Graco 17H453, 17H450, 17H454, 17H455, 17K580 Product Data Book

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Page 1

Parts

ti27499a

LineLazer™ V 3900, 5900 Airless Line Stripers

Standard Series and High Production (HP) Auto Series

For the application of line striping materials. For professional use only. For outdoor use only. Not for use in explosive atmospheres or hazardous locations.

Maximum Operating Pressure: 3300 psi (22.8 MPa, 228 bar)

Important Safety Instructions

Read all warnings and instructions in this manual and in related manuals. Be familiar with the controls and the proper usage of the equipment. Save these instructions.

3A3389D

Related Manuals:

3A3388 Operation

311254 Gun

309277 Pump

3A3428 Auto-Layout Applications Methods

Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.

Page 2

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Tip Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

LineLazer V 3900, 5900 Parts . . . . . . . . . . . . . . . . . 5

Parts Drawing - LineLazer V 3900, 5900 . . . . . . . . 6

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Parts Drawing - LineLazer V 3900, 5900 . . . . . . . . 8

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Parts Drawing - Drive and Pinion Housing

Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parts Drawing - LineLazer V 3900, 5900 . . . . . . . 12

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Swivel Wheel Assembly . . . . . . . . . . . . . . . . . . 13

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Parts Drawing - LineLazer V 3900, 5900 . . . . . . . 14

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Gun Holder and Arm . . . . . . . . . . . . . . . . . . . . . 15

Gun Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parts Drawing - LineLazer V 3900, 5900 . . . . . . . 16

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Distance Sensor Replacement . . . . . . . . . . . . . . . 18

Wiring Diagram (Standard Series) . . . . . . . . . . . . 19

Wiring Diagram (HP Auto Series) . . . . . . . . . . . . . 20

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 26

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 26

Manual Language

3A3389

3A3865

3A3866

3A3873

3A3876

3A3879

3A3889

3A3877

3A3870

3A3884

3A3872

3A3875

3A3888

3A3882

3A3703

3A3874

3A3880

3A3881

3A3883

3A3878

3A3871

3A3886

3A3887

3A3885

3A3916

English

French

Spanish

Dutch

German

Italian

Turkish

Greek

Croatian

Portuguese

Danish

Finnish

Swedish

Norwegian

Russian

Estonian

Latvian

Lithuanian

Polish

Hungarian

Czech

Slovakian

Slovenian

Romanian

Bulgarian

2 3A3389

Page 3

Models

Model: Standard

1 Manual Gun

17H449

17H450 17K577

17H451

17K638

17H452

17K579

17H453

Model:

17H454

17H455 17K580 17H456

17K636

17H457

17K581

17H458



Standard

1 Manual Gun



LineLazer V 3900

Standard

2 Manual Guns



LineLazer V 5900

Standard

2 Manual Guns



HP Auto

1 Auto Gun



with laser

HP Auto

1 Auto Gun

 

with laser

HP Auto

1 Auto Gun

1 Manual Gun

 

with laser

HP Auto

1 Auto Gun

1 Manual Gun



with laser

Models

HP Auto

2 Auto Guns

 

with laser

HP Auto

2 Auto Guns

 

with laser

* All auto guns can be actuated manually.

3A3389 3

Page 4

Tip Selection

ti27606a

in. (cm)

ti27505a

in.

in. (cm)

ti27507a

in. (cm)

ti27508a

Tip Selection

ti27506a

(cm)

LL5213* 2 (5) LL5215* 2 (5)

LL5217 4 (10) LL5219 4 (10)

LL5315* 4 (10)

LL5317 4 (10) LL5319 4 (10) LL5321 4 (10) LL5323 4 (10) LL5325 4 (10) LL5327 4 (10) LL5329 4 (10) LL5331 4 (10) LL5333 4 (10) LL5335 4 (10) LL5355 4 (10) LL5417 6 (15) LL5419 6 (15) LL5421 6 (15) LL5423 6 (15) LL5425 6 (15) LL5427 6 (15) LL5429 6 (15) LL5431 6 (15) LL5435 6 (15) LL5621 12 (30) LL5623 12 (30) LL5625 12 (30) LL5627 12 (30) LL5629 12 (30) LL5631 12 (30) LL5635 12 (30) LL5639 12 (30)



 

  

    

ti27509a

 

  

   

 

ti27510a

ti27605a



      

 



* Use 100 mesh filter to reduce tip clogs.

