Graco 236859, 236155, 236156, 236157, 236158 Instructions And Parts List

Page 1
Instructions – Parts List
Parts
STAINLESS STEEL (ASME)
2-Gallon Pressure Tanks
Maximum Air Inlet Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Working Fluid Pressure
(for HVLP or low-pressure, fine-adjustment applications)
High-Pressure Regulated Tank: 100 psi (0.7 MPa, 7 bar)
Pressure Tank Regulation Pressure Tank Pressure Tank with Agitator
Low Pressure
High Pressure
* These items are CE marked. { These items are
236155 ** 236156 * {
236157 ** 236158 * {
0359
II 1/2 G T6
ITS03ATEX11251
308370L
** These items conform to the Pressure Equipment Directive; however, they are not CE marked per said directive.
All items are intended for flammable liquids and are assessed to the Pressure Equipment Directive as such.
03094B
Low-Pressure Tank
with Agitator
03092A
Low-Pressure Tank
GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441
Copyright 1994, Graco Inc. is registered to I.S. EN ISO 9001
03098B
High-Pressure Tank
with Agitator
03096A
High-Pressure Tank
Page 2
Table of Contents
Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical Systems 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Drawings and Lists
236859, Agitator 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
236155, Low-Pressure Tank 10. . . . . . . . . . . . . . . . . .
236156, Low-Pressure Tank with Agitator 12. . . . . . .
236157, High-Pressure Tank 14. . . . . . . . . . . . . . . . . .
236158, High-Pressure Tank with Agitator 16. . . . . .
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.
Accessories 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Standard Warranty 20. . . . . . . . . . . . . . . . . . . . . .
Graco Information 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.
INSTRUCTIONS
WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
D This equipment is for professional use only.
D Read all instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.
D Do not alter or modify this equipment. Use only genuine Graco parts.
D Check equipment daily. Repair or replace worn or damaged parts immediately.
D Do not exceed the maximum working pressure of the lowest-rated component in your system. The
maximum working fluid pressure of the low-pressure regulated tanks is 15 psi (0.1 MPa, 1 bar). The maximum working fluid pressure of the high-pressure regulated tanks is 100 psi (0.7 MPa, 7 bar)
D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the
Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
D Always wear protective eyewear, gloves, clothing, and respirator as recommended by the fluid and
solvent manufacturer.
D Comply with all applicable local, state, and national fire, electrical, and safety regulations.
2 308370
Page 3
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.
D Ground the equipment and the object being sprayed. Refer to Grounding on page 5.
D If there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing immediately. Do not use the equipment until you identify and correct the problem.
D Do not use 1,1,1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents, or
fluids containing such solvents in aluminum pumps. Such use could result in a serious chemical reaction, with the possibility of explosion.
D Do not use kerosene or other flammable solvents or combustible gases to flush the unit.
D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
D Keep the spray area free of debris, including solvent, rags, and gasoline.
D Before operating this equipment, electrically disconnect all equipment in the spray area.
D Before operating this equipment, extinguish all open flames or pilot lights in the spray area.
D Do not smoke in the spray area.
D Do not turn on or off any light switch in the spray area while spraying or while there are any fumes
in the air.
D Do not operate a gasoline engine in the spray area.
MOVING PARTS HAZARD
Moving parts, such as the rotating blades of the agitator, can pinch or amputate your fingers or other body parts and can cause splashing in the eyes or on the skin.
D Keep clear of all moving parts when starting or operating the agitator.
D Always shut off the agitator and disconnect the air line before adjusting the angle of the agitator,
removing the agitator from the drum, or checking or repairing any part of the agitator.
HAZARDOUS VAPORS
Hazardous fluids or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, swallowed, or inhaled. When flushing the air motor, keep your face away from the exhaust port.
United States Government safety standards have been adopted under the Occupational Safety and Health Act. You should consult these standards -- particularly the General Standards, Part 1910, and the Construction Standards, Part 1926.
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Page 4
Typical System
Reference numbers and letters in parentheses in the text refer to references in the illustrations and the parts drawings.
See page 18 for Accessories that are available from Graco. Be sure that all accessories are properly sized to withstand the pressures in the system.
