Graco 19Y486 User Manual

Instructions-Parts

Pneumatic

Pneumatic Pneumatic

User

Interface

User User

Interface Interface

For

professional

For For

professional professional

19Y486

19Y486 19Y486

The19Y486PumpControlModuleuses
the25B475AdvancedDisplayControl
Module(ADCM).Seemanual332013
(supplied)forcompletewarningsand
approvalsforthe25B475ADCM.

—

Pneumatic

— —

Pneumatic Pneumatic

Important

Important Important
Readallwarningsandinstructionsinthismanual,thesupplied
ADCMmanual,andtheIPKmanualsbeforeusingtheequipment.
Save

these

Save Save

these these

Pump

Pump Pump

for

controlling

for for

controlling controlling

use

only.

use use

only. only.

Pump

Pump Pump

Safety

Safety Safety

Instructions

Instructions Instructions

instructions.

instructions. instructions.

Control

Control Control

Module

Module Module

3A7709B

EN

and

monitoring

and and

monitoring monitoring

Control

Control Control

Module

Module Module

Graco

Graco Graco

Intelligent

Intelligent Intelligent

Paint

Kitchen

Paint Paint

Kitchen Kitchen

(IPK)

Pneumatic

(IPK) (IPK)

Pneumatic Pneumatic

Pumps.

Pumps. Pumps.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents

Contents Contents

RelatedManuals................................................2

Warnings...........................................................3

PumpControlModule.........................................7

Installation..........................................................7

HazardousLocations....................................7

Grounding...................................................9

CableConnection........................................11

TypicalInstallation.......................................13

Operation...........................................................14

PressureReliefProcedure............................14

ModesofOperation......................................14

Display........................................................15

ModuleScreens...........................................16

ModuleMenuBar.........................................16

ModuleKeys................................................16

RunScreens......................................................17

PumpControlChapter..................................17

TotalizerChapter.........................................19

AgitatorChapter...........................................20

EventLogChapter.......................................21

SetupScreens....................................................22

Pro󰘰leChapter.............................................22

PressureTransducerChapter.......................27

PumpSetupChapter....................................29

DiagnosticChapter......................................30

TotalizerChapter.........................................30

ModbusChapter..........................................31

MiscellaneousChapter.................................32

ErrorCodeTroubleshooting................................35

Parts..................................................................38

25B234PneumaticADCMDisplay

EnclosureAssembly.......................39

AccessoriesandKits...........................................41

AutomaticAirControlKit19Y482..................41

NXTAirControlKit19Y996..........................42

TransducerI/PKit24V001............................43

PressureTransducerKitfor4-ballPumps

24R050PressureTransducerKit

for2-ballPumps24Y245.................43

PressureTransducerKitforSanitary

Pumps24X089...............................44

CaliforniaProposition65.....................................44

Notes................................................................45

AppendixA-ModbusVariableMap.....................45

AppendixB-ControlModuleProgramming...........58

GracoStandardWarranty....................................60

Related

Related Related

Manual

Manual Manual

332013

332196

3A1244

3A3382High-Flo

3A3452

333015Endura-Flo™3D150,3D350,4D150,and4D350DiaphragmPump,Instructions

307843

No.

No. No.

Manuals

Manuals Manuals

Description

Description Description

AdvancedDisplayControlModule(ADCM),Instructions-Parts

ISPowerSupplyModules,Instructions-Parts

GracoControlArchitectureModuleProgramming,Instructions

®

4–BallPumps,Instructions-Parts

4–BallLowerswithOpenWetCup,Repair-Parts

Air-PoweredGlutton

®

Pumps,Instructions-Installation

2

3A7709B

Warnings

Warnings Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenanceandrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolreferstoprocedure-speci󰘰c
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.

WARNING

WARNING WARNING

FIRE

AND

FIRE FIRE

Flammablefumes,suchassolventandpaintfumes,inwork work
orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand
explosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.

•Groundallequipmentintheworkarea.SeeGrounding Grounding

•Useonlygroundedhoses.
Stop

•Stop Stop
equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

EXPLOSION

AND AND

EXPLOSION EXPLOSION

operation

operation operation

immediately

immediately immediately

HAZARD

HAZARD HAZARD

work

area

area area

canigniteorexplode.Paint

Grounding

ifstaticsparkingoccursoryoufeelashock.Donotuse

instructions.

