Graco 244811, 3030, 3540, 2730, 3340 Instructions Manual

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Page 1
INSTRUCTIONS
309368
This manual contains important warnings and information. READ AND KEEP FOR REFERENCE.
INSTRUCTIONS
Direct-Drive Pressure Washers
2730
Model 244811, Series B with Briggs & Stratton 6.5 HP Motor
2700 psi (186 bar, 18.6 MPa) Operating Pressure 3000 psi (210 bar, 21.0 MPa) Maximum Working Pressure
2730
Model 244812, Series B with Honda 6.5 HP Motor
2700 psi (186 bar, 18.6 MPa) Operating Pressure 3000 psi (210 bar, 21.0 MPa) Maximum Working Pressure
3030
Model 244813, Series B
3000 psi (210 bar, 21.0 MPa) Operating Pressure 3300 psi (227.5 bar, 22.75 MPa) Maximum Working Pressure
Rev. H
First choice when
quality counts.t
3340
Model 244814, Series B
3300 psi (227.5 bar, 22.75 MPa) Operating Pressure 3600 psi (248 bar, 24.8 MPa) Maximum Working Pressure
3540
Model 244815, Series B
3500 psi (241 bar, 24.1 MPa) Operating Pressure 3800 psi (262 bar, 26.2 MPa) Maximum Working Pressure
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440 --1441
3300 Pressure Washer Model 244814 Shown
ECOPYRIGHT 2001 GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
Page 2
Table of Contents
Symbols 2......................................
Warnings 3......................................
Component Identification 4........................
Pressure Relief Procedure 7.......................
Installing and Changing Spray Tips 13..............
Parts Drawing 16.................................
Parts List 17.....................................
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious injury or death if you do not follow instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow instruc­tions.
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WARNINGS
Fuel Hazard:
Fuel is combustible. When spilled on a hot surface it can ignite and cause a fire. Do not fill fuel tank while engine is running or hot.
Exhaust Hazard:
Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Do not operate this equipment in a closed building.
Equipment Misuse Hazard:
Misuse of pressure washer or accessories can cause the equipment to rupture or malfunction and result in serious injury.
DDo not alter or modify any part or factory--setting. DCheck equipment daily. Repair or replace worn or damaged parts immediately. DDo not exceed maximum working pressure (MWPR) of the lowest--rated system component. DUse fluids and solvents that are compatible with the equipment wetted parts. See Specifications page
for this information.
DWear hearing protection when operating this equipment. DDo not “blow back” fluid; this is not an air spray system.
DFollow Pressure Relief, page 7 before cleaning, checking or servicing equipment.
TOXIC FLUID HAZARD:
Hazardous fluid or toxi fumes can cause serious injury or death if splashed in eyes or on skin, inhaled, or swallowed.
DKnow specific hazards of fluids you are using and take protective measures as recommended by
the fluid and solvent manufacturer.
Injection Hazard:
Spray from gun, leaks or ruptured components can inject fluid into your body and cause serious injury. Fluid splashed in eyes or on skin can also cause serious injury.
DFluid injected into skin might look like just a cut, but it is a serious injury. Seek immediate surgical
treatment.
DDo not point gun at anyone or any part of the body. DDo not stop or deflect leaks with hand, body, glove, or rag. DDo not put your hand or fingers over the spray tip. DTIghten fluid connections before you start this equipment. DEngage the gun safety whenever you stop spraying. DFollow Pressure Relief Procedure, page 7 if the spray tip clogs and before you clean, check or
service this equipment.
DRepair or replace worn or damaged parts immediately. DCheck hoses, tubes, and couplings daily. Do not repair high--pressure couplings. Replace entire
hose. Fluid hoses must have spring guards on both ends to prevent kinks and rupture.
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Component Identification
Hose
On/Off Engine Switch (side)
Pressure Gauge (not shown)
Hose Rack (a)/Gun Holder (b)
(b)
(a)
Gun and wand
Tip Storage
High Pressure Hose Connection
Garden Hose Connection
Pressure Unloader Adjustment Knob
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Oil Level Site Gauge
Engine Oil Fill
Water Pump Oil Fill
Page 5
Setup
Shipping Damage
Check the pressure washer for shipping damage. Notify the carrier immediately if there is any damage.
Connect High--Pressure Hose and Gun
Connect the high--pressure hose between the pump outlet and gun inlet. Both of these connections are made with quick couplers.
CAUTION
Up to 100 ft (30 m) of 3/8” high--pressure hose may be used. Longer hoses could affect pressure washer and chemical injector performance balance.