4 3A3389

Page 5

LineLazer V 3900, 5900 Parts

ti28061a

Page 14

Page 16

Page 8 & 10

Page 6

Page 12

Page 14

Page 12

LineLazer V 3900, 5900 Parts

3A3389 5

Page 6

Parts Drawing - LineLazer V 3900, 5900

107

160

401

106

400

102

124

123

157

146

108

224

372

158

161

162

163

ref 125g

308

372

105

214

215

220

221

Torque to 45-55 ft-lbs (61.0-74.5 N·m)

Torque to 17-23 ft-lbs

(23.0-31.1 N·m)

Rear tire pressure 58-62 psi

(3.9-4.2 bar)

Torque to 190-210 in-lbs

(21.4-23.7 N·m)

Torque to 130-150 in-lbs

(14.6-16.9 N·m)

Torque to 23-27 ft-lbs

(31.1-36.6 N·m)

345

Parts Drawing - LineLazer V 3900, 5900

6 3A3389

ti28046

Page 7

Parts List

Ref Part Description Qty

1 287623 FRAME, linestriper (painted) 1 6 101566 NUT, lock 8 7 193405 AXLE 1 9 198891 BRACKET 1 10 198930 ROD, brake (includes 12) 1 11 198931 BEARING 1 12 114808 CAP, vinyl 1 13 195134 SPACER, ball, guide 1 14 113961 SCREW, cap, hex hd 1 16 111040 NUT, lock, insert, nylock, 5/16 5 17† 255162 WHEEL, pneumatic w sensor ring

(right)

111020 WHEEL, pneumatic w/o sensor ring

(left) 18 112405 NUT, lock 2 19 112825 WASHER 4 20 114648 CAP, dust 2 21 15J088 SHIELD, distance sensor 1 22 15K452 SPACER, round,.500 o.d. 1 23 15K357 SENSOR, distance 1 24 108868 CLAMP, wire 2 25 260212 SCREW, hex washer hd, thd form 1 31 114982 SCREW, cap, flng hd 6 40 24Y665 FRAME, handle upright, painted 1 41 15F576 BRACE, right (painted) 1 42 15F577 BRACE, left (painted) 1 43 128977 SCREW, cap button hd 2 48 17J125 BRACKET, slide 2

Ref Part Description Qty

50 17J136 SCREW, hex, flange head 4 102 196176 ADAPTER, nipple 1 105 114659 GRIP 2 106 237686 GROUND WIRE 1 107 107257 SCREW, thread forming, hex hd 1 108 194310 LEVEL, actuator 1 123 245225 HOSE, 3/8” x 50’ 1 124 245798 HOSE, coupled 1/4” x 7’ 1 125g 278722 GASKET 1 146 120151 RETAINER, caplug 2 157 114271 STRAP 1

158 108471 KNOB, pronged 1 160 404989 STRAP, tie 5

161 17K394 LABEL, gmax warning fire & skin 1 162 115077 PAIL, plastic 1 163 24U241 KIT, pail cover 1 214* 17J236 SWITCH, push button 1 215* 15K162 BLOCK, switch 1 220* C19277 WASHER, lock, split, hi-collar 1 221* C20004 SCREW, cap 1 224 17H721 CLAMP, wire 2 308 17K392 LABEL 1 372 112960 SCREW 5 400 24Y641 BAR, handle 1 401 24Y642 CONTROL PLATE 1

† Replace both at the same time * HP Auto only

3A3389 7

Page 8

Parts Drawing - LineLazer V 3900, 5900

Torque to 130-150 in-lbs (14.6-16.9 N·m)

Torque to 190-210 in-lbs

(21.4-23.7 N·m)

Torque to 17-23 ft-lbs

(23.0-31.1 N·m)

Torque to 170-190 in-lbs

(19.2-21.4 N·m)

Torque to 115-135 in-lbs

(12.9-15.2 N·m)

Torque to 30-35 in-lbs

(3.3-3.9 N·m)

Torque to 8-12 in-lbs

(0.9-1.3 N·m)

23456

Parts Drawing - LineLazer V 3900, 5900

8 3A3389

Page 9

Parts List

Ref Part Description Qty

2 119695 DAMPENER, engine mount 4 3 15F583 PLATE, engine mount 1 4 108851 WASHER, plain 4 5 113743 SCREW, cap, hex hd 4 6 101566 NUT, lock 4 44 108879 ENGINE, gasoline, 4.0 hp, 3900 1