B
KEY
A Air supply hose B Main air supply C Ground clamp & wire
(Required) D Atomizing air hose E Fluid hose F Air spray gun G Air regulator & filter:
1/4–18 npt outlets (2)
1/2–14 npt inlet H Agitator air hose J Tank air regulator K Fluid outlet ball valve;
3/8–18 npsm(m) x 3/8–18 npt(m) 5 Pipe plug 12 Safety valve 15 Air inlet ball valve;
1/4–18 npt(m) 113 Needle valve
Fig. 1
F
G
J
D
A
15
5
113
H
E
K
12
C
03287A
4 308370
Page 5
Installation
WARNING
FIRE AND EXPLOSION HAZARD
Always maintain a minimum of 1 in. clearance between rotating agitator parts and container to prevent sparks from contact.
Grounding
Check your local code for detailed grounding instructions for your area and type of equipment. Be sure to ground the pressure tank by connecting one end of a 12 awg (1.5 mm@) minimum ground wire to the pressure tank and the other end of the wire to a true earth ground.
Pressure Relief Procedure
WARNING
PRESSURIZED EQUIPMENT HAZARD
The pressure tanks remain pressurized until pres­sure is manually relieved. To reduce the risk of serious injury from pressurized fluid or accidental spray from the gun, always follow this procedure to relieve pressure in the tank at the following times:
D Before you check or service any part of the
spray system
D Before you loosen or remove the pressure tank
cover or fill port
D Whenever you stop spraying
1. Shut off the air supply to the tank by closing the air inlet valve (15). Refer to Fig. 2.
2. Open the drain cock fitting (7) by turning it counterclockwise. Refer to Fig. 3.
3. Wait until there is no air escaping through the drain cock fitting before removing the cover or opening the fill port.
4. Leave the drain cock fitting (7) open until you have reinstalled the cover or fill port.
Connecting Hoses
See Fig. 2. Connect an air supply hose to the 1/4 npt(m) air inlet valve (15) and your air supply. Install an air regulator and filter (G) upstream from the air inlet valve to remove dirt and moisture from your air supply. See Accessories on page 18. Connect a fluid hose (E) between the 3/8 npsm(m) outlet valve (K) and the fluid inlet of your spray gun.
To add a second air regulator to control air to a spray gun, see Accessories on page 18 for Gun Air Regulator Kit. The second air regulator installs in place of pipe plug (5). See Fig. 3.
4
7
11
17
20
Fig. 2
15
03286A
14
Fig. 3
26
5
03091A
5308370
Page 6
Installation
Recommended Hose Sizes (general purpose)
Fluid
Air
113
For runs of: Use: For runs of: Use:
0 to 35 ft (0 to 11 m) 3/8” ID
35 to 100 ft (11 to 30 m) 1/2” ID
100 to 200 ft (30 to 61 m) 3/4” ID
0 to 50 ft (0 to 15 m) 5/16” ID
50 to 100 ft (15 to 30 m) 3/8” ID
100 ft+ (30 m+) 1/2” ID
Installing An Agitator
1. Follow the Pressure Relief Procedure on page 5.
WARNING
PRESSURIZED EQUIPMENT HAZARD This is a pressurized tank. Always follow the Pres­sure Relief Procedure on page 5 before opening
the tank cover or fill port. This reduces the risk of serious injury, including splashing in the eyes or on the skin, or injury from moving parts. These injuries can result if the tank pressure is not fully relieved.
2. Remove the cover (26) from the tank. Remove the hex jam nut (14) from bottom of the cover. Remove the o-ring (20), adapter plug (17), and handle (4). Keep the hex jam nut (14). See Fig. 3.
114
217
218
14
Fig. 4
112
111
105
10
220
221
222
223 224
03093A
3. Fit the gasket (217) under the coupling housing (112), and place the motor shaft (111) through cover’s center hole. Screw the hex jam nut (14) onto the coupling housing, and torque it to 50 ft-lb (68 N-m). See Fig. 4.
4. Position the shaft coupling (218) over the motor shaft (111), and tighten the top setscrew into shaft. Insert the shaft (220) into the shaft coupling, and tighten the lower setscrew into the shaft. Thread on the nut (221), mixer blade (222), washer (223), and nut (224). See Fig. 4.
