reactor E-10: grounded through
power cord.
b. Generator (if used): follow your
local code. Start and stop generator with power cord(s) disconnected.
c. Spray gun: grounded through the
supplied fluid hoses, connected
to a properly grounded Reactor
E-10. Do not operate without at
least one grounded fluid hose.
d. Object being sprayed: follow your
local code.
Connect Reactor E-10 to the correct power
source for your model. See TABLE 2. Models
with two power cords must be connected to
two separate, dedicated circuits. See FIG. 5.
Some models include cord adapters (55, 56)
for use outside North America. Connect the
appropriate adapter to the unit’s power cord
before connecting to your power source.
3. Ground system
The equipment must be grounded. Grounding
reduces the risk of static and electric shock by
providing an escape wire for the electrical current due to static build up or in the event of a
short circuit.
e. Solvent pails used when flushing:
follow your local code. Use only
metal pails, which are conductive, placed on a grounded surface. Do not place pail on a
nonconductive surface, such as
paper, plastic, or cardboard,
which interrupts grounding continuity.
f. To maintain grounding continuity
when flushing or relieving pressure, hold a metal part of spray
gun firmly to the side of a
grounded metal pail, then trigger
gun.
311075K 15
Setup
Table 2: Electrical Requirements
Model Required Power Source Power Cord Connector
120 V, 1 phase, 50/60 Hz, two
15 ft (4.5 m) power cords,
Heated
240 V, 1 phase, 50/60 Hz, two
15 ft (4.5 m) power cords,
Heated
240 V, 1 phase, 50/60 Hz, one
15 ft (4.5 m) power cord,
Heated
120 V, 1 phase, 50/60 Hz, one
15 ft (4.5 m) power cord, Nonheated
240 V, 1 phase, 50/60 Hz, one
15 ft (4.5 m) power cord, Nonheated
Table 3: Extension Cord Requirements
Two separate, dedicated circuits rated at minimum of 15
A each
Two separate, dedicated circuits rated at minimum of 10
A each
Single dedicated circuit rated
at minimum of 16 A
Single dedicated circuit rated
at minimum of 15 A
Single dedicated circuit rated
at minimum of 8 A
Two NEMA 5-15T
Two IEC 320, with
two local adapters:
Euro CEE74 Adapter
Australia/China Adapter
One NEMA 6-20P
One NEMA 5-15T
One NEMA 6-20P
Required Wire Size
Model
Nonheated and two cord heated
Up to 50 ft (15 m) Up to 100 ft (30 m)
AWG 14 AWG 12
models
Single cord heated model AWG 12 AWG 10
Cords must be 3-conductor grounded, rated for your
environment.
16 311075K
To avoid electric shock, always unplug both cords
before servicing Reactor E-10.
1
Ensure no other high amp loads are connected
while running Reactor E-10.
2
To verify separate circuits, plug in Reactor E-10
or a worklight and cycle breakers on and off.
1
Heater Power
Setup
2
1
Motor Power
FIG. 5. Use Two Separate Circuits for Two Cord Models
4. Connect fluid hoses
Connect fluid supply hoses to outlet
hose connections (R, FIG. 6). Red hoses
for component A (ISO), blue for component B (RES). Fittings are sized to prevent connection errors. Connect other
end of hoses to A and B inputs of gun.
Heated units only: connect recirculation
hoses from gun recirculation ports to
connections (S).
5. Connect gun air hose
Connect gun air hose to the gun air
input and to the air filter outlet (Z). If you
are using more than one hose bundle,
join the air hoses with the nipple (305)
provided with the hose bundle.
6. Connect main air supply
Air Filter/Moisture Separator (Z) is
equipped with an automatic moisture
drain.
7. Flush before first use
TI7061a
Connect the main air supply to the quick
disconnect fitting (Q) on the unit. Air
supply hose must be at least 5/16 in. (8
mm) ID up to 50 ft (15 m) or 3/8 in. (10
mm) ID up to 100 ft (30 m).
The Reactor E-10 is tested with a plasticizer oil at the factory. Flush out the oil
with a compatible solvent before spraying. See page 29.
On heated units with Fusion guns, connect the supplied ball valve and
quick-disconnect coupler to the gun air
hose, then connect the coupler to the
gun air fitting.