114530 ENGINE, gasoline, 5.5 hp, 5900 1 45 119579 CONDUCTOR, ground, 3900 1 46 240997 CONDUCTOR, ground 1 47 110838 NUT, lock 2 69 15E535 HOUSING, clutch, machine, 3900 1

15E277 HOUSING, clutch, machine, 5900 1 70 100214 WASHER 4 71 108842 SCREW, cap, hex hd 4 72 119426 SCREW, mach, hex washer hd,

3900

15C753 SCREW, mach, hex washer hd,

5900 73 193680 COLLAR, shaft 1 74 183401 KEY, parallel 1 75 105510 WASHER, lock, spring (hi-collar) 10 76 108803 SCREW, hex, socket head 6 77

†

79 287463 KIT, pinion, housing, 3900 1

287465 KIT, pinion, housing, 5900 1

†

81 101682 82 15F250 83 114699 WASHER, thrust, 3900 2

114672 WASHER, 5900 1

84 287653 GEAR, combination, 3900 1

287460 GEAR, combination, 5900 1 85 114672 WASHER, thrust 1 86 287467 HOUSING, drive, 3900 1

287469 HOUSING, drive, 5900 1 87 15F947 SHIELD, magnetic 1 88 287714 HOUSING, bearing, 3900 1

287715 HOUSING, bearing, 5900 1 89 15C762 SHIELD, pump rod 1 90 110996 NUT, hex, flange head 2 91 113467 SCREW, cap, socket hd, 3900 4

114666 SCREW, cap, socket hd, 5900 4

HUB, armature 1 ARMATURE, clutch, 4”, 3900 1 ARMATURE, clutch, 5”, 5900 1

ROTOR, clutch, 4”, 3900 ROTOR, clutch, 5”, 5900 SCREW, cap, sch WASHER, thrust, 3900

Ref Part Description Qty

92 287719 ROD, connecting, 3900 (includes

93, 94)

287720 ROD, connecting, 5900 (includes

93, 94)

93 15F855 PIN, pump, 3900 1

15F856 PIN, pump, 5900 1

94 119676 SPRING, retaining, 3900 1

119778 SPRING, retaining, 5900 1 95 116618 MAGNET 1 96 119562 SWITCH, reed w/ connector 1 97 114528 SCREW, mach, phillips, pnhd 2 98 16Y747 COVER, 3900 (includes 99) 1

16Y748 COVER, 5900 (includes 99) 1 99 118444 SCREW, mach, slot hex wash hd 6 100 277069 PUMP, 3900 1

277070 PUMP, 5900 1 101 192723 NUT, retaining, 3900 1

193031 NUT, retaining, 5900 1 102 196176 ADAPTER, nipple, 3900 1

196178 ADAPTER, nipple, 5900 1 103 112395 SCREW, cap, flng hd 1 117 194126 LABEL, warning 1 124 245798 HOSE, coupled, 1/4”x7’ 1 125 24V567 HOSE, suction/drain 1 125a 15F149 TUBE, suction 1 125b 185381 HOSE, nylon 1 125c 110194 FITTING, union, swivel, 180° 1 125d 101818 CLAMP, hose 2

125e 196180 BUSHING 1

125f 16X071 TUBE, drain line 1

125g 278722 GASKET 1

127 15F369 BOX 1 153 245797 HOSE, coupled, 3/8 in. x 3 1 155 114629 GROMMET, transducer 1 156 119569 BUSHING, strain relief 1 160 404989 STRAP, tie 2 164 181072 KIT, strainer 1 167 17H686 LABEL, 3900 1

17H687 LABEL, 5900 1 203 104008 WASHER, 5900 only 4 202 102962 SCREW, 5900 only 4 204 100214 WASHER, 3900 4

106115 WASHER, 5900 4 372 112960 SCREW 4

 Replacement warning labels may be ordered free of charge

† Included in Clutch Repair Kit 241109 (3900) and 241113 (5900)

3A3389 9

Page 10

Parts Drawing - Drive and Pinion Housing Assemblies

ref 80

ref 72

ref 82

ref 83

ref 84

ref 83

ref 85

86g

79b

79c

79d

79e

ref 75

86h

ti28145a

79a

Pinion housing assembly (79) includes clutch field and connector.