Warnings

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite
󰘱ammablevapors.Toprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinawell-ventilatedarea.

•Donotcleanwithadrycloth.

3A7709B3

Warnings

WARNING

WARNING WARNING

INTRINSIC

INTRINSIC INTRINSIC

Intrinsicallysafeequipmentthatisinstalledimproperlyorconnectedtonon-intrinsicallysafe
equipmentwillcreateahazardousconditionandcancause󰘰re,explosion,orelectricshock.
Followlocalregulationsandthefollowingsafetyrequirements.

•InstallationshouldbeinaccordancewithANSI/ISARP12.06.01“InstallationofIntrinsically
SafeSystemsforHazardous(Classi󰘰ed)Locations”andtheNationalElectricalCode®
(ANSI/NFPA70).

•InstallationinCanadashouldbeinaccordancewiththeCanadianElectricalCode,CSA
C22.1,Part1,AppendixF.

•ForATEX,installperEN60079–14andapplicablelocalandnationalcodes.

•Equipmentthatcomesincontactwithintrinsicallysafeterminalsmustmeettheentity
parameterrequirementsspeci󰘰edinControlDrawing16M169.SeeAppendixAinManual

332013.Thisincludessafetybarriers,DCvoltagemeters,ohmmeters,cables,and
connections.Removetheunitfromthehazardousareawhenservicing.

•Withoutthesafetybarrier,theequipmentisnolongerintrinsicallysafeandmustnotbe
operatedinhazardouslocations,asde󰘰nedinarticle500oftheNationalElectricalCode
(USA)oryourlocalelectricalcode.

•Donotinstallequipmentapprovedonlyfornon-hazardouslocationinahazardousarea.See
theIDlabelfortheintrinsicsafetyratingforyourmodel.

•Donotuseintrinsicallysafeequipmentwithapowersupplythathasnobarrier.Intrinsic
safetymaybecompromised.

•Groundthepowersupply.Avoltagelimitingsafetybarriermustbeproperlygroundedtobe
effective.Forpropergrounding,usea12gaugeminimumgroundwire.Thebarrier’sground
mustbewithin1ohmoftrueearthground.

•Donotremoveanycoveruntilpowerhasbeenremoved.

•Donotsubstitutesystemcomponentsasthismayimpairintrinsicsafety.

SAFETY

SAFETY SAFETY

4

3A7709B

WARNING

WARNING WARNING

SKIN

INJECTION

SKIN SKIN

INJECTION INJECTION

High-pressure󰘱uidfromgun,hoseleaks,orrupturedcomponentswillpierceskin.Thismay
looklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
treatment.

treatment. treatment.

•Donotspraywithouttipguardandtriggerguardinstalled.

•Engagetriggerlockwhennotspraying.

•Donotpointgunatanyoneoratanypartofthebody.

•Donotputyourhandoverthespraytip.

•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure
orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

HAZARD

HAZARD HAZARD

Get

immediate

immediate immediate

Pressure

Relief

Procedure

Relief Relief

Procedure Procedure

whenyoustopsprayingandbeforecleaning,checking,

Warnings

surgical

surgical surgical

EQUIPMENT

EQUIPMENT EQUIPMENT

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
Speci󰘰cations

Speci󰘰cations Speci󰘰cations
Forcompleteinformationaboutyourmaterial,requestSafetyDataSheets(SDSs)from
distributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals
andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

MISUSE

MISUSE MISUSE

HAZARD

HAZARD HAZARD

Technical

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.

Speci󰘰cations

Speci󰘰cations Speci󰘰cations

Pressure

Relief

Relief Relief

inallequipmentmanuals.

Procedure

Procedure Procedure

Technical

whenequipmentisnotinuse.

3A7709B5

Warnings

WARNING

WARNING WARNING

PERSONAL

PERSONAL PERSONAL

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment
includesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent
manufacturer.

PROTECTIVE

PROTECTIVE PROTECTIVE

EQUIPMENT

EQUIPMENT EQUIPMENT

63A7709B

PumpControlModule

Pump

Pump Pump

ThePumpControlModuleisauserinterfaceforthesetupandcontrolofpneumaticpumps.ItisanAdvanced
DisplayControlModule(ADCM)thatusesspecializedsoftwaretoallowtheusertoremotelysetthemode
ofpumpoperation,andtomonitorandcontrolpressureand󰘱owrate.