311075K 17
Setup
S
Heated Units
B (RES)
TI6988b
FIG. 6. Hose Connections
A (ISO)
Q
Z
AIR
B (RES)
R
AIR
Nonheated
R
A (ISO)
Q
Z
TI6990b
18 311075K
Setup
8. Fill wet-cups
Keep the felt washers in the pump
wet-cups saturated with Graco ISO
pump oil, Part No. 217374. The lubricant
creates a barrier between the ISO and
the atmosphere.
Pump rod and connecting rod move during
operation. Moving parts can cause serious
injury such as pinching or amputation. Keep
hands and fingers away from wet-cup during
operation. Shut off Motor Power
before filling wet-cup.
9. Fill fluid tanks
CAUTION
To prevent cross-contamination of fluids and
equipment parts, never interchange component A (isocyanate) and component B (resin)
parts or containers.
Have at least two 5 gal. (19 liter) pails to
transfer fluid from drums to supply tanks.
Label one pail “A” and the other “B”, using
the red and blue labels provided. Always
doublecheck which material you have before
pouring it in the supply tanks. Pouring is easier if pails are not filled to the top.
Fill wet-cups through slots
in plate, or loosen screws
and swing plate aside.
TI6985a
Open only one supply tank at a time, to avoid
splashing material from one tank into the
other when filling.
Using a drill and mixing blade, mix filled or
separated materials in the pail before adding to the tanks. Material left in the tanks
overnight may need to be remixed in the
tanks.
311075K 19
Setup
a. Lift hose rack. Remove tank A
cover and pour ISO into tank A
(red side, with desiccant filter in
cover). Replace cover .
Desiccant filter is blue when fresh, and
turns pink when saturated. Be sure
shipping plugs are removed from openings on desiccant filter.
1
TI7017a
b. Remove tank B cover and pour
resin into tank B (blue side).
Replace cover .
1
10. Purge air and flush fluid from
lines
a. Remove both recirculation tubes
(P) from the tanks and secure
each one in a dedicated waste
container.
P
TI7022a
b. Set function knob to Stop/Park
TI7018a
1
. Add thin coating of grease lubricant to tank o-ring if lid is difficult
to assemble to tank.
.
c. Plug in power cord(s). See TABLE
2, page 16.
d. Open both pump fluid inlet valves
(V, shown in open position).
V
TI7019a
20 311075K
Setup
e. Turn on Motor Power.
f. Set Recirc/Spray valves to
Recirc.
g. Set function knob to Slow Recirc
or Fast Recirc .
OR
h. When clean fluids exit both recir-
culation tubes (P), set function
knob to Stop/Park .
i. Replace recirculation tubes in
supply tanks.
j. On nonheated units, purge the
hoses through the gun without a
static mixer installed.
For heated units, continue with Startup of
Heated Units, page 22.
Nonheated units are ready to spray/dispense. Go to Spraying/Dispensing, page
25.
311075K 21
Startup of Heated Units
Startup of Heated Units
Some models heat the fluid, which can cause
equipment surfaces to become very hot. To
avoid severe burns:
• Do not operate Reactor E-10 without all
covers and shrouds in place.
• Do not touch hot fluid or equipment.
• Allow equipment to cool completely
before touching it.
• Wear gloves if fluid temperature exceeds
110°F (43°C).
3. Turn on Heater Power.
4. Temporarily set heater control knobs to
maximum setting.
1. Perform Setup, pages 15-21.
5. Circulate through heaters until tempera-
ture readouts display desired temperature. See TABLE 4 below.
2. Set function knob to Slow Recirc or
6. Adjust heater control knobs as neces-
Fast Recirc . See Heatup Guidelines, page 23, then continue with steps
3-6.
OR
Table 4: Heatup Time Guidelines for starting a cold machine with 5 gal. (19 l) per side (see
Notes below)
Fluid Spray Target
Temperature
125°F (52°C) 20 minutes 25 minutes
150°F (65°C) 40 minutes 50 minutes
35 ft (10.7 m) Hose
(1 bundle)
sary for a stable spray temperature.
70 ft (21 m) Hose
(2 bundles)
Use fast circulation until temperature is within 20°F (11°C) of target,
then use slow circulation to reach final temperature.
Different fluids will absorb heat at different rates. When refilling a warm
machine, heatup times will be less.
22 311075K
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