5. Connect the elbow (105) to the manifold (10) in place of plug. Connect the agitator hose (114) to the elbow (105). See Fig 4.
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Page 7
Operation
WARNING
PRESSURIZED EQUIPMENT HAZARD This is a pressurized tank. Always follow the Pres­sure Relief Procedure on page 5 before opening
the tank cover or fill port. This reduces the risk of serious injury, including splashing in the eyes or on the skin, or injury from moving parts. These injuries can result if the tank pressure is not fully relieved.
Preparing the Fluid
Prepare the fluid according to the manufacturer’s instructions. Strain the fluid to remove large particles that could clog the spray gun or the siphon tube.
Filling the Tank
1. Before filling the tank, follow the Pressure Relief Procedure on page 5.
2. Place fluid into the tank by one of the following methods:
a. Remove the cover and place a 2-gallon
antistatic polyethylene liner in the tank. Pour the fluid into the antistatic polyethylene liner (see Accessories, page 18).
b. Fill the tank through the fill port in the cover, or
remove the cover and pour fluid directly into the tank.
3. Replace the cover and tighten the c-clamp handles securely.
Operating the Pressure Tank (See Fig. 2.)
1. Close the tank air regulator (J) by turning the knob counterclockwise and turn on the air supply.
CAUTION
Do not operate the agitator at a high speed for a long period of time. Excessive agitator speed can cause foaming of fluid (making the fluid unusable), vibra­tion, and increased wear on the parts. Always agitate the fluid only enough to maintain even mixing.
3. Start and adjust the agitator:
a. Slowly open the needle valve (113).
b. Adjust the speed of the agitator, with the
needle valve, to about 40 to 60 rpm.
4. Adjust the tank air regulator (J) to the approximate pressure desired.
5. Open fluid outlet ball valve (K).
6. Turn on the atomizing air to the air spray gun. Test spray a small area and adjust the pressure as necessary. Always use the lowest possible air pressure to obtain the desired results.
Safety Relief Valve
A safety relief valve (12) will automatically relieve the tank pressure when the air pressure exceeds 95 to 100 psi (0.5 to 0.6 MPa, 6.5 to 7 bar). Refer to Fig. 2 or the parts drawings.
Each week, check the working order of the safety relief valve. Only as a test, raise the air pressure to 95 to 105 psi (0.5 to 0.6 MPa, 6.5 to 7.1 bar). If the safety relief valve does not relieve the pressure, replace it immediately. Do not attempt to repair it. The safety relief valve will reset automatically when the pressure is relieved.
WARNING
Overpressurizing the tank or accessories could cause a part to rupture. To reduce the risk of serious injury, including splashing in the eyes or on the skin and property damage, never exceed the maximum air and fluid working pressure of the lowest-rated component in your system.
2. Open the air inlet ball valve (15).
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Page 8
Maintenance
WARNING
PRESSURIZED EQUIPMENT HAZARD This is a pressurized tank. Always follow the Pres­sure Relief Procedure on page 5 before opening
the tank cover or fill port. This reduces the risk of serious injury, including splashing in the eyes or on the skin, or injury from moving parts. These injuries can result if the tank pressure is not fully relieved.
Cleaning the Tank
1. First follow the Pressure Relief Procedure on page 5.
2. Follow the procedure below to force the fluid back through the hose and into the tank:
a. Loosen the spray gun air cap retaining ring
about two turns.
b. Hold a rag over the air cap, and trigger the gun
for a few seconds until the fluid is forced back into the tank.
3. Remove the tank cover.
113
110
104
103
107
112
109 108
111
4. Empty the fluid from the tank and pour a suitable amount of solvent into it.
CAUTION
Be sure that the solvent you use is compatible with the fluid being sprayed. Read Equipment Misuse Hazard on page 2.
5. Replace the tank cover and tighten the c-clamps.
6. Close the drain cock fitting (7).
7. Turn on the air supply.
8. Hold a metal part of the gun against a grounded metal container, and trigger the gun into the container until clean solvent comes from the gun.