Thescreenbacklightisfactorysettoremainon,evenwithoutscreenactivity.See

SetupMiscellaneous1,page32,tosetthebrightnessandbacklighttimer.Pressanykeytorestorethesettings.

Keysareusedtoinputnumericaldata,entersetupscreens,navigatewithinascreen,scrollthroughscreens,
andselectsetupvalues.

Installation

Installation Installation

Forinstallationandsetupinstructions,seethe
AdvancedDisplayControlModule(ADCM)manual

332013.

Hazardous

Hazardous Hazardous

Donotsubstituteormodifysystemcomponents
asthismayimpairintrinsicsafety.Forinstallation,
maintenance,oroperationinstructions,read
theinstructionmanualsprovided:3A7709and

332013.Donotinstallequipmentapprovedonly
fornon-hazardouslocationinahazardouslocation.
Seetheidenti󰘰cationlabelfortheintrinsicsafety
ratingforyourmodel.

Intrinsicallysafeequipmentshouldnotbeusedwith
apowersupplythathasnoISbarrier.Donotmove
unitsfromanon-ISinstallationtoanISinstallation.IS
equipmentthathasbeenusedwithanon-ISpower

Control

Control Control

Locations

Locations Locations

Module

Module Module

supplymustnotbereturnedtoahazardouslocation.
AlwaysuseanISbarrierwithISequipment.

•InstallaccordingtoControlDrawingNumber
16M169.SeeAppendixAintheAdvancedDisplay
ControlModule(ADCM)manual332013.

•InstallationintheUSshouldbeinaccordancewith
ANSI/ISARP12.06.01,“InstallationofIntrinsically
SafeSystemsforHazardous(Classi󰘰ed)
Locations,”andtheNationalElectricalCode®
(ANSI/NFPA70).

•InstallationinCanadashouldbeinaccordance
withtheCanadianElectricalCode,CSAC22.1,
Part1,AppendixF.

•ForATEX,installperEN60079-14andapplicable
localandnationalcodes.

•Multipleearthingofcomponentsisallowedonly
ifahighintegrityequipotentialsystemisrealized
betweenthepointsofbonding.

•Donotremoveanycoveruntilpowerhasbeen
removed.

3A7709B

7

Installation

Non

Hazardous

Non Non

- --Hazardous Hazardous

Location

Location Location

Hazardous

Hazardous Hazardous

Location

Location Location

Figure1InstallationinaHazardousLocation

KEY:

KEY: KEY:
A

A A
B

B B
C

C C
D

D D
E

E E

PumpControlModule

PowerSupplyModule

PowerAccessoryCable

ISPowerCable(50ft.,15m),toterminal3.SeeCableConnection,page11.

GroundwireandclampforPumpControlModule.PN223547isnotsupplied.

83A7709B

Installation

Grounding

Grounding Grounding

Theequipmentmustbegroundedtoreducethe
riskofstaticsparking.Staticsparkingcancause
fumestoigniteorexplode.Groundingprovidesan
escapewirefortheelectriccurrent.

Non-

Hazardous

Location

B

1

Hazardous

Location

A

Pump

Pump Pump

Control

Control Control

Module:

Module: Module:

Groundedthrough
theISPowerCable(34)totheISbarrier
(29)inthePowerSupplyModule.(See

PowerSupplyModuleGrounding,page10.)Ifthe

mountingbracketisused,connectagroundwire(E)
tothescrewatthetopofthebrackettoatrueearth
ground.(SeeFigure1.)

Power

Power Power

Supply

Supply Supply

Module:

Module: Module:

Followthegrounding
instructionsinthePowerSupplyModulemanual

332196.

Non­Hazardous
Location

Hazardous
Location

B

2

A

ti20264a

PowerSupplyModuleLocatedin

Non-HazardousLocation

KEY

KEY KEY

A

A A

B

B B

PumpControlModule

PowerSupplyModuleandBarrier

PowerSupplyModuleLocatedinHaz-

ardousLocation

ti20217a

ThepowercableCANNOThavethecableshieldtiedtothecouplingnut.500VACisolation

1

isrequired.ThepowercableandcircuitboardareisolatedfromthePumpControlModule
enclosure.TheyhaveconductivepathstoSEPARATE SEPARATE

SEPARATE

grounds

grounds grounds

.