Install Spray Tip
Install the spray tip on the wand. (Installing and Changing Spray Tips, page 13). If you are using a Sandblast­ing Kit, see its separate manual for installation instructions.
Connect to Water Supply
Connect hose with at least a 3/4--in (19 mm) ID from the water supply to the 3/4--in garden hose inlet on the pressure washer. The supply hose should not be more than 50 ft (15 m) long.
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CAUTION
Before you connect the garden hose to the pressure washer, check your local plumbing code regarding cross--connection to the water supply. If required, install a backflow preventer.
If the inlet water pressure is over 60 psi (4.1 bar), a regulating water valve must be installed at the garden hose connection.
Do not exceed 160_F(70_C) inlet water temperature.
NOTE: The water source must have a minimum flow rate equal to that of the pressure washer.
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Page 7
PRESSURE RELIEF
Follow these instructions whenever you are instructed to relieve pres­sure, stop spraying for more than 10 minutes, check or service the
equipment, or install or clean the spray nozzle.
1. Engage trigger safety latch.
2. Turn pressure washer off.
3. Remove ignition cable from spark plug.
4. Shut off water supply. Disconnect from water.
5. Disengage trigger safety latch and trigger the gun to relieve pressure. Then re--engage the safety latch.
Note: If you suspect that the spray tip or hose is clogged or that pressure has not been fully relieved after following the steps above, disengage the trigger safety latch and trigger the gun to relieve pressure.
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Operation
Startup
Always use this startup procedure to ensure that the pressure washer is started safely and properly.
D Always engage the gun trigger safety latch when you stop spraying. This reduces the risk of fluid
injection or splashing in the eyes or on the skin if the gun is bumped or triggered accidentally.
D Always observe the CAUTIONS in this section to avoid costly damage to the pressure washer.
D If you use the Sandblaster Kit, see the Sandblaster Kit Manual for detailed cleaning information.
.
. Check the oil level of the engine and pump.
1
Oil level
NOTE: All Honda engine powered pressure washers are equipped with an engine low-oil sensor that shuts the engine off if the oil level falls below a certain level. If the engine stops unexpectedly, check the oil and the fuel levels. Check the oil level each time you add fuel.
WARNING
FIRE HAZARD
Do not refuel a hot engine. Refueling a hot engine could cause a fire. Use only fresh, clean, regular or unleaded gasoline. Close the fuel shutoff valve during refueling.
2. Check fuel level.
3. Check oil level in pump. It should be half way up the sight
glass located on the front of the pump. Add pump oil as necessary . The system is equipped with a thermal over­load to help prevent severe damage.
Fuel level
Oil level
NOTE: It is important to drain and refill the pump oil after the first 50 hours of operation.
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4
. Turn on water supply.
CAUTION
Never run pressure washer without water. Costly damage to the pump will result. Always be sure the water supply is completely turned on before you run the pressure washer.
5
. Trigger the gun until a constant stream of water sprays from the tip indicating
the air is purged from the system.
6. Open fuel shutoff valve. Be sure the spark plug ignition
cable is pushed firmly onto the spark plug.
7. Put the switch in the ON position and the throttle at HALF
throttle.
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CAUTION
Do not allow pressure washer to idle for more than 10 minutes. This causes the recirculating water to overheat and serious damage to pump. Turn off pressure washer if it will not be spraying at least every 10 minutes. If heated inlet water is used, reduce this time more. Do not operate pressure washer with inlet water screen removed. This screen helps keep abrasive sediment out of pump, which could clog pump or damage cylinders. Keep screen clean. Do not pump caustic materials; such materials could corrode pump components.
8. Pull the starter rope quickly to start the engine.
Pull and return the rope until the engine starts. HINT: Placing one foot on the pressure washer as a brace provides better leverage.
NOTE: For easier starting, have one person start pressure washer while another triggers gun. D If engine is cold, start engine with choke completely closed. In cool weather, you might have to let engine
run with choke closed for first 10--30 seconds. In warm weather, open choke completely as soon as en­gine starts.
D If engine is warm, start engine with choke completely open or partially closed. When engine starts open
choke completely.
CLOSED
HALF
OPEN
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Trigger Safety Latch
Always engage the safety latch when you stop spraying.
disengaged
engaged
WARNING
Always engage the trigger safety latch when you stop spraying even for a moment. The engaged, safety latch prevents the fun from being triggered accidentally by hand or when dropped or bumped. Be sure the latch is pushed fully down, or it will not prevent the gun from being triggered.
