Graco 205626, 222095, 222065 User Manual

Instructions – Parts List

10:1 Fire–Ballr425 Pump

For pumping non–corrosive and
non–abrasive oils and lubricants only.

180 psi (12.4 bar) Maximum Incoming Air Pressure
1800 psi (124 bar) Maximum Fluid Working Pressure

Model 205626, Series K

Universal Pump

Model 222065, Series C

55-Gallon Drum Cover-Mount Pump

Model 222095, Series C

55-Gallon Drum Bung-Mount Pump

Important Safety Instructions.

Read all warnings and instructions in this manual.
Save these instructions.

308655J

Model 205626 shown

GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441

Copyright 1996, Graco Inc. is registered to I.S. EN ISO 9001

TI1071

Table of Contents

Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Motor and Throat Service 9. . . . . . . . . . . . . . . . . . . . .

Displacement Pump Service 13. . . . . . . . . . . . . . . . . . . .

Parts List 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Symbols

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.

WARNINGWARNING

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

Parts Drawing 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting Hole Layout 16. . . . . . . . . . . . . . . . . . . . . . . . . .

Technical Data 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Performance Chart 17. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warranty 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Phone Number 18. . . . . . . . . . . . . . . . . . . . . . . . . .

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.

D This equipment is for professional use only.

D Read all instruction manuals, tags, and labels before you operate this equipment.

D Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.

D Do not alter or modify this equipment.

D Check equipment daily. Repair or replace worn or damaged parts immediately.

D Do not exceed the maximum working pressure stated on the equipment or in the Technical Data

for your equipment. Do not exceed the maximum working pressure of the lowest rated compo­nent in your system.

D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the

Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s
warnings.

D Do not use 1,1,1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or

fluids that contain such solvents in pressurized aluminum equipment. Such use could result in a
chemical reaction, with the possibility of explosion.

D Handle hoses carefully. Do not pull on hoses to move equipment.

D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not

expose Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40_F).

D Do not lift pressurized equipment.

D Comply with all applicable local, state, and national fire, electrical, and safety regulations.

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WARNINGWARNING

SKIN INJECTION HAZARD

Fluid from the dispensing valve, leaks, or ruptured components can inject fluid into your body and
cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on
the skin can also cause serious injury.

D Fluid injected into the skin may look like just a cut, but it is a serious injury. Get immediate

surgical treatment.

D Do not point the dispensing valve at anyone or at any part of the body.

D Do not put your hand or fingers over the end of the dispensing valve.

D Do not stop or deflect leaks with your hand, body, glove or rag.

D Use only extensions and no-drip tips that are designed for use with your dispensing valve.

D Tighten all fluid connections before you operate this equipment.

D Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do

not repair high pressure couplings; you must replace the entire hose.

HAZARDOUS FLUIDS

Improper handling of hazardous fluids or inhaling toxic fumes can cause extremely serious injury,
even death, due to splashing in the eyes, ingestion, or bodily contamination.

D Know the specific hazards of the fluid you are using.

D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,

state, and national guidelines.

D Always wear protective eyewear, gloves, clothing, and respirator as recommended by the fluid

and solvent manufacturer.

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.

D Ground the equipment. Refer to Grounding on page 6.

D If there is any static sparking or you feel an electric shock while you use this equipment, stop

dispensing immediately. Do not use the equipment until you identify and correct the problem.

D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid

being dispensed.

D Do not smoke in the dispensing area.

MOVING PARTS HAZARD

Moving parts can pinch or amputate your fingers.

D Keep clear of all moving parts when you start or operate the pump.

D Before you service this equipment, follow the Pressure Relief Procedure on page 7 to prevent

the equipment from starting unexpectedly.

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Installation

The typical installation shown in Fig.1 is only a guide to
help you select and install a pump; it is not an actual
system design. Contact your Graco distributor for
assistance in designing a system to suit your needs.

CAUTION

Always mount the pump firmly to a bracket or a
tank cover. Never operate the pump while it is not
mounted. Such use could damage the pump and
fittings.

G

C

DNA

A

B

F

A

E

R

H

K

P

J

Z

Y

DETAIL A

L

S

TI0890

T

M

For Portable Applications

KEY
A Bleed-type master air valve

(required, Part No. 107142)

B Air line filter
C Air regulator and gauge
D Pump runaway valve
E Air inlet
F Ball valve (for releasing collected moisture)
G Pump
H Drain valve (required, Part No. 210658)
J Dispensing valve (model 222411 shown)
K Thermal relief kit (required, Part No. 240429)

Fig. 1

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L Male quick-disconnect fitting
M Female quick-disconnect coupler
N Air line lubricator
P Fluid hose
R Electrically conductive air hose (218093 shown)

Use at least 1/2 in. (13 mm) ID to supply an adequate volume
of air to the air motor.

S Fluid inlet
T Wall-mounting bracket (Part No. 238245)
Y Ground wire (required, Part No. 222011)
Z Muffler

06038

Installation

System Accessories

CAUTION

Do not hang the air accessories directly on the air
inlet (E). The fittings are not strong enough to
support the accessories and may cause one or
more to break. Provide a bracket on which to
mount the accessories.

NOTE: Install the following accessories in the order

shown in Fig. 1.

WARNING

Four accessories are required in your system: an
air shut-off valve/air bleed device, fluid drain valve,
thermal relief kit, and ground wire. These accesso­ries help reduce the risk of serious bodily injury
including fluid injection, splashing in the eyes or on
the skin, injury from moving parts if you are adjust­ing or repairing the pump, and explosion from
static sparking.

The air bleed device relieves air trapped between it
and the air motor after the air supply is shut off.
Trapped air can cause the air motor to cycle unex­pectedly, causing serious bodily injury if you are
adjusting or repairing the pump. Use either a
bleed-type master air valve (A) or a quick-discon­nect coupler (M) and fitting (L). Install near the
pump air inlet, within easy reach of the pump.

D Install an air line filter (B) to remove harmful dirt

and contaminants from your compressed air supply.

D Install a bleed-type master air valve (A) to isolate

the accessories for servicing. See Fig. 1. To order

a bleed-type master air valve, order Part No.

107142.

As an alternative to a bleed-type master air valve,
you can install an air line quick disconnect coupler
(M) and fitting (L) to serve as an air-bleed device.
See Detail A in Fig. 1.

D Install a ball valve (F), at the end of a line drop, as

shown in Fig. 1, for releasing moisture that collects
in the line.

D Install a drain valve (H) near the pump fluid outlet to

relieve fluid pressure in the hoses and gun when
opened. To order a fluid drain valve, order Part No.

210658.

D Install a pump runaway valve (D) to shut off the air

to the pump if the pump accelerates beyond the
pre-adjusted setting, which can be caused by a
depleted fluid supply. A pump that runs too fast
can be seriously damaged. To order a 3/4-in. npt(f)

inlet and outlet pump runaway valve, order Part No.

215362.

D Install a thermal relief kit (K) on the dispensing

valve side of the pump. To order a 1600 psi

(110 bar) thermal relief kit, order Part No. 240429.

The fluid drain valve (H) assists in relieving fluid
pressure in the displacement pump, hoses, and
dispensing valve. Triggering the valve to relieve
pressure may not be sufficient.

The thermal relief kit assists in relieving pressure in
the pump, hose, and dispensing valve due to heat
expansion.

The ground wire reduces the risk of static sparking.

D Screw the muffler (5) into the 3/4-in. npt muffler

port, and tighten it using a wrench on the flats of
the muffler near the male threads.

D Install an air line lubricator (N) for automatic air

motor lubrication.

D Install the air regulator (C) to control pump speed

and pressure.

D Install a suitable fluid hose (P) and dispensing

valve (J).

Wall Mount

The pump shown in Fig. 1 is a wall-mounted universal
pump, Model 205626. To order the wall-mounting
bracket shown, order Part No. 238245.

Cover Mount

Pump Model 222065 is designed for mounting directly
on a 55-gallon drum cover. When the pump is
mounted to a closed-head drum, be sure you loosen
the vent plug on the drum cover to prevent a vacuum
in the drum. For cover mounting, see the Mounting

Hole Layout on page 16.

Bung Mount

Pump model 222095 is designed for bung mounting on
a 55-gallon drum. The bung adapter (153) is shown in
the Parts Drawing on page 15.

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Installation

Grounding

Proper grounding is an essential part of maintaining a
safe system.

To reduce the risk of static sparking, ground the pump.
Check your local electrical code for detailed grounding
instructions for your area and type of equipment. Be
sure to ground this equipment:

D Pump: Use a ground wire and clamp as shown in

Fig. 2.

D Air and Fluid hoses: Use only electrically conduc-

tive hoses.

D Air compressor: Follow the manufacturer’s recom-

mendations.

D Fluid supply container: Follow the local code.

D Object being lubricated: Follow the local code.

D To maintain grounding continuity when flushing or

relieving pressure, always hold a metal part of the
valve firmly to the side of a grounded metal pail,
then trigger the valve.

To ground the pump, remove the ground screw (Z)
and insert through the eye of the ring terminal at end of
the ground wire (Y). Fasten the ground screw back onto
the pump and tighten securely. Connect the other end of
the ground wire to a true earth ground. See Fig. 2. To

order a ground wire and clamp, order Part No. 222011.

Y

Z

Fig. 2

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