ThepowercableCANhavethecableshieldtiedtothecouplingnut.Thepowercablecoupling

2

nutandPumpControlModulehaveconductivepathstoaCOMMON COMMON

COMMON

ground

ground ground

.

3A7709B9

Installation

Power

Power Power

NOTE:

NOTE: NOTE:
(332196),andareincludedhereonlyforreferenceandforconsistencywithmanual332196.

Supply

Supply Supply

Thecalloutsandidenti󰘰cationsonthispagere󰘱ectthoseusedintheISPowerSupplyModulesmanual

Module

Module Module

Grounding

Grounding Grounding

Figure2PowerSupplyModuleGrounding

KEY:

KEY: KEY:

GR

GR GR
L

L L
N

N N
13

13 13
14+

14+ 14+
14–

14– 14–
14L

14L 14L
14N

14N 14N
15

15 15
29

29 29

34

34 34

SupplyGroundWire

SupplyLineWire

SupplyNeutralWire

GroundTerminalBlock

PowerSupplyoutputpower

PowerSupplyinputpower

Ground(fromtheGroundTerminalBlock(13)totheG-Barrier(29))

G-Barrier
ISPowerCable(fromtheG-Barrier(29)tothePumpControlModule(A,seeFigure1);

installedinfactory)

103A7709B

Installation

Cable

Cable Cable

Orderapoweraccessorycable(C)fromTable1.ConnectthecabletoPort3onthebottomofthecontrol
module(seeFigure3).Connecttheotherendtothepowerbarrier(seeFigure1).Connectothercables
asdescribedinTable2.

Figure3PumpControlModuleConnectors

Table

Table Table

Cable

Cable Cable

16K509

Connection

Connection Connection

Power

1 11Power Power

Part

Part Part

Accessory

Accessory Accessory

No.

No. No.

Cable

Cable Cable

Description

Description Description

Intrinsicallysafepowercable,52ft(16m)

16K615

Table

Table Table

ADCM

ADCM ADCM
Number

Number Number

1

2

3PowerInput

ADCM

2 22ADCM ADCM

Port

Port Port

Cable

Cable Cable

Connector

Connector Connector

FiberOpticReceive

FiberOpticTransmit

Intrinsicallysafepowercable,105ft(32m)

Connections

Connections Connections

Purpose

Purpose Purpose

Connection

Connection Connection

Pin1–CANLowCANdatalowlineforGCA

Pin2–PowerPowersupplyvoltage

Pin3–Common

Pin4–CANHigh

Pin5–ShieldCableshield

Notes

Notes Notes

Fiberopticreceivelineusedfor
Modbuscommunications

Fiberoptictransmitlineusedfor
Modbuscommunications

communication.CAN
communicationisnotused
onthisproduct.

Powersupplycommon

CANdatahighlinefor
GCAcommunication.CAN
communicationisnotusedonthis
product.

3A7709B

11

Installation

Pin1–Voltage

Pin2–ReedSwitch1InputDownstrokeinputforreedswitch.

Pin3–AuxiliaryOutput

4

5

6

7

8

AuxiliaryIO

FiberOpticReceiveMirrorof󰘰beropticreceiveport1

FiberOpticTransmitMirrorof󰘰beroptictransmitport2

PressureTransducer1

4–20mAOutput1

Pin4–ReedSwitch2InputUpstrokeinputforreedswitch.

Pin5–CommonConnectedtothesysteminput

Connectedtothesysteminput
voltage(PowerInputPin2)

Inputcanbecon󰘰gured

Notusedatthistime

Potentialtobecon󰘰guredas
inputcapture,butcurrentlynot
supportedincomponentlibrary.

voltagecommon(PowerInputPin

3)

Adifferentialvoltageinput.This
portcansupportmultiplepressure
transducerranges(seePressure

TransducerChapter,page27).

Monitorspumpoutletpressure.

Usedtocontroltheairinletto
thepumptoregulatethesystem
󰘱uidpressure.TheI2Pprovides
aresponsecorrelatedtotheinlet
airpressure,witha0–100%drive
signalcontrollingpressuretoa
boostvalue.