Parts Drawing - Drive and Pinion Housing Assemblies

ref 81

10 3A3389

Page 11

Parts List

Ref No. 86 and 79

Ref No. 86: Drive Housing Assembly 287467 for

LineLazer V 3900; Drive Housing Assembly 287469 for LineLazer V 5900

Ref Part Description Qty

86 287467 HOUSING, drive, 3900 1

287469 HOUSING, drive, 5900 1

86g WASHER

107089 LineLazer IV 3900 1 194173 LineLazer IV 5900 1

86h WASHER

116191 LineLazer IV 3900 1 116192 LineLazer IV 5900 1

Parts List

Ref No. 79: Pinion Housing Assembly 287463 for LineLazer V 3900; Pinion Housing Assembly 287465 for LineLazer V 5900

Ref Part Description Qty

79 287463 HOUSING, pinion (3900) 1

287465 HOUSING, pinion (5900) 1 79a KIT, repair, coil

287474 LineLazer IV 3900 1

287476 LineLazer IV 5900 1 79b 105489 PIN 2 79c O-RING

165295 LineLazer IV 3900 1

114683 LineLazer IV 5900 1 79d* PINION SHAFT

241110 LineLazer IV 3900 1

241114 LineLazer IV 5900 1 79e* RETAINING RING, large

113094 LineLazer IV 3900 1

112770 LineLazer IV 5900 1

* Must be ordered separately.

3A3389 11

Page 12

Parts Drawing - LineLazer V 3900, 5900

495

499

483

484

485

483

487

488

489

490

497

496

498

493

491

492

495

500

494

292

ti28048a

501

Torque to 35-45 ft-lbs (47.4-61.0 N·m)

Torque to 190-210 in-lbs

(21.4-23.7 N·m)

Torque to 365-385 in-lbs

(41.2-43.4 N·m)

Torque to 25-30 in-lbs

(2.8-3.3 N·m)

Torque to 23-27 ft-lbs

(31.1-36.6 N·m)

Torque to 17-23 ft-lbs

(23.0-31.1 N·m)

Torque to 60-80 in-lbs

(6.7-9.0 N·m)

23456

Parts Drawing - LineLazer V 3900, 5900

Swivel Wheel Assembly & Filter

12 3A3389

ti28060a

Page 13

Parts List

Swivel Wheel Assembly Filter

Parts List

Ref Part Description Qty

6 15 16 18*‡

19* 20* 24 108868 CLAMP, wire 1 28 29 240991 BRACKET, caster, front 1 31 114982 SCREW, cap, flng hd 2 33* 34* 114549 WHEEL, pneumatic 1 35* 113471 SCREW, cap, hex hd 1 36 38 292* 483* 484* 485* 487* 488* 489* 490* 491* 492* 493* 494* 495* 496* 497* 498* 499* 500* 501*

101566 NUT, lock 2 112960 SCREW, cap, flng hd 3 111040 NUT, lock, insert, nylon, 5/16 3 112405 NUT, lock 2 112825 WASHER 4

‡

114648 CAP, dust 1

‡

15F910 BRACKET, cable 1

‡

193658 SPACER, seal 2

‡

241445 CABLE (includes 38) 1

‡

114802 STOP, wire 1

‡

17H489 LABEL, disk adjustment 1

‡

114548 BEARING, bronze 2

‡

110754 SCREW, cap, sch 2

‡

193662 STOP, wedge 1

‡

15J603 SPACER, round 1

‡

120476 BOLT, shoulder 1

‡

17H486 DISK, adjuster, assembly 1

‡

17G762 SCREW, disk adjuster 2

‡

113962 WASHER 1

‡

114681 SCREW, cap, hex hd 1

‡

17H485 FORK 1

‡

113484 SEAL, grease 1

‡

113485 BEARING, cup/cone 2

‡

112776 WASHER, plain 1

‡

181818 KNOB, pronged 1

‡

193661 JAW 1

‡

15G952 CASTER 1

‡

108483 SCREW, shoulder 1

‡

193528 ARM, detent 1

‡

Ref Part Description Qty

51 17K166 MANIFOLD 1 52 196179 FITTING, elbow, street 1 53 287285 CAP, filter (includes 54, 56) 1 54 15C766 TUBE, diffusion 1 55 25A465 FILTER, fluid 1 56 117285 PACKING, o-ring 1 57 111801 SCREW, cap, hex hd 2 58 287172 KIT, repair, transducer 1 59 111457 O-RING 2 60 15G331 PLUG, pipe 2 61 245103 VALVE, drain, assy (includes 63,

