Graco 205148 User Manual

Instructions-Parts List

3:1 Ratio Bulldog

Transfer Pump

- For use in lubrication applications only -

Model: 205028

With inductor, guide bars and release bar

Model: 205148, Series E

Without inductor, guide bars and release bar

300 psi (2.1 MPa, 21 bar) Maximum Working Pressure 100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

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Use with lubrication applications only! This pump is designed to be used for pumping non-corrosive and non-abrasive lubricants and greases only. Any other use of the pump can cause unsafe operating conditions and result in component rupture, fire or explosion, which can cause serious bodily injury.

Priming Piston Hazard

This pump has a priming piston which extends below the foot valve during operation. This piston could pinch or amputate your fingers or hands as it moves up, into the cylinder. To reduce the risk of injury, keep your fingers and hands and all tools away from the priming piston during operation and whenever the air and fluid pressure in the pump is not fully relieved.

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Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Ground all equipment in the work area.

• Use only grounded hoses.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you

identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment

manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

ELECTRIC SHOCK HAZARD

Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

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Installation

Grounding

In a low pressure air spray system, static sparking is generally not a problem; however some simple precautions should be taken to reduce the risk. Check your local code for detailed grounding instructions for your area and type of equipment. Ground all equipment.

Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.

Installation

(c)

(a)

(b)

• Pump: (F plied). Loosen grounding lug locknut (a) and washer (b). Insert one end of ground wire (c) into the slot in the lug (d). Tighten locknut securely. Connect other end of wire to a true earth ground.

IG. 1) Use ground wire and clamp (sup-

(d)

IG. 1

• Air Compressor: according to manufacturer’s recommendations.

• Object being sprayed: according to local code.

• Fluid supply container: according to local code.

• All solvent pails used when flushing: according to local code.

Only use conductive, metal pails. Do not place the pail on a non-conductive surface such as paper or cardboard, which interrupts the grounding continuity.

• To maintain grounding continuity when flushing or relieving pressure, always hold metal part of the dispenser firmly to the side of a grounded metal pail, then squeeze trigger.

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Installation

Air and Transfer Lines (FIG. 2)

The typical installation shown in FIG. 2 is only provided as a guide for selecting and installing required and optional accessories. Be sure all air and fluid accessories are properly sized for your system and are compatible with the fluid you are pumping. Contact your Graco representative for assistance in designing a transfer system to suit your specific needs.

Air inlet

3/4 npsm(f)

swivel

2” npt

outlet

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IG. 2

• 3/4 in. ID Air Supply Line

• 3/4 npt(f) Air Inlet Swivel

Key:

A Air Line Filter B Air Regulator C Air Runaway Valve D Air Line Oiler E Bleed-type Master Air Valve F Outlet Hose

• Install Transfer Hose (F) to the 2 in. npt(f) pump

outlet and tighten securely.

• On the Air Supply Line install:

• Air Filter (A) to remove harmful dirt and mois-

ture from the compressed air supply

• Air Regulator (B) to control pump speed

• Air Runaway Valve (C) to stop the pump auto-

matically if the supply container is empty.

• Air Line Oiler (D) for automatic air motor lubri-

cation

• Bleed-type master air valve (E): required in your

system to relieve air trapped between it and the air motor when the valve is closed.

Never operate this pump with the bleed-type master air valve (E) (supplied with the air motor) removed. When closed, this valve relieves air trapped between it and the air motor. Trapped air can cause the pump to cycle unexpectedly and cause serious bodily injury from moving parts.

For air requirements and additional Technical Data see page 10.

Install the Pump

1. Remove cover from a full, open head drum of lubricant.

2. To help eliminate air pockets, which is essential for good priming, smooth surface of the lubricant with a straight edge until it is level.

3. Lift pump from the inductor plate and wipe bottom of plate clean.

4. Press inductor plate down onto the lubricant. Rock plate back and forth to firmly seat it and to exhaust air trapped under the plate. Continue with this motion until some lubricant is forced up into the neck of the inductor plate.

5. Place pump on the inductor plate.

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