9. Remove the solvent from the system and wipe the inside of the tank and the rest of the equipment clean with a solvent-dampened rag.
Maintaining Air Regulator
See separate instruction manual 307204 for care and maintenance of air regulator.
Maintaining the Agitator Air Motor
(See Fig. 5.)
Lubricate agitator motor as follows whenever it will be shut down for more than 8 hours: Remove the air motor cap, and apply 15 to 20 drops of oil in the oiler. Replace the cap, and run agitator for about 1/2 minute.
Fig. 5
03099
WARNING
To reduce risk of serious bodily injury, including splashing kerosene in the eyes or on skin, keep face and body away from exhaust while flushing.
If air motor doesn’t run smoothly and easily, flush it out by removing the muffler (110) and filling the muffler cavity with kerosene. Screw muffler back in. Soak for about 10 minutes, then run agitator slowly until all kerosene is blown out. Repeat process if motor still doesn’t run smoothly.
If air motor still doesn’t operate properly, contact an authorized Graco service representative. Do not attempt to service it yourself.
If air leaks around the motor shaft (111) due to wear, the shaft may be inverted. Loosen the setscrews (107) around the top of the coupler housing (112) and remove the motor (104). Push the motor shaft up through the bottom of the housing. Loosen the bottom setscrew of the flexible coupling (103) and remove the motor shaft. Turn the motor shaft around, reposition the flexible coupling and tighten setscrew. Fit the seal (109) and bearing (108) into housing, then push the shaft and coupling through the housing. Reposition housing onto motor and tighten screws. See Parts Drawing on page 9.
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Page 9
Parts
Agitator, Model 236859
104
113
114
Ref. No. Part No. Description Qty.
100 236097 MOTOR, assy, agitator; 2-gal. 1 101 100133 · WASHER, lock; 3/8 2 102 100575 · SCREW, cap, hex, hd; 2
3/8-16 unc-2a 103 100828 · COUPLING, flexible 1 104 101140 · MOTOR, rotary, air 1 105 112307 · ELBOW, street, 90_;1
1/8-27 npt(f) x 1/4-18 npt(m) 106 104391 · BEARING, sleeve, plain 1 107 102387 · SETSCREW, hex hd socket; 3
10-32 unf-3a 108 105286 · BEARING, flange 1 109 105285 · SEAL, shaft, spring-loaded 1 110 156969 · MUFFLER, 1/4 npt(m) 1 111 188883 · SHAFT, motor; 2-gal. 1 112 188882 · HOUSING, coupling; 2-gal. 1 113 206264 VALVE, needle 1 114 164724 HOSE, cpld; 1/8 npt(m) l 1
swivel one end; 1/4 ID;
10 in (242 mm) long 115 175074 · HANDLE 1 116 176184 · GRIP, handle 1 200 236860 KIT, accessory, 2-gal. 1 217 196309 · GASKET, LDPE foam 1 218 185460 · COUPLING, shaft; 1 219 110272 · SETSCREW, socket, 1
hd cup pt; 1/4 npt x 3/8 220 188892 · SHAFT, 2-gal.; 3/8-16 unc-2a 1 221 112309 · NUT,hex, jam; sst 1 222 110275 · BLADE, mixer; polypropylene 1 223 110273 · WASHER, lock 1 224 110271 · NUT, hex, cap; 3/8-16 npt 1
103
105
110
111
102
116
115
106
100
107
112
108
109
101
217
218
219
220
200
221
222
223
224
03099
9308370
Page 10
Parts Drawing
Low-Pressure Stainless Steel (ASME) Tank
Model 236155
2
28
15
11
17
20
13
23
14
21
29a
29
4
9
31
26
6
25
35
32
30
18
3
1
7
34
5
12
3
10
16
10 308370
24
Tank assembly includes tank (24), gasket (25), cover (26), and plug (27).
27
03091A
Page 11
Parts List
Low-Pressure Stainless Steel (ASME) Tank
Model 236155
Ref. No. Part No. Description Qty.