65, 66, 67, 68) 62 196178 ADAPTER, nipple 1 63 114708 SPRING, compression 1 64 196181 FITTING, nipple 1 65 15G563 HANDLE, valve 1 66 116424 NUT, cap 1 67 193709 SEAT, valve 1 68 193710 SEAL, seat, valve 1 80 25A877 KIT, repair, filter, manifold 1

* Included in Swivel Wheel Repair Kit 240719 ‡ Included in Swivel Wheel Repair Kit 241105

3A3389 13

Page 14

Parts Drawing - LineLazer V 3900, 5900

142

131

133

134

135

136

126

130

132

133

134

137

144

138

140

139

120

130e

130a

ti28049a

158

116c

116b

116a

116

119

118

122

165

115

159

121

119m

119b

225

119a

119L

211

119g

119f

119h

119i

120

151

119e

119k

119j

128

159

119d

119c

ti28050a

124

Torque to 17-23 ft-lbs (23.0-31.1 N·m)

Torque to 18-22 in-lbs

(2.0-2.4 N·m)

Parts Drawing - LineLazer V 3900, 5900

14 3A3389

Page 15

Parts List

Gun Holder and Arm Gun Trigger

Parts List

Ref Part Description Qty

6 101566 NUT, lock 2 31 114982 SCREW, cap, flng hd 2 39 17H528 BRACKET, gun arm 1 115 17J407 ARM, extension, bar 1 116 17J424 BAR, height adjustment, assy 1 116a 17J139 BAR, gun, height, adjustment 1 116b 113428 SCREW, mach, hex, hd 3 116c 17J153 BRACKET, gun holder 1 118 24Y645 KIT, clamp, double wing nut 1 119 25A529 ARM, gun holder, linelazer

(includes 151) 119a 24Y919 BRACKET, cable 1 119b* 15F216 HOLDER, gun 1 119c 17J575 FASTENER, special 1 119d* 119664 BEARING, sleeve 1 119e 17J576 SPACER, special 1 119f 119647 SCREW, cap, socket 2 119g 17H673 STUD, cable, gun 1 119h 15F214 LEVER, actuator 1 119i 17H674 ADAPTER, cable, gun 1 119j 102040 NUT, lock hex 2 119k 15F209 STUD, pull, trigger 1 119l 17J145 ARM, holder, gun 1 119m* 15F750 KNOB, holder, gun 1 120 25A488 CABLE, gun, manual (includes

126, 151) 121 188135 GUIDE, cable 1 122 248157 GUN, flex, basic 1 128

 16P136 LABEL, safety, warning, iso 1

145 245733 KIT, repair, trigger handle (includes

132, 137, 138, 139 151 126111 RETAINER, circlip, external, 8mm 2 158 108471 KNOB, pronged 1 159 111145 KNOB, pronged 2 165 17J408 ARM, extension, third gun 1 211 25A487 CABLE, gun, automatic (includes

151, 212, 213) 225 17C043 LABEL, number “1” 1

17C046 LABEL, number “2” 1

Ref Part Description Qty

120 25A488 CABLE, gun, manual (includes

126, 151) 124 245798 HOSE, coupled 1/4” x 7’ 1 126 15F624 NUT, cable, gun (knurled) 2 130 25A636 BRACKET, trigger w switch 1 130a 276907 BRACKET, magnet 1 130e 17J237 SWITCH, reed 131 198896 BLOCK, mounting 1 132 245676 HANDLE 1

133 198895 PLATE, lever, pivot 2 134 111017 BEARING, flange 2 135 116941 SCREW, shoulder, skt hd 1 136 116969 NUT, lock 1 137 112381 SCREW, mach, pan head 1 138 117268 BRACKET, interrupter 1 139 117269 SPRING 1 140 128803 SCREW, thd forming, hex washer 1 142 117317 SCREW, plastine, pan head 2 144 17K587 LABEL, notice, adjustment 1

* Included in Gun Holder Repair Kit 287569

 Replacement Warning Labels may be ordered free of charge.

3A3389 15

Page 16

Parts Drawing - LineLazer V 3900, 5900

412

411

413

414

407

404

405

406

109

113

296

114

299

114

147

149

114

297

114

169

293

291

290

294

206

400

409

408

401

410

402

403

205

201

207

210

209

211

218

217

219

212

213

208

201

311

373

374

148b

148a

148

310

166

392

394

393

NOTICE

Do not allow the solenoid wires to make a sharp bend as shown. Doing so may lead to wire breakage. Place an approximate

0.75" radius bend in the wires exiting the solenoid.