4–20mAOutput2

9

PressureTransducer2

10

Usedtocontrolanybackpressure
regulator(BPR).At4mA(0%)the
BPRiscompletelyopen,andat
20mA(100%)theBPRisfully
closed.

Adifferentialvoltageinput.This
portcansupportmultiplepressure
transducerranges.Monitorsthe
pressureattheBPR,butcanbe
usedanywhereinthesystem
(includingairinletpressure).

12

3A7709B

Installation

Typical

Typical Typical

Installation

Installation Installation

Figure4TypicalInstallation

KEY:

KEY: KEY:
A

A A
G

G G
H

H H
J

J J
K

K K
L

L L
M

M M
N

N N
P

P P
R1

R1 R1
R2

R2 R2
S

S S
T

T T
U

U U

Pumpcontrolmodule

Airmotor

Airlineshutoffvalve
Airsupplyline

Airline󰘰lter
Bleed-typemasterairvalve

Back-pressureregulator(BPR)

Self-relievingpilotedairregulator
Reedswitches

Pressuretransduceratoutletofpump
PressuretransduceratBPR

Pumpinlethose

Fluid󰘰lter

Fluidinletshutoffvalve

3A7709B13

Operation

Operation

Operation Operation

Pressure

Pressure Pressure

Unexpectedactivationofthepumpcouldresult
inseriousinjuryfrompressurized󰘱uid,suchas
skininjection,splashing󰘱uidandmovingparts.
FollowthePressureReliefProcedurewhenyou
stopsprayingandbeforecleaning,checking,or
servicingtheequipment.

1.Ensurethepumpisoffbypressingthepump
shutdownbuttononthepumpcontrolmodule(A).

2.Closethebleed-typemasterairvalve(L).

3.Openall󰘱uiddrainvalvesinthesystem,havinga
wastecontainerreadytocatchdrainage.Leave
drainvalvesopenuntilyouarereadytospray
again.

Relief

Relief Relief

FollowthePressureReliefProcedure
wheneveryouseethissymbol.

Procedure

Procedure Procedure

Modes

Modes Modes

Pressure

Pressure Pressure

Whenthesystemisinpressurecontrolmode,the
pumpcontrolsthepressureprovidedattheoutletof
thepumpwithclosed-loopcontrol.Theunitcontrols
theairintothepumpusinganI2Pwhilemonitoring
theoutletpressurewithadifferentialpressuresensor.
Thecontrolloopupdatesatthetopofthecycle.The
pressuretargetshouldbereachedwithin󰘰vecycles.

Flow

Flow Flow

Whenthesystemisin󰘱owcontrolmode,the
pumpcontrolstoa󰘱owrateusingpressure.Flow
rateisestimatedoncycles/minuteandvolume
displacement.Thecontrolloopupdatesatthetopof
thecyclefortraditionalairmotorsandattheleftcycle
ofanAODDorGlutton
bereachedwithin󰘰vecycles.

Hybrid

Hybrid Hybrid

Whenthesystemisincontrolpumpmode,thepump
controlstoapressuretargetwhilealsoupdatingthe
BPRsetpointtocontrolthe󰘱owrate.Theuseris
requiredtoenterapressuretarget,󰘱owratetarget,
andamaximum󰘱owratevalue.Thesystem󰘰rst
achievesthepressuretarget.Next,ifthesystemis
runningtoofastorslowbasedonthe󰘱owratetarget,
thesystemadjuststheBPRtargettoachievethe󰘱ow
ratetarget.IftheBPRtargetisateither100%or0%,
the󰘱owratetargetmaynotbeachieved.

of

Operation

of of

Operation Operation

Control

Control Control

Control

Control Control

®

.The󰘱owratetargetshould

Open

Open Open

Whenthesystemisinopenloopmode,a󰘰xedair
pressureisappliedtothepumpinlet.Thesystemwill
operatesimilarlytoamanualairregulator.Changing
thepercentagesetpointupordownadjuststheair
appliedtotheairmotorinlet.

NOTE:

NOTE: NOTE:
iftheothermodescannotbeused,butthepumpstill
needstooperate.Totroubleshooterrorcodessee

ErrorCodeTroubleshooting,page35.