1 110476 ADAPTER, union, straight swivel; 2
3/8 npt(m) to 1/4 npsm(f)
2 176184 GRIP, handle 1 3 100840 ELBOW, street; 1/4-18 npt(m x f) 2 4 175075 HANDLE 1 5 104813 PLUG, pipe; 3/8-18 npt 1 6 112306 PLUG, pipe; 3/8-18 npt; sst 1 7 101759 FITTING, drain cock 1 9 112307 ELBOW, street, 90_;1
1/8-27 npt(f) x 1/8-27 npt(m)
10 189016 MANIFOLD, air inlet; 3/8-18 npt; 1
1/4-18 npt
11 102300 NUT, jam, hex; 9/16-18 1 12 103347 VALVE, safety; 1/4-18 npt(m);
100 psi (0.7 MPa, 7 bar); 1
13 110756 ELBOW, street, 90_;1
3/8 npt x 3/8 npt; sst
14 188784 NUT, jam, hex; 1-1/2-12-unf-2b; 1 15n 208390 VALVE, ball; 1/4-18 npt(m); 1
See 307-068 for parts
16 156849 NIPPLE, pipe; 3/8-18 npt 1 17 188881 PLUG, tapped; 1 18 100030 BUSHING; 1
1/8-27 npt(f) x 1/4-18 npt(m)
20 165053 O-RING, packing; PTFE 1 21 185531 TUBE, siphon; sst 1 22 175078 LABEL, Warning (not shown) 1 23n 236439 VALVE, ball; sst; 1
3/8-18 npsm(m) x 3/8-18 npt(m),
See 307-068 for parts
Ref. No. Part No. Description Qty.
24 236086 TANK; 2-gal. size; sst, 1 25n 117572 GASKET; Santoprener 1 26 COVER, tank; sst 1 27 PLUG, bottom; 3/4-14 npt 1 28 110444 GAUGE, pressure, air 0 to 15 psi
29n 111501 REGULATOR; 0 to 15 psi
29a · PLUG, 1/8-27 npt 1 30 110475 TEE, street; 1/8 npt 1 31 164724 HOSE, coupled; 400 wpr; 1/8-27
32 151519 NIPPLE, reducing; 1/4-1/8 npt 1 34 100139 PLUG, pipe, headless;1/8-27 npt 2 35n{ T-HANDLE 4 36} LINER, antistatic, polyethylene; 1
n Keep these spare parts on hand to reduce down
time.
{ A C-clamp replacement Kit is available. It includes
the T-handle, C-clamp, pin, and cotter pin. Order part no. 111380.
} To purchase a box of antistatic polyethylene liners,
see Accessories on page 18.
NOTE: The 307 numbers in the descriptions refer to separate instruction manuals.
(0 to 0.1 MPa, 0 to 1 bar) 1
(0 to 0.1 MPa, 0 to 1 bar) 1
npt(m) 1
(not shown)
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Page 12
Parts Drawing
Low Pressure Stainless Steel (ASME) Tank w/Agitator
Model 236156
32
15
39
25
21
13
14
33a
33
9
35
36
34
18
28
6
27
37
See page 9 for agitator parts
3
1
7
10
5
12
3
16
12 308370
26
29
Tank assembly includes tank (26), gasket (27), cover (28), and plug (29).
03093B
Page 13
Parts List
Low Pressure Stainless Steel (ASME) Tank w/Agitator
Model 236156
Ref. No. Part No. Description Qty.
1 110476 ADAPTER, union, straight swivel; 1
3/8 npt(m) to 1/4 npsm(f)
3 100840 ELBOW, street; 1/4-18 npt(m x f) 2 5 104813 PLUG, pipe; 3/8-18 npt 1 6 112306 PLUG, pipe; 3/8-18 npt; sst 1 7 101759 FITTING, drain cock 1 9 112307 ELBOW, street, 90_;1
1/8-27 npt(f) x 1/8-27 npt(m)
10 189016 MANIFOLD, air inlet; 3/8-18 npt;
1/4-18 npt 1
12 103347 VALVE, safety; 1/4-18 npt(m);
100 psi; (0.7 MPa, 7 bar) 1
13 110756 ELBOW, street, 90_;1
3/8 npt x 3/8 npt; sst
14 188784 NUT, jam, hex; 1-1/2-12-unf-2b 1 15n 208390 VALVE, ball; 1/4-18 npt(m) 1
See 307068 for parts
16 156849 NIPPLE, pipe; 3/8-18 npt 1 18 100030 BUSHING; 1
1/8-27 npt(f) x 1/4-18 npt(m)
21 185531 TUBE, siphon; sst 1 23 175078 LABEL, Warning (not shown) 1 25n 236439 VALVE, ball; sst; 1
3/8-18 npsm(m) x 3/8-18 npt(m),
See 307068 for parts
Ref. No. Part No. Description Qty.