0.75"

Torque to 18-22 in-lbs (2.0-2.4 N·m)

Torque to 130-150 in-lbs

(14.6-16.9 N·m)

Torque to 25-30 in-lbs

(2.8-3.3 N·m)

Torque to 28-32 in-lbs

(2.8-3.3 N·m)

Torque to 5-7 in-lbs

(0.5-0.7 N·m)

Torque to 65-75 in-lbs

(7.3-8.4 N·m)

345

Parts Drawing - LineLazer V 3900, 5900

295

16 3A3389

ti28059a

Page 17

Parts List

Ref Part Description Qty

40 24Y665 FRAME, handle upright, painted 1 109 17J123 PLATE, cover 1 113 17J135 COVER, control, painted (Series A) 1

17V517 COVER, control, painted (Series B) 1 114 128978 SCREW, mach, slot hex wash hd 12 147 24Y643 CONTROL, throttle (includes 401,

402, 403)

148 25A498

17W550

148a 25A497 148b 25A496

17W549 149 16W408 166 17V520 LABEL, usb 1 169 17J514 201* 107257 SCREW, thd forming 10 205* 24X370 BATTERY, 22 AH, sealed (includes

206* 17H644 SHELF, battery 1 207* 126949 STRAP, battery 1 208* 17H650 COVER, solenoid 1 209* 25A486 KIT, solenoid (includes 212, 213,

210* 24Y777 BRACKET 1 211* 25A487 CABLE, auto (includes 212, 213,

212* 128711 PIN 1 213* 15R598 CLIP 1 217* 110755 WASHER 2 218* 121114 NUT 2 219* 128712 CAP 2 290 128856 CLAMP, cable, nylon, 1/2” 2

BOX, control assembly complete (includes 149) (Series A)

BOX, control assembly complete (includes 149) (Series B) KIT, repair, membrane switch

KIT, repair, display board (Series A) KIT, repair, display board (Aeries B) KNOB, t-handle, 1/4-20 thd stud

WIRE, harness

373, 374)

217, 218, 219)

151)

Ref Part Description Qty

291 114687 CLIP, retainer 2 293 17H701 GROMMET, oval 1 294 115483 NUT, lock 2 295 17K378 LABEL 1 296 17K379 LABEL 1 297 17K377 COVER, battery, painted 1

299 17K310 PLUG, standard series 1 310 17K397 LABEL 1

311 17K396 LABEL 1 373 128131 SCREW 2

374 111307 WASHER 2 392 25M792 BOARD, assembly 1

393 17V519 SCREW, pan hd 2

394 17V518 COVER, dust, usb 2

400 24Y642 CONTROL, plate 1

401 15F776 GASKET 1 402 119736 CLAMP 1

403 111280 NUT 3 404 17J128 BRACKET 1

405 17J126 BRACKET 1 406 102040 NUT 4 407 128783 SWITCH 1 408 25A493 KIT, main board, standard series

409 106520 SCREW 11

410* 25A495 KIT, charger board (includes 409) 1 411 116167 KNOB 1 412 15C973 GASKET 1 413 198650 SPACER 1 414 256219 POTENTIOMETER 1

* HP Auto Series Only

25A494 KIT, main board, hp auto series

(includes 409)

3A3389 17

Page 18

Distance Sensor Replacement

1. Remove wheel (17) from LineLazer.

2. Remove screw (25), wire clamp (24) and distance

sensor (23).

3. Install new distance (23) with wire clamp (24) and screw (25).

4. Install wheel (17) on LineLazer.

18 3A3389

Page 19

Wiring Diagram (Standard Series)

196

YELLOW

GREY

CLUTCH COIL

YELLOW

WHITE/YELLOW

RED

WHITE/RED

169

CLUTCH/ENGINE

STOP SWITCH

(128783)

148

141

POTENTIOMETER

CONTROL BOARD

BLACK

WHITE

BLACK

RED

PROGRAMMING PORT

ti28147a

392 REF

Wiring Diagram (Standard Series)

19 3A3389

Page 20

Wiring Diagram (HP Auto Series)

196

YELLOW

GREY

RED

BLACK

CLUTCH COIL

YELLOW

WHITE/YELLOW

RED

WHITE/RED

169

CLUTCH/ENGINE

STOP SWITCH

(128783)

148

141

POTENTIOMETER

CONTROL BOARD

BLACK

WHITE

BLACK

RED

PROGRAMMING PORT

GUN 1

GUN 2

BLACK

RED

CHARGER BOARD

30A AUTOMOTIVE FUSE

REGULAR ATO

FUSE HOLDER

205

214

ti28062a

392 REF

Wiring Diagram (HP Auto Series)

20 3A3389

Page 21

Technical Data

LineLazer V 3900 Standard Series (Models 17H449, 17H450)

U.S. Metric

Dimensions

Height

Width Unpackaged - 34.25 in.