14

Loop

Loop Loop

Thismodeofoperationisonlyrecommended

3A7709B

Operation

Display

Display Display

Overlay

Overlay Overlay

UpArrow

Down
Arrow

Right

Arrow/

Setup

Enter

Overlay

Overlay Overlay

Page

Navigation

Page Page

Navigation Navigation

Theuparrowisusedtomovetotheprevious
page.IftheuserisatPage1,pressingtheup
arrowcausesthepagestorollovertothelast
page.

Page

Navigation

Page Page

Navigation Navigation

Thedownarrowisusedtomovetothenext
page.Iftheuserisatthelastpage,pressing
thedownarrowcausesthepagestoover󰘱ow
anddisplaythe󰘰rstpage.

Chapter

Chapter Chapter

Therightarrowisusedtomovetothenext
chapter.Iftheuserisatthelastchapter,
pressingtherightarrowwillwraparoundtothe
󰘰rstchapter.

Field

Field Field

Pressingtheenterkeyactivatesa󰘰eldforediting,activatesthechangesinahighlighted󰘰eld,
selectsahighlightedoptioninamenu,andselectsorunselectsacheckbox.

Stop

Stop Stop

Pressingtheshutdownkeywillstopthepump.

Navigation

Navigation Navigation

Entry

Entry Entry

Pump

Pump Pump

Keys

Keys Keys

Setpoint

Setpoint Setpoint

Whentheuserisinanentry󰘰eld,theuparrow
isusedtoincrementthevalue.Ifthevalueisat
“9”,pressingtheuparrowwillcausethevalue
torolloverto“0”.

Setpoint

Setpoint Setpoint

Whentheuserisinanentry󰘰eld,thedown
arrowisusedtodecrementthevalue.Ifthe
valueisat“0”,pressingthedownarrowwill
causethevaluetorolloverto“9”.

Setup

Setup Setup

ToenterorexitSetup,theuserwillpressand
holdtherightarrowkeyforthreeseconds.

Incrementation

Incrementation Incrementation

Decrementation

Decrementation Decrementation

Shutdown

Field

Entry

Field Field

Entry Entry

Whentheuserisinamenuoranumeric󰘰eld,pressingthecancelkeycausesthedisplayto
exit󰘰eldentrymodeandrevertbacktothepreviousscreen.

Cancel

3A7709B15

Operation

Module

Module Module

Therearetwosetsofscreens(Books):Runand
Setup.RunandSetupbookscontainchapters,
andeverychaptercontainspages.Chaptersare
accessedbyusingtherightarrowkey.Atthebottom
ofthescreentherearedotstoindicatethenumberof
chaptersandtohighlightthecurrentchapter.Ifyou
navigatepastthechapteryouwanttodisplay,you
needtocontinuepressingrightarrowkeytowrap
backtothechapteryouwouldliketoupdate.

Pagesareaccessedusingtheupanddownarrows.
Attherightsideofthescreentherearedotsto
indicatethenumberofpagesinthischapterandto
highlightthecurrentpage.

Pressandholdtherightarrow/lockicon(
threesecondstoenterorexitSetup.

NOTE:

NOTE: NOTE:
loadrequirements.

Example:ThissetofRunScreenshasthreechapters
(indicatedbythebottomofthescreen)andtwo
pages(indicatedbythesquaresontherightsideof
thescreen).

Screens

Screens Screens

Thescreenautomaticallydimsbasedonthe

Module

Module Module

The󰘰gurebelowisaviewofthecontrolmodule
displayandkeys.Overlay,page15,explains
thefunctionofthemembranekeysonthecontrol
module.Asyoumovethroughthescreens,you
willnoticethatmostinformationiscommunicated
usingiconsratherthanwordstosimplifyglobal
communication.Thedetailedscreendescriptionsin

RunScreens,page17,andSetupScreens,page22,

explainwhateachiconrepresents.Thetwokeysare
membranebuttonswhosefunctioncorrelateswith
thescreencontenttotheimmediateleftofthebutton.

Topreventdamagetothebuttons,donotpressthe
buttonswithsharpobjectssuchaspens,plastic

)for

cards,or󰘰ngernails.

Keys

Keys Keys

NOTICE

NOTICE NOTICE

Module

Module Module

TheModuleTopMenuonlydisplayson

RunScreens,page17andshowsthefollowing:

Error

•Error Error

ErrorCodeTroubleshooting,page35.