WARNING
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Chemical Injector Operation
1
. Follow Pressure Relief Procedure (page 7).
2. Insert chemical filter (attached with clear tubing to
chemical injector) into the container of chemical. Insert brass coupler into chemical injector.
3. Install the black, large--orifice, chemical tip. (Instal-
ling and Changing Spray Tips page 13).
The large orifice of the chemical tip causes a drop in pressure that actuates the chemical injector. Changing back to a small orifice spray tip deactivates the chemi­cal injector and produces high pressure for rinsing. The chemical filter can be left in the chemical container during high--pressure use. To regulate the flow rate of the chemical, turn the chemical adjustment knob on the injector.
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Installing and Changing Spray Tips
Spray tips have 4-- or 5--digit numbers on them. The first two digits are the spray angle. Tip holding holes are provided on the chassis.
NOTE: The chemical injector tip is brass and has a large opening and a black plastic cap.
. Perform Pressure Relief Procedure (page 7).
1
2. Point the gun and wand away from you and anyone else.
Spray Tip Number
00XXX
15XXX
25XXX
40XXX
Chemical
Spray Pattern Fan Angle
0_ blaster (red)
15_ (yellow)
25_ (green)
40_ (white)
XX_ (black)
3. Without holding your hand over the spray tip (A), pull back the
quick coupler ring (B). Remove the current tip, install a differ­ent one. Then push the ring back on.
A
B
CAUTION
To avoid blowing the O-ring out of the quick coupler due to the high pressure in the system, never operate the pressure washer without a tip securely mounted in the quick coupler.
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Shutdown, Flushing, and Storage
D Before you store the pressure washer
overnight or transport it, disconnect the water supply, and turn off the fuel supply valve.
D After each use, wipe all surfaces of the
pressure washer with a clean, damp cloth.
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Long T erm (more than 30 days)/Winter Storage
S Do not store unit outside where it can be exposed to rain, dirt or adverse weather condi-
tions.
S Do not expose pressure washer to freezing temperatures or allow water to freeze in
pressure washer components, causing the pump to lock--up. If this happens let pump thaw naturally in WARM ENVIRONMENT. DO NOT attempt to to speed up this process by pouring warm water on pump. This could cause further damage.
ENGINE:
1. Run engine until gas is gone or stabilize the fuel and run it through the fuel system and carbu­retor.
2. Drain water out of pressure washer hose.
3. Turn fuel system to OFF position.
Pump:
1. Attach one end of a 4 or 5--foot section of hose to pump inlet and other end in an antifreeze solution approximately 1--foot off the ground.
2. Pull pull--cord on engine until antifreeze comes out of pump outlet.
Storage Location:
1. Store pressure washer in garage, basement or other area where it is protected from freezing temperatures.
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Parts for 2730 Pressure Washer
Model 244811, Series A
40
14
4
5
8--12
1
45
29*
41
42
44
31
43
18
27
34*
39
2
33*
35*
30
32*
28
23
25
3
20
21
22
16
ti1309B
17
19
7
26
38, 15
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Parts for 2730 Pressure Washer
Model 244811, Series A with 6.5 HP Briggs & Stratton motor
Ref.
Ref.
Part
No.
No.
1 1 16299 1
2 244749 1
3 244767 1
4 244779 1
5 244782 1
7 80451 1 2
8 805535 1
9 805536 1
10 805537 1
1 1 805538 1
244768 1
12 805634 1
14 804275 1
15 1 16342 2
16 1 10837 4
17 1 11040 4
18 197428 1
19 1 16411 2
20 801546 2
Description Qty.
Part
No.
No.
21 100132 2
22 101566 2
23 801504 2
25 197792 1
26 1 16477 2
27 244803 1
28 1 16460 1
29 244741 1
30 1 16557 1
31 1 16558 1
32 804037 1
33 804402 1
34 80401 1 1
35 804033 1
38 1 16563 2
39 244821 1
40 198012 1
41 804582 1
42 15B910 1
43 244746 1
44 801 112 1
45 287643 1
Description Qty.
17309368
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Parts for 2730 Pressure Washer
Model 244812, Series A, with Honda 6.5 HP Motor
4
40
41
*34
*33
2
31
39
18
42
29*
45
44
* internal replacement parts
27
43
30
*35
*32
5
25
1
16
19
26
22
20
17
7
38, 15
14
28
3
23
21
8--12
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Parts for 2730 Pressure Washer
Model 244812, Series A with Honda 6.5 HP Motor
Ref. No.