26 236086 TANK; 2-gal. size; sst 1 27n 117572 GASKET; Santoprener 1 28 COVER, tank; sst 1 29 PLUG, bottom; 3/4-14 npt 1 32 110444 GAUGE, pressure, air; 0 to 15 psi
33n 111501 REGULATOR; 0 to 15 psi
33a · PLUG, 1/8-27 npt 1 34 110475 TEE, street; 1/8 npt 1 35 164724 HOSE, coupled; 400 wpr; 1
36 151519 NIPPLE, reducing; 1/4-1/8 npt 1 37n{ T-HANDLE 4 38} LINER, antistatic, polyethylene; 1
39 222011 CLAMP, grounding 1
n Keep these spare parts on hand to reduce down
time.
{ A C-clamp replacement Kit is available. It includes
the T-handle, C-clamp, pin, and cotter pin. Order part no. 111380.
} To purchase a box of antistatic polyethylene liners,
see Accessories on page 18.
(0 to 0.1 MPa, 0 to 1 bar) 1
(0 to 0.1 MPa, 0 to 1 bar) 1
1/8-27 npt(m)
(not shown)
NOTE: The 307 numbers in the descriptions refer to separate instruction manuals.
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Page 14
Parts Drawing
High-Pressure Stainless Steel (ASME) Tank
Model 236157
2
33
29
28
32
15
3
1
7
35
11
17
20
13
23
14
21
4
31
9
30
18
26
6
25
36
10
5
12
3
16
14 308370
24
27
Tank assembly includes tank (24), gasket (25), cover (26), and plug (27).
03095A
Page 15
Parts List
High-Pressure Stainless Steel (ASME) Tank
Model 236157
Ref. No. Part No. Description Qty.
1 155665 UNION, adapter; 1
3/8 npt(m) to 3/8 npsm(f)
2 176184 GRIP, handle 1 3 100840 ELBOW, street; 1/4-18 npt(m x f) 2 4 175075 HANDLE 1 5 104813 PLUG, pipe; 3/8-18 npt 1 6 112306 PLUG, pipe; 3/8-18 npt; sst 1 7 101759 FITTING, drain cock 1 9 112538 ELBOW, street, 90_;1
1/8-27 npt(f) x 1/4-18 npt(m)
10 189016 MANIFOLD, air inlet; 3/8-18 npt; 1
1/4-18 npt
11 102300 NUT, jam, hex; 9/16-18 1 12 103347 VALVE, safety; 1/4-18 npt(m);
100 psi (0.7 MPa, 7 bar); 1
13 110756 ELBOW, street, 90_;1
3/8 npt x 3/8 npt; sst
14 188784 NUT, jam, hex; 1-1/2-12-unf-2b; 1 15n 208390 VALVE, ball; 1/4-18 npt(m)
See 307068 for parts 1
16 156849 NIPPLE, pipe; 3/8-18 npt 1 17 188881 PLUG, tapped; 1 18 100030 BUSHING; 1
1/8-27 npt(f) x 1/4-18 npt(m)
20 165053 O-RING, packing; PTFE 1 21 185531 TUBE, siphon; sst 1 22 175078 LABEL, Warning (not shown) 1 23n 236439 VALVE, ball; sst; 1
3/8-18 npsm(m) x 3/8-18 npt(m),
See 307068 for parts
Ref. No. Part No. Description Qty.