Current

•Current Current

SeePro󰘰leCon󰘰gurationPage,page22.

Time

•Time Time

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Menu

Menu Menu

Codes

Codes Codes

Pro󰘰le

Pro󰘰le Pro󰘰le

Bar

Bar Bar

See

Mode

Mode Mode

(PressureModeshown).

Figure5ControlModuleKeypadandDisplay

RunScreens

Run

Run Run

Unexpectedactivationofthepumpcouldresult
inseriousinjuryfrompressurized󰘱uid,suchas
skininjection,splashing󰘱uidandmovingparts.
FollowthePressureReliefProcedurewhenyou
stopsprayingandbeforecleaning,checking,or
servicingtheequipment.

Pump

Pump Pump

Pump

Pump Pump

Screens

Screens Screens

Control

Control Control

Control

Control Control

Chapter

Chapter Chapter

Page

Page Page

1

1 1

RunScreensarecomprisedoftheruntime
informationthatthesystemismonitoringand
controlling,suchas:CurrentFlowRate,Cycle
PerMinute,Pressure,ActivePro󰘰le,etc.See

Overlay,page15,forinformationonhowtomake

selectionsandenterdata.

Figure6PumpControlPage1

Displaysthecurrentaveragepressureattheoutletofthepumpinpressureunits
selectedinsetup.

Range:

Current

Current Current

Cycles

Cycles Cycles

Current

Current Current

Pressure

Pressure Pressure

Per

Minute

Per Per

Minute Minute

Flow

Rate

Flow Flow

Rate Rate

•PSI:0–9999

•Bar:0.0–999.9

•MPa:0.00–99.99

Displaysthecurrentaveragecyclesrateofthepumpincyclesperminute.

Range:00.0–99.9CPM

Displaythecurrent󰘱owrateofthepump.Numberiscalculatedbasedoncycles
perminuteanddisplacement.Thevalueisdisplayedinthe󰘱owrateunitsspeci󰘰ed
insetup.

Range:

•Gallons/min:0.0–999.9

•Liters/min:0.0–999.9

•CC/min:0–99999

•Oz/min:0–99999

•CPM:0.0–99.9

Pump

Pump Pump

Control

Control Control

Page

Page Page

Key

1 11Key Key

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17

RunScreens

Commandthepumptostartorstop,asindicatedbyaplayorpauseicon.Pressto
togglebetweenthetwoicons.

Run/Stop

Run/Stop Run/Stop

Pro󰘰le

Pro󰘰le Pro󰘰le

Pump

Pump Pump

Figure7PumpControlPage2

Back

Back Back

Regulator

Regulator Regulator

Select

Select Select

Control

Control Control

Pressure

Pressure Pressure

Percent

Percent Percent

Output

Output Output

Range:0(

Default:0(Pause)

Selectthepro󰘰le(

Range:1–4

Default:Lastvaluethepumpwasrunning

Page

Page Page

2

2 2

Displaysthecurrentpercentoutputbeingappliedtothebackpressureregulator.0%
indicatesfullyopen,while100%indicatesfullyclosed.

Range:0–100%

Displaystheaveragepressureindicatedbypressuresensor2.Acommonapplication
isthepressureattheBackPressureRegulator.

Pump

Pump Pump

)–1( )

Pump

Pump Pump

Control

Control Control

)torunonthepump.Pro󰘰lesarecon󰘰guredinSetup.

Control

Control Control

Page

Page Page

Page

Page Page

Key

1 11Key Key

Key

2 22Key Key

Back

Pressure

Back Back

Pressure Pressure

Regulator

Regulator Regulator

Delta

Delta Delta

Pressure

Pressure Pressure

Pressure

Pressure Pressure

Range:

•PSI:0–999

•Bar:0.0–99.9

•MPa:0.00–9.99

Displaysthedifferenceinpressurebetweentheoutletofthepumpandthesecond
pressuretransducer.Commonapplicationistomonitorpressuredropacrossthe
circulationline.Inthatapplicationthesecondpressuretransducerisinstalledatthe
BPR.

Range:

•PSI:0–999

•Bar:0.0–99.9

•MPa:0.00–9.99

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