Length Unpackaged - 68.75 in.

Weight (dry - no paint) Unpackaged - 230 lbs

Noise (dBa)

Sound Power per ISO 9614: Sound Pressure per ISO 9614:

Vibration (m/s2) (8 hours daily exposure)

Hand Arm (per ISO 5349)

Whole Body (per ISO 2631) 0.4

Power Rating (Horse Power)

Power Rating (Horse Power) per SAE J1349 4.0 HP @ 3600 rpm 2.9 kW @ 3600 rpm Maximum Delivery 1.25 gpm 4.7 lpm Maximum Tip Size

1 gun

2 gun Inlet paint strainer 16 mesh 1190 micron Outlet paint strainer 50 mesh 297 micron Pump inlet size 1 in. NSPM (m) Pump outlet size 3/8 NPT (f) Maximum working pressure 3300 psi 228 bar, 22.8 MPa Electrical Capacity 50 W@ 3600 rpm Battery (optional) 12V, 22Ah, Sealed lead acid, Deep cycle

Unpackaged - 44.5 in.

Packaged - 52.5 in.

Packaged - 37.0 in.

Packaged - 73.5 in.

Packaged - 297 lbs

95.6

85.5

Left hand 3.73

Right hand 2.06

.036 .025

Unpackaged - 113.03 cm

Packaged - 133.35 cm

Unpackaged - 86.99 cm

Packaged - 93.98 cm

Unpackaged - 174.63 cm

Packaged - 186.69 cm

Unpackaged - 104 kg

Packaged - 135 kg

Wetted Parts: PTFE, Nylon, polyurethane, V-Max, UHMWPE, fluoroelastomer, acetal, leather, tungsten carbide, stainless steel, chrome plating, nickel-plated carbon steel, ceramic

3A3389 21

Page 22

Technical Data

LineLazer V 5900 Standard Series (Models 17H454, 17H455)

U.S. Metric

Dimensions

Height (with handle bar down)

Width Unpackaged - 34.25 in.

Length (with platform down) Unpackaged - 68.75 in.

Weight (dry - no paint) Unpackaged - 250 lbs

Noise (dBa)

Sound Power per ISO 9614: Sound Pressure per ISO 9614:

Vibration (m/s2) (8 hours daily exposure)

Hand Arm (per ISO 5349)

Whole Body (per ISO 2631) 0.4

Power Rating (Horse Power)

Power Rating (Horse Power) per SAE J1349 5.5 HP @ 3600 rpm 4.1 kW @ 3600 rpm Maximum Delivery 1.6 gpm 6.0 lpm Maximum Tip Size

1 gun

2 gun Inlet paint strainer 16 mesh 1190 micron Outlet paint strainer 50 mesh 297 micron Pump inlet size 1 in. NSPM (m) Pump outlet size 3/8 NPT (f) Maximum working pressure 3300 psi 228 bar, 22.8 MPa Electrical Capacity 84 W @ 3600 rpm Battery 12V, 22Ah, Sealed lead acid, Deep cycle

Unpackaged - 44.5 in.

Packaged - 52.5 in.

Packaged - 37.0 in.

Packaged - 73.50 in.

Packaged - 317 lbs

97.6

87.1

Left hand 3.65

Right hand 3.72

.043 .029

Unpackaged - 113.03 cm

Packaged - 133.35 cm

Unpackaged - 86.99 cm

Packaged - 93.98 cm

Unpackaged - 174.63 cm

Packaged - 186.69 cm

Unpackaged - 113 kg

Packaged - 144 kg

Wetted Parts: PTFE, Nylon, polyurethane, V-Max, UHMWPE, fluoroelastomer, acetal, leather, tungsten carbide, stainless steel, chrome plating, nickel-plated carbon steel, ceramic

22 3A3389

Page 23

Technical Data

LineLazer V 3900 HP Auto Series (Models 17K577, 17H451, 17K638, 17H452, 17K579, 17H453)

U.S. Metric

Dimensions

Height (with handle bar down)

Width Unpackaged - 34.25 in.

Length (with platform down) Unpackaged - 68.75 in.