1 1 16298 1
2 244749 1
3 244767 1
4 244779 1
5 244782 1
7 80451 1 2
8 805535 1
9 805536 1
10 805537 1
1 1 805538 1
12 805634 1
14 804275 1
15 116342 2
16 110837 4
17 111040 4
18 197428 1
19 116411 2
20 801546 2
Part No. Description Qty.
244768 1
Ref. No.
21 100132 2
22 101566 2
23 801504 2
25 197792 1
26 116477 2
27 244803 1
28 116460 1
29 244741 1
30 116557 1
31 116558 1
32 804037 1
33 804402 1
34 804011 1
35 804033 1
38 116563 2
39 244821 1
40 198012 1
41 804582 1
42 15B910 1
43 244746 1
44 801112 1
45 287643 1
Part No. Description Qty.
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Parts for 3030/3340/3540 Pressure Washer
Model 244813, Series A with Honda 9 HP Motor Model 244814, Series A, with Honda 11 HP Motor Model 244815, Series A, with Honda 13 HP Motor
4
41
3
42
31 40
18
43
29*
46
45
44
* internal replacement parts
*33
27
*34
2
30
*35
*32
28
14
5
8--12
1
25
16
19
26
23
21
20
22
17
38
39, 15
7
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Parts for 3030/3340/3540 Pressure Washer
Model 244813, Series A with Honda 9 HP Motor Model 244814, Series A with Honda 11 HP MotorG Model 244815, Series A with Honda 13 HP Motorn
Ref. No.
1
2
3 244767 1
4 244779 1
5
7
8
9
10
11
12 805634 1
14 804275 1
15 1 16342 2
16 1 10837 4
17 1 11040 4
Part No. Description Qty.
803900
803158G 1
1 14703n 1
244750
244751G 1
244752n 1
244782
244783Gn 1
80451 1
1 16478Gn 2
805539
805543
805540
805544
805541
805545
805542
805546
244769
800708
G
n 1
G
n 1
G
n 1
G
n 1
G
n 1
Ref. No.
1
1
1
2
1
1
1
1
1
18 197428 1
19 116411 2
20 801546 2
21 100132 2
22 101566 2
23 801504 2
25 801137 1
26 116477 2
27 244804 1
28 116461 1
29 244741 1
30 116559 1
31 116558 1
32 804404 1
33 804402 1
34 804415 1
35 804033 1
38 198055 2
39 116563 2
40 244821 1
41 198012 1
42 804582 1
43 15B910 1
44 244746 1
45 801112 1
46 287643 1
Part No. Description Qty.
244805 1
244806 1
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Notes
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Sound Data
Direct Drive Pressure Washer Models
Sound Data
Sound Pressure 92.5 dB(A) 89.0 dB(A) 93.3 dB(A) 90.4 dB(A) 90.7 dB(A)
Sound Level 106.8 dB(A) 103.3 dB(A) 107.6 dB(A) 104.7 dB(A) 105.0 dB(A)
2730 Briggs & Stratton
Motor
2730
Honda Motor
3030 3340 3540
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Graco Standard Warranty
Graco warrants allequipment manufactured byGraco andbearing its nameto be free fromdefects in material andworkmanship onthe date of sale by an authorized Gracodistributor tothe original purchaser foruse. With the exception ofany special,extended, orlimited warrantypublished byGraco, Graco will, for a period oftwelve months from the dateof sale,repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed,operated and maintained in accor­dance with Graco’s written recommendations.
This warranty does not cover, and Gracoshall not be liable for general wear and tear, or any malfunction,damage or wear caused by faultyinstallation, misapplication,abrasion, corrosion, inadequate orimproper maintenance, negligence, accident, tampering, orsub­stitution of non--Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipmentwill bereturned to theoriginal purchaser transportationprepaid. If inspection ofthe equipmentdoes notdisclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’ssole obligationand buyer’ssole remedyfor anybreach ofwarrantyshall be as set forth above. The buyer agrees thatno other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property,or any other incidental or consequential loss) shall be available. Any actionfor breachof warrantymust be brought withintwo (2) years of the date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUST
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given orinstituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais­sent avoirconvenu que la rédaction du présente document sera en Anglais, ainsique tous documents, aviset procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
OMERS
TO PLACE AN ORDER OR FOR SERVICE, contact your Graco distributor, or call this number to identify the
distributor near you:1--800--690--2894 Toll Free
mm 309368
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440 --1441
24 309368
Graco Headquarters: Minneapolis
www.graco.com
Printed in USA 309368F
8/2001 Rev. 07/2008
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