24 236086 TANK; 2-gal. size; sst 1 25n 117572 GASKET; Santoprener 1 26 COVER, tank; sst 1 27 PLUG, bottom; 3/4-14 npt 1 28 160430 GAUGE, pressure, air; 0 to 100 psi
29 171937 REGULATOR; 2 to 125 psi
30 110475 TEE, street; 1/8 npt 1 31 164724 HOSE, coupled; 400 wpr; 1/8-27 1
32 159239 NIPPLE, pipe, reducing; 1
33 100361 PLUG, pipe, headless; 1
35 100139 PLUG, pipe, headless;1/8-27 npt 1 36n{ T-HANDLE 4 37} LINER, antistatic, polyethylene; 1
n Keep these spare parts on hand to reduce down
time.
{ A C-clamp replacement Kit is available. It includes
the T-handle, C-clamp, pin, and cotter pin. Order part no. 111380.
} To purchase a box of antistatic polyethylene liners,
see Accessories on page 18.
NOTE: The 307 numbers in the descriptions refer to separate instruction manuals.
(0 to 0.7 MPa, 0 to 7 bar) 1
(0.01 to 0.8 MPa, 0.1 to 9 bar) 1
npt(m)
1/2-3/8 npt
1/2-14 npt(f)
(not shown)
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Page 16
Parts Drawing
High-Pressure Stainless Steel (ASME) Tank w/Agitator
Model 236158
33
40
25
13
14
37
32
35
15
36
3
1
7
9
34
18
10
28
6
27
5
12
3
16
22
03097B
38
26
29
See page 9 for agitator parts
Tank assembly includes tank (26), gasket (27), cover (28), and plug (29).
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Page 17
Parts List
High-Pressure Stainless Steel (ASME) Tank w/Agitator
Model 236158
Ref. No. Part No. Description Qty.
1 155665 UNION, adapter; 1
3/8 npt(m) to 3/8 npsm(f)
3 100840 ELBOW, street; 1/4-18 npt(m x f) 2 5 104813 PLUG, pipe; 3/8-18 npt 1 6 112306 PLUG, pipe; 3/8-18 npt; sst 1 7 101759 FITTING, drain cock 1 9 112538 ELBOW, street, 90_;1
1/8-27 npt(f) x 1/4-18 npt(m)
10 189016 MANIFOLD, air inlet; 3/8-18 npt; 1
1/4-18 npt
12 103347 VALVE, safety, 1/4-18 npt(m);
100 psi (0.7 MPa, 7 bar) 1
13 110756 ELBOW, street, 90_;1
3/8 npt x 3/8 npt; sst
14 188784 NUT, jam, hex; 1-1/2-12-unf-2b 1 15n 208390 VALVE, ball; 1/4-18 npt(m) 1
See 307068 for parts
16 156849 NIPPLE, pipe; 3/8-18 npt 1 18 100030 BUSHING; 1
1/8-27 npt(f) x 1/4-18 npt(m)
20 175078 LABEL, Warning (not shown) 1 22 185531 TUBE, siphon; sst 1 25n 236439 VALVE, ball; sst; 1
3/8-18 npsm(m) x 3/8-18 npt(m),
See 307068 for parts
26 236086 TANK; 2-gal. size; sst 1 27n 117572 GASKET; Santoprener 1 28 COVER, tank; sst 1 29 PLUG, bottom; 3/4-14 npt 1
Ref. No. Part No. Description Qty.
32 171937 REGULATOR; 2 to 125 psi
33 160430 GAUGE, pressure, air; 0 to 100 psi
34 110475 TEE, street; 2 x 1/8-27 npt(f) 1 35 164724 HOSE, coupled; 400 wpr; 1
36 159239 NIPPLE, pipe, reducing; 1
37 100361 PLUG, pipe, headless; 1
38n{ T-HANDLE 4 39} LINER, antistatic, polyethylene; 1
40 222011 CLAMP, grounding 1
n Keep these spare parts on hand to reduce down
time.
{ A C-clamp replacement Kit is available. It includes
the T-handle, C-clamp, pin, and cotter pin. Order part no. 111380.
} To purchase a box of antistatic polyethylene liners,
see Accessories on page 18.
NOTE: The 307 numbers in the descriptions refer to separate instruction manuals.