Weight (dry - no paint) Unpackaged - 240 lbs

Noise (dBa)

Sound Power per ISO 9614: Sound Pressure per ISO 9614:

Vibration (m/s2) (8 hours daily exposure)

Hand Arm (per ISO 5349)

Whole Body (per ISO 2631) 0.4

Power Rating (Horse Power)

Power Rating (Horse Power) per SAE J1349 4.0 HP @ 3600 rpm 2.9 kW @ 3600 rpm Maximum Delivery 1.25 gpm 4.7 lpm Maximum Tip Size

1 gun

2 gun Inlet paint strainer 16 mesh 1190 micron Outlet paint strainer 50 mesh 297 micron Pump inlet size 1 in. NSPM (m) Pump outlet size 3/8 NPT (f) Maximum working pressure 3300 psi 228 bar, 22.8 MPa Electrical Capacity 50 W @ 3600 rpm Starting Battery 12V, 22Ah, Sealed lead acid, Deep cycle

Unpackaged - 44.5 in.

Packaged - 52.5 in.

Packaged - 37.0 in.

Packaged - 73.50 in.

Packaged - 307 lbs

95.6

85.5

Left hand 3.73

Right hand 2.06

.036 .025

Unpackaged - 113.03 cm

Packaged - 133.35 cm

Unpackaged - 86.99 cm

Packaged - 93.98 cm

Unpackaged - 174.63 cm

Packaged - 186.69 cm

Unpackaged - 109 kg

Packaged - 139 kg

Wetted Parts: PTFE, Nylon, polyurethane, V-Max, UHMWPE, fluoroelastomer, acetal, leather, tungsten carbide, stainless steel, chrome plating, nickel-plated carbon steel, ceramic

3A3389 23

Page 24

Technical Data

LineLazer V 5900 HP Auto Series (Models 17K580, 17H456, 17K636, 17H457, 17K581, 17H458)

U.S. Metric

Dimensions

Height (with handle bar down)

Width Unpackaged - 34.25 in.

Length (with platform down) Unpackaged - 68.75 in.

Weight (dry - no paint) Unpackaged - 266 lbs

Noise (dBa)

Sound Power per ISO 9614: Sound Pressure per ISO 9614:

Vibration (m/s2) (8 hours daily exposure)

Hand Arm (per ISO 5349)

Whole Body (per ISO 2631) 0.4

Power Rating (Horse Power)

Power Rating (Horse Power) per SAE J1349 5.5 HP @ 3600 rpm 4.1 kW @ 3600 rpm Maximum Delivery 1.6 gpm 6.0 lpm Maximum Tip Size

1 gun

2 gun Inlet paint strainer 16 mesh 1190 micron Outlet paint strainer 50 mesh 297 micron Pump inlet size 1 in. NSPM (m) Pump outlet size 3/8 NPT (f) Maximum working pressure 3300 psi 228 bar, 22.8 MPa Electrical Capacity 84 W @ 3600 rpm Starting Battery 12V, 22Ah, Sealed lead acid, Deep cycle

Unpackaged - 44.5 in.

Packaged - 52.5 in.

Packaged - 37.0 in.

Packaged - 73.50 in.

Packaged - 333 lbs

97.6

87.1

Left hand 3.65

Right hand 3.72

.043 .029

Unpackaged - 113.03 cm

Packaged - 133.35 cm

Unpackaged - 86.99 cm

Packaged - 93.98 cm

Unpackaged - 174.63 cm

Packaged - 186.69 cm

Unpackaged - 121 kg

Packaged - 151 kg

Wetted Parts: PTFE, Nylon, polyurethane, V-Max, UHMWPE, fluoroelastomer, acetal, leather, tungsten carbide, stainless steel, chrome plating, nickel-plated carbon steel, ceramic

24 3A3389

Page 25

Notes

3A3389 25

Page 26

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

POUR LES CLIENTS DE GRACO PARLANT FRANCAIS

Les parties reconnaissent avoir convenu que la rédaction du présent document ainsi que de tous les documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées, sera en anglais.

ADDITIONAL WARRANTY COVERAGE

Graco does provide extended warranty and wear warranty for products described in the “Graco Contractor Equipment Warranty Program”.

Graco Information

For the latest information about Graco products, visit www.graco.com.

For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 3A3389

International Offices: Belgium, China, Japan, Korea

Graco Headquarters: Minneapolis

www.graco.com

Revision

D, June 2018