(0.01 to 0.8 MPa, 0.1 to 9 bar) 1
(0 to 0.7 MPa, 0 to 7 bar) 1
1/8-27 npt(m)
1/2-3/8 npt
1/2-14 npt(f)
(not shown)
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Page 18
Accessories
Strainer 202271
300 psi (2.1 MPa, 21 bar) Maximum Working Pressure
Install at the tank air inlet to remove dirt and moisture from the air supply, or at the tank fluid outlet to remove particles from the paint which could clog the spray gun nozzle.
Buna-N Air Supply Hose
200 psi (1.4 MPa, 14 bar) Maximum Working Pressure
5/16“ ID; cpld 1/4 npsm(f) swivel
210866 15 ft (4.6 m) long 210867 25 ft (7.6 m) long
Low-Pressure Regulator Conversion Kit 235041
15 psi (0.1 MPa, 1 bar) Working Pressure. 0 to 15 psi (0 to 0.1 MPa, 0 to 1 bar) regulated pressure range
To convert to a low-pressure regulator assembly.
Nylon Fluid Supply Hose
300 psi (2.1 MPa, 21 bar) Maximum Working Pressure
3/8“ ID; cpld 3/8 npsm(fbe) swivel; neoprene cover
205160 15 ft (4.6 m) long 205142 25 ft (7.6 m) long 205143 50 ft (15.2 m) long
Bottom Outlet Kit 236676
For bottom outlet fluid feeding
C-Clamp Repair Kit 111380
For replacing C-clamp assembly
*Parts included with kit
T-clamp*
Cotter Pin*
High-Pressure Regulator Conversion Kit 236680
100 psi (0.7 MPa, 7 bar) Working Pressure. 0 to 100 psi (0 to 0.7 MPa, 0 to 7 bar) regulated pressure range
To convert to a high pressure regulator assembly.
Gun Air Regulator Kit 235042
100 psi (0.7 MPa, 7 bar) Working Pressure
To supply atomizing air to a spray gun from the pressure pot.
*C-clamp
Bracket
Pin*
Antistatic Polyethylene Tank Liners 15D058
Liners fit inside the tank. For ease of clean-up and maintenance. Quantity of 20 per box.
Air Regulator and Filter 202660
100 psi (0.7 MPa, 7 bar) Maximum Working Pressure
For air regulation and filtration.
1/2 npt(f) inlet & 1/4 npt(m) outlets
PTFE Coated Gasket 117575
Optional replacement for standard 117572 Gasket.
0306
Stainless Steel Mixer Blade 186522
304 stainless steel
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Page 19
Dimensions
10.438 in. (265 mm)
With agita­tor: 26.0 in. (660 mm)
Without agitator:
25.4 in. (645 mm)
03094A
13.125 in. (333 mm)
tank shown without cover
14.5 in. (368 mm)
9.25 in. (235 mm)
03190A
Technical Data
Agitator Motor
1/2 HP, 3000 RPM
Maximum Working Pressure:
Low-Pressure Regulated Tank: 15 psi (0.1 MPa, 1 bar) High-Pressure Regulated Tank: 100 psi (0.7 MPa, 7 bar)
Relief Valve Setting
100 psi (0.7 MPa, 7 bar)
Air Inlet Size
1/4–18 npt(m)
Fluid Outlet Size
3/8–18 npsm (R3/8–19) compound thread
Bottom Outlet Size
3/4–14 npt(f)
Weight
30.25 lb (13.7 kg) (without agitator)
38.25 lb (17.4 kg) (with agitator)
Wetted Parts
304 or 316 stainless steel, Polypropylene, SantopreneR
* Sound power level
at 100 psi (0.7 MPa, 7 bar): 92 dBa
* Sound pressure level
at 100 psi (0.7 MPa, 7 bar): 82 dBa
* Sound power level and sound pressure level
measured per ISO 9614–2.
SantopreneR is a registered trademark of the Advanced Elastomer Systems, L.P.
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Page 20
Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers
to identify the distributor closest to you:
1–800–328–0211 Toll Free
612–623–6921
612–378–3505 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
International Offices: Belgium, China, Japan, Korea
Graco Headquarters: Minneapolis
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
www.graco.com
PRINTED IN USA 308370 03/1994, Revised 05/2004
